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  contact
                                                                 The customer magazine
                                                                         of ABB in India,
                                                                    Middle East & Africa




Generating power from the sun
Motor racing goes green 06
The International Solar Challenge promotes alternative energy innovation
Transforming energy systems 17
Saudi Arabia enters a new solar era
Spurring Africa’s growth 24
Custom-made solar solutions for a continent on the move
06                   Motor racing goes green
                     The International Solar Challenge promotes
                     alternative energy innovation
                                                                        10                 Shining a light on EURO 2012
                                                                                           Centralized intelligent lighting for large spaces




contact 2|12                                     Dear friends,                                     ABB has extensive experience in the solar
                                                 Blessed with an abundance of sunshine,            power industry since the early 1990s
                                                 much of the African continent receives            when we developed an automation
                                                 up to 325 days of sunlight a year. The            platform for the world’s first test facility
                                                 potential is enormous–harnessing solar            for concentrating solar power. Since then
                                                 from just 0.3 percent of North Africa             we have contributed significantly to solar
                                                 could meet all of the energy requirements         power developments in Africa, Asia,
                                                 of the European Union.                            Europe and America.

                                                 With the demand for electricity growing           We have optimized our technology to
                                                 exponentially in developing countries,            generate approximately 15 percent more
                                                 renewable energy is starting to assume            energy than conventional alternatives.
                                                 a crucial role, especially as even
                                                 mature economies are switching to                 In this issue of Contact we focus on solar
Carlos Pone                                      energy-efficient technologies that lower          technologies that will unlock the potential
CEO, South Africa                                environmental impact.                             in solar energy developments around the
Sub-Regional Manager, Southern                                                                     globe. I trust that you will find this an
Africa                                           As a clean, unlimited and safe energy             engaging and informative read.
                                                 source, solar has assumed a key
                                                 role, as unlike its energy producing oil          Best regards,
                                                 counterpart, solar creates absolutely
                                                 no pollution. This could possibly be
                                                 one of solar energy’s most important              Carlos Pone
                                                 advantages.



Contact 2|  1 2 • Customer news magazine from ABB • copyright 2012 • web: www.abb.com • email: contactmagazine@in.abb.com • Publisher: ABB Group
• Layout: Shilahar Associates, Bangalore, India • Cover picture: De Nittis PV plant, Foggia – Puglia, Italy

2   contact 2 | 12
Table of contents




                                                                                     22
                                                                                                     Solar integration and
                                                                                                     export
                                                                                                     Dedicated solutions
                                                                                                     for grid integration and
                                                                                                     commercialization of
                                                                                                     solar power




19             Clean power from Mozambique
               Songo-Apollo HVDC link to transmit 2 gigawatts power from the
               hydro plant on the Zambezi river to neighboring South Africa




Local news                                                     16	   Going green with hybrid power plants
                                                                     Complementing fuel generation with solar 	
04	 Enabling substation communication                                energy for higher output
	   Seamless controls for complex supply 		                    17	   Transforming energy systems	
	networks                                                      	     Saudi Arabia enters a new solar era
07	 Spotlight falls on solar desalination                      18	   Powering one of India’s largest solar plants	
	Innovative, energy-efficient technology for 	                       40 MW grid-connected solar power plant
	   potable water                                                    commissioned in five months


Global news                                                    Events
08	   Energy storage – why do we need it?	                     20	   Increasing energy efficiency in hotels
      Delivering reliable power on demand                      21	   Managing a precious resource


Feature                                                        For a better world
12	   Harnessing Italy’s solar power potential                 23	   Leading through innovation
	     Delivering 14 PV power plants in Italy                   	     Highly efficient CSP power plants


In focus                                                       Glimpses of ABB
15	   Lethabo plant goes on stream                             24	   Spurring Africa’s growth	
      Complementing fuel generation with solar                 	     Custom-made solar solutions for a continent
      energy for higher output                                       on the move




                                                                                                               contact 2 | 12   3
Local news


Enabling substation communication                                                               KNX solution is a
Seamless controls for complex supply                                                            winner
networks 	                                                                                      10 percent saving at
                                                                                                Family Park project
                                                                                                in Egypt
                                                                                                	 At the KNX Top Event 2012 held at
                                                                                                the Light and Building Fair in Frankfurt,
                                                                                                Germany, ABB in Egypt, previously
                                                                                                nominated in 2006 and 2010, was
                                                                                                nominated for the Family Park project in
                                                                                                New Cairo City, together with Egyptian
                                                                                                Company for Intelligent Building – a
                                                                                                certified system integrator. We emerged
                                                                                                one of the top five winners.
                                                                                                	 The KNX Award honors some of the
                                                                                                world's most outstanding projects for home
                                                                                                and building services technology. Our
                                                                                                project was singled out from the 15,000
                                                                                                projects submitted and the 40 nominated.
                                                                                                On receiving the award, Tamer Hamdy,
                                                                                                Manager for KNX smart building systems
	 Digital control systems now form an           installed ABB products with the Areva           and wiring accessories, ABB in Egypt, said,
integral part of modern substations and         SCADA work station via IEC 60850-101 set        “KNX is an energy-efficient solution for
for these systems to operate seamlessly         of standards that allows for interoperability   modern buildings. It is no more a luxury,
standard communication protocols are vital      between products from different vendors.        now it is a necessity in the construction
as they connect the constituent parts of        	 Just one month prior to this, the same        sector to fulfil energy saving regulations.
the substation. Substation communication        solution was implemented at the Alexandria      ABB is very proud to contribute to a better
protocols carry numerical data which is         Regional Control Center, in which our           future with innovative solutions.”
exchanged between the control center            RTU 560 products connected the 66 kV            	 The Family Park project features fully
and the various substations connected           transformer substations with Siemens            automated lighting, dimming, visualization
to it. This achieves real time network          SCADA, using the IEC 60870-101 special          monitoring, and control systems. KNX
representation and facilitates remote           profile protocol. This greatly improved our     solutions cover a landscape of 160,000
control of switching devices. This is how       chances to participate in the Alex RCC          square meters featuring all lighting control
substation automation provides the utilities    upgrading tender.                               circuits, dimming circuits in some areas,
the necessary tools to meet their objectives.   	 Among the far-reaching effects of this        different operation scenarios such as
Fully digital automation systems use RTUs,      achievement, our Power Systems standing         central monitoring, current detection per
bay computers, gateways and numerical           in the region will be strengthened, and         circuit and touch screens for local control in
relays, all communicating over standard         this will reflect in an increase in market      some areas. In all, 4,500 meters of control
protocols such as IEC 60850-101.                share, giving us a real chance to participate   cables were installed to link all control
	 However, the true triumph of technology       in forthcoming telecommunication and
lies in its region-specific application and     network projects like the Upper Egypt
success. Nowhere was this more apparent         RCC LOT 1 and 2 projects.
than in the challenge that our Power            For more information:
Systems division faced in Egypt, when           www.abb.com/controlsystems
installing substations that had to interface
with Areva’s supervisory control and data
(SCADA) system.
	 It took the engineering team, led by
Khaled Abdallah and Medhat Yassin and
ably supported by Benn Doer and his
technical team from Germany, 20 months
of hard work to create a solution that
successfully linked the 500/200 kilovolts
(kv) transformer substations via our RTU
560 products in the National Egyptian
Control Center. The team successfully

4   contact 2 | 12
Local news


                                                Lighting up Cairo Festival City
                                                Stable, reliable power systems
panels, monitoring status of operation for
all motors, irrigation pumps and valves in
the park. According to our calculations,
the end customer can achieve an average
saving of 10 percent in power consumption
through the technology.
	 Based on the proven KNX technology,
accepted as the world’s first open
standard, ABB’s i-bus ® KNX supports
building system engineering with intelligent
and networked room and building controls
for lighting, shade, heating, ventilation and
air conditioning and allows flexibility with
planning and implementation.
	 Over the last 13 years our company has
executed around 240 similar projects in
Egypt and more in Tunisia, Algeria, Kenya
and Syria. In Egypt, some of our projects
include integrated solutions for the Nile
City Towers and Lafarge headquarters;
lighting controls and room management
systems in the hotel sector in Cairo and
Alexandria; in addition to solutions for the    	 Cairo Festival City is a lifestyle concept      “Our comprehensive offering, domain
commercial and banking sectors.                 where office, home and leisure are united        knowledge and track record have helped
	 ABB in Egypt established the first            in a ‘new mixed-use urban development.’          us establish ABB as a leading player in the
certified KNX training center in Africa in      Situated in the metropolitan Greater Cairo       Egyptian market,” adds Magdy Mahmoud,
2009, offering the best KNX solutions for       area, it will attract an estimated footfall of   manager of Substations business in Egypt.
energy saving in buildings, and providing       750,000 per week and provide employment          “We are proud to contribute to this mega
improved energy efficiency solutions for        for over 5,000 people.                           project.”
buildings and green cities, thus supporting     	 The turnkey 100 megavolt ampere                	 On completion, Cairo Festival City will
the main network in saving energy and           substation that will power the development       accommodate around 13,000 residents,
covering multiple areas.                        was completed by ABB in Egypt for Carillion      from the large luxury Oriana villas to
For more information: www.abb.com/knx           Construction Limited. The air-insulated          spectacular apartments, offering a range
                                                switchgear (AIS) substation ensures reliable     of lifestyles for families, single persons and
                                                power supply to Al-Futtaim Group Real            working professionals.”
                                                Estate’s mega project spanning three million     For more information: www.abb.com/substations
                                                square meters, and connects it to the
                                                national distribution grid.
                                                	 Key products supplied included power
                                                transformers, air-insulated switchgear,
                                                neutral point earthing equipment, and
                                                auxiliary systems and cables. We also
                                                supplied IEC 61850 substation automation,
                                                control, protection and metering systems,
                                                including equipment to enable remote
                                                monitoring and control. In addition, our
                                                building management system (BMS)
                                                solution simplifies monitoring and control of
                                                all substation buildings, including heating,
                                                ventilation and air-conditioning (HVAC)
                                                systems.
                                                	 The substations are equipped with
                                                capacitor banks, to reduce electricity
                                                losses and enhance stability by improving
                                                the network's power factor, which is an
                                                indicator of the usable power available in
                                                the grid.

                                                                                                                             contact 2 | 12   5
Local news




University of Johannesburg's solar-powered race car




Motor racing goes green
The International Solar Challenge provides a common platform for academics,
racing enthusiasts and industry professionals to develop and promote alternative
energy cars



A
           t the internationally acclaimed        participate in this challenge, each team of      the various systems onboard the vehicle.
           Solar Challenge that took place in     UJ students participates in the project over     	 “Going green is great for the environment
           South Africa in September 2012,        a three-year period from undergraduate           as alternative energy is a better solution.
           ABB sponsored two alternative          to postgraduate level. This encourages           However, if we don’t manage the way we
energy race cars. The cars, designed,             knowledge transfer and peer monitoring.          store and use alternative energy we are
manufactured and raced by students                Two dedicated teams of 24 undergraduates         being just as wasteful,” said Keagan Smith,
from the University of Johannesburg (UJ)          and four Master‘s students who provide           one of UJ’s Alternative Energy Vehicle
competed in the 5,400 kilometer rally             mentoring, worked on the cars.                   project engineers, “ABB’s technology allows
around the country.                               	 Although the vehicles looked aesthetically     for the efficient use of our energy sources.”
	 The unique concept – of cars fueled             similar, they were each charged by different     	 The innovative solutions that are
by renewables – was the basis for UJ’s            power plants. The hydrogen vehicle used          developed through the education and
Alternative Energy Vehicle project, which         a hydrogen fuel cell to charge the batteries     awareness obtained during the race indicate
began in 2010. Our Control Technologies           and drive the electric motor. A hydrogen         that individuals, utilities and goverments are
business took a keen interest in the              fuel cell takes hydrogen and oxygen              trying to find alternative ways to provide
progress of the project, and has since            and produces electricity in a chemical           energy. Even though the race is called the
sponsored equipment to upgrade the race           reaction. The by-product released during         Solar Challenge, the aim is to showcase
cars in a distinctively competitive manner.       the chemical reaction is water, which makes      different alternative energy solutions to
Each car was equipped with a Freelance            the hydrogen fuel cell an ideal candidate        combat declining petroleum supply and
Control System as well as a Compact 800           to promote clean energy.                         cater to the increasing demand for energy.
system. Our state-of-the-art technology           	 On the other hand, the turbine vehicle         For more information: www.abb.com/solar
allowed the cars to maximize the energy           used an electric generator mechanically
used, while optimizing their efficiency,          coupled to a gas turbine in order to charge
range and speed.                                  the batteries and drive the electric motor. A
	 The two-week countrywide endurance              single turbine and a turbo-prop converted
challenge took place in September and             the thrust generated into rotational motion
university students from around the globe         at revolutions per minute (RPM). The
traversed some of the most arduous                rotational motion produced by the turbine
terrain South Africa has to offer. This           was used to drive the electric generator.
was a groundbreaking effort that brought          The turbine operated on kerosene-type
together students, academics and industry         jet fuel, but can also operate on methane
professionals to develop and promote              and other bio-fuels. Both vehicles had a
alternative energy innovation.                    fiberglass shell, devised by industrial design
	 As the first South African team to              students, which served as protection for

6    contact 2 | 12
Local news



Spotlight falls on solar
desalination
Innovative, energy-efficient technology addresses the challenge of providing fresh
drinking water in water-scarcity zones




A
           t present, countries in the        option for use of solar energy and
           Middle East face a major           ABB has a strong focus towards solar
           water challenge due to the         desalination plant opportunities which
           scarcity and rapid depletion       are of particular importance to this
of freshwater resources. This is further      region.”
complicated by the heavy financial and            At the conference, a white paper
economic burden in providing desalinated      on     ‘Solar    Desalination:    Important
and treated wastewater. ABB’s innovative      Technology Aspects,’ was presented by
energy-efficient technology for the water     Shrikant Bhat, Control and Optimization
industry evoked a lively discussion at the    Group, Research Department, and
event, among researchers, executives,         Senthilmurugan S, from Water Industry
decision and policy makers, and other         Sector Initiative.
stakeholders.                                     In addition, we hosted a networking
    Discussions at the 10th Gulf Water        booth to discuss and present solutions,
Conference in Doha, Qatar, covered            systems and products for the water
water security and food sustainability,       industry    with    specific    focus    on
management of natural resources,              desalination, solar, pumping stations,
groundwater       and    surface    water,    water distribution and irrigation networks.
management of the municipal water             For more information: www.abb.com/solar
sector and desalination technologies –
the topic we focused on.
    Solar desalination is a technique
used to desalinate water using solar
energy. High drinkable water scarcity
zones usually correspond to high Direct
Normal Irradiance (DNI) areas such as
the Middle East. ABB offers products for
the complete water cycle from collection,
through purification and transportation
to distribution and re-use, serving
customers with enhanced, efficient and
reliable products and solutions.

Focus on energy efficiency
    Desalination plants play an essential
role where increasing demand for
potable water outpaces the availability of
natural resources. Our portfolio includes
a wide range of products and solutions
for Reverse Osmosis (RO), Multi-Stage
Flash (MSF), Multiple-Effect Distillation
(MED) and hybrid desalination plants,
with a specific focus on energy efficiency.   Leading innovation in solar desalination technology
    Juha Alopaeus, Country Manager,
ABB in Qatar, attended various sessions
at the conference during the three days.
He said: “The event offered a useful
platform to discuss ABB’s technology
geared towards the water industry. Solar
desalination offers the most promising

                                                                                                    contact 2 | 12   7
Global news




Energy storage –
why do we need it?
Delivery of power on demand depends on reliable energy stores
to provide power bridges that support short-term gaps, safe
shutdown and back-up needs


                     I
                        t’s not that energy storage is a whole new    changes and can only generate power
                        concept, it has, in fact, been an integral    intermittently and with a highly variable
                        component of electricity generation,          output. This is where energy storage plays
                        transmission and distribution systems for     a crucial part in supporting the grid −
                     more than a century. Traditionally, energy       when the wind is blowing or the sun is
                     storage needs have been met by physically        shining, excess power should be stored
                     storing fuels for fossil-fuelled power plants,   and made available during both, suboptimal
                     and by using generated power in pumped           generating conditions and during peak
                     hydro storage schemes.                           demand.
                     	 Recently however, there has been a             	 Such fundamental changes in the
                     shift in the power landscape towards using       architecture and controllability of the grid
                     and integrating renewable energy, mostly         must be supported by smart, efficient power
                     wind and solar energy. Although renewable        transmission and distribution networks. For
                     power generation is more sustainable in          these networks to deliver and distribute
                     the long run, the delivery of reliable power     power efficiently, the storage of energy at
                     on demand remains a major challenge.             appropriate times and locations becomes
                     	 Wind and solar power installations             vital; both, to balance generation with
                     are affected by seasonal and diurnal             consumption, and to maintain grid stability.

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Global news




The right energy storage solution for             	 To provide additional power to the grid       Dynamic energy storage installation
the job                                           on demand, we supplied and installed            in the UK
	 ABB has a long history of delivering            a battery energy storage solution using         	 ABB recently worked with UK Power
energy storage solutions, including pumped        Lithium-ion (Li-ion) batteries that can         Networks, which supplies power to over
hydropower schemes that go back over a            provide one megawatt of power for a             eight million homes and businesses in
century and more than a decade’s experience       duration of 15 minutes.                         the UK, to develop a dynamic energy
in battery energy storage systems.                	 The storage facility is integrated with       storage solution. The installation enables
	 Our technologies address a wide range of        EKZ’s power distribution network and is         renewable energy generated by local wind
power needs from merely tens of kilowatts         being used to evaluate performance in           power plants to be fed into the power
up to hundreds of megawatts, thus, utilities,     key areas such as balancing peak loads,         network when needed. It also ensures that
industrial customers and rail operators           intermittent power supply and the viability     some of the energy is kept in reserve to
around the world continue to deploy these         of the solution for grid optimization.          regulate power flow to compensate for the
technologies. These facilities help balance                                                       intermittence of wind power and to support
power demands and supplies, by stabilizing        Battery energy storage increases the            power quality in the event of a fault.
network voltages and frequencies, providing       role of renewables in Sweden                    	 To meet these needs, we implemented a
power bridges to support short-term gaps,         	 Falbygdens Energi is a Swedish utility        turnkey DynaPeaQ® solution, incorporating
and safe shutdown and back-up needs.              with a significant portion of wind power        SVC Light®, which included eight stacks
Eventually, our solutions are designed to         connected to the grid in the Swedish city       of 13 Li-ion battery modules located in an
enhance flexibility, increase energy securities   of Falköping.                                   11 kV grid.
and minimize environmental impacts.               	 ABB was selected to supply an                 	 Together, these high-power density
	 Examples of our recent installations            innovative dynamic energy storage solution,     modules can store up to 200 kilowatt hours
worldwide include Switzerland, Sweden             for the utility’s power distribution network,   (kWh) of electrical energy.
and the UK.                                       to maximize the integration of renewables       	 The installation provides dynamic voltage
                                                  into the power chain. For this project, we      control in the distribution system and, at
Switzerland’s largest battery energy              utilized our battery energy storage expertise   the same time, enables dynamic storage
storage project                                   to store locally produced energy from wind      of surplus energy from the wind power
	 ABB recently commissioned the largest           turbines to create a storage capacity of        plant. This surplus energy is used to level
battery energy storage project of its             75 kilowatts (kW) in cycles of up to 60         out peaks in grid loading to provide grid
kind in Switzerland with EKZ, a leading           minutes. The stored energy will then be         stability.
distribution utility and one of the largest       used to stabilize the grid and help balance     For more information:
energy companies in Switzerland.                  peak loads during the day.                      www.abb.com/energyefficiency

                                                                                                                            contact 2 | 12   9
Global news




Shining
a light on
EURO 2012
60,000 football fans enjoyed ideal lighting
conditions throughout the Group matches
and during the knockout stages with
centralized, intelligent lighting controls for
large spaces




A
            s the 14th UEFA European           look at the action on the pitch. During the      connected the lighting systems in the
            Football Championship EURO         three Group B matches, in the evenings,          stadium from the locker rooms to the
            2012, kicked off, all eyes were    fans and players alike, depended on optimal      VIP lounge and the KNX-based building
            on Poland, one of the hosts of     lighting throughout the stadium, creating        control system helped rapidly control the
the event, where 16 teams were battling        bright moments off the field. Our control        brightness and light so that the fans got
it out for the coveted trophy.                 system ensured that no one had to sit or         the best football experience.
	 On June 9, 2012, 30,000 football fans        play in the dark. It provided centralized        	 Many English and French football fans
gathered beneath the lights controlled         control of lighting systems and, through its     had already experienced optimal lighting
by ABB’s i-bus ® KNX technology at the         intelligent software provided energy-efficient   at the airport of Donetsk, Ukraine, where
Arena Lviv stadium in the Ukraine while        lighting by optimizing the brightness of the     our modern building system technologies
watching Germany play Portugal at Arena        stadium to suit the natural light conditions.    controlled the lights, and guided football
Lviv, a dedicated football stadium and one     	 On June 11, Sweden played Ukraine              fans towards their group matches.
of eight around the world to host UEFA’s       in the first of the tournament matches           	 ABB has been part of such big events in
Euro 2012.                                     at the Stadium, in Kiev. At this stadium         stadiums similar to those used in the Euro
   Although the stadium was reputed to         60,000 football fans enjoyed ideal lighting      Cup on earlier occasions, like the 2010
be the smallest venue, rather than its size    conditions throughout the group’s matches        World Cup. At this event we supplied dry-
counting against it, proved to be an added     and during the knockout stages.                  type transformers which served the Green
attraction for football fans for an up close   	 One hundred i-bus KNX DALI gateways            Point stadium in Cape Town, which has

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Global news




                                                             Our technologies make us partners in major sports stadiums around the world




a retractable roof and a seating capacity
of 68,000. Similar transformers in the 500
to 1000 kVA range have been installed
                                             KNX: One system. One standard.
in the Soccer City stadium, located in
Soweto, Johannesburg. This stadium, with
                                             Many interconnected functions.
a seating capacity of around 100,000, was    –	 Maximum flexibility
the focal point of the tournament and was    –	 Offers safety and security for both people and property
chosen as the venue for the opening and      –	 Energy–saving with climate, shutter, heating and lighting control
closing ceremonies and key matches of        –	 Quick and simple adaptation to individual needs and use of premises, such
the tournament.                                 as sports stadiums
For more information: www.abb.com/knx        –	 Replaces separate control solutions typical of technology with a single,
                                                optimal, energy–efficient system




                                                                                                                      contact 2 | 12   11
Feature




                      DeNittis PV plant, Foggia – Puglia, Italy
                               Photovaltaic panels



12   contact 2 | 12
Feature




Harnessing
Italy’s solar
power potential
Successful delivery of 14 photovoltaic power plants in Italy with
a combined generating capacity of 100 MW in just 9 months




2
         011 was a year of intense activity in
         the solar photovoltaic (PV) market.
         With new installations adding 29
         gigawatts (GW) of solar energy
                                                 ABB solar offerings
across the globe, the solar PV market
marked a tremendous 58 percent year-on-          –	 Turnkey solution – design, engi-       –	 Remote monitoring, operation,
year growth. Italy came to the forefront as         neering, supply, installation and         diagnostics and maintenance
the single largest solar market, for the first      commissioning                             from a dedicated control center in
time overtaking Germany, the world leader        –	 Quick turnaround – qualifies our          a remote location
in PV. As the engineering, procurement and          customers for high feed-in tariff      –	 Full range of power and automa-
construction (EPC) partner of 14 PV plants,      –	 Trusted engineering, procurement          tion equipment − transformers,
ABB was ready to step up to the challenge           and construction (EPC) consortium         switchgear, inverters, protection
when the window of opportunity appeared.            partner                                   devices, medium voltage cabi-
We are proud of having taken part in this        –	 Best-in-class substation monitor-         nets, medium and high voltage
defining moment in Italy’s solar power              ing and control system − efficiently      cables, distributed control sys-
industry especially as this is a success            transfers power from plant to grid        tems and control software, low
we can replicate elsewhere in the world.         –	 High optimization and low power           voltage systems, auxiliary systems
                                                    losses − push peak performance            (such as lighting and ventilation)
The challenge                                       ratio above customer expectations
	 Setting up the 24 megawatt (MW)                –	 Electrical balance of plant (EBoP)
Canino PV power plant in Lazio was a test           solution
of our mettle in end-to-end project delivery.
There were many layers of complexity in the
execution of the project: hilly terrain, poor

                                                                                                                    contact 2 | 12   13
Feature

                                                soil condition, the magnitude of installation    for a large-scale roof-top PV plant. Located
                                                over a 95-hectare site and just as daunting,     on the roof of a commercial building in
                                                management of a 500-strong workforce.            the town of Cairo Montenotte, the plant
                                                Civil works, installation and commissioning      incorporates 3,840 PV panels on fixed
                                                were carried out simultaneously at different     structures and provides 0.864 MW of
                                                places on the site and the plant was             electric power. This power is not used by
                                                delivered in just five months.                   the facility; instead it is transferred to a 15
                                                	 The Canino plant supplies 103,488              kilovolt (kV) distribution network.
                                                modules, making it the largest lease financing
                                                PV project ever undertaken in Italy. As a        The success
                                                result of high optimization and substantially    	 Our turnkey solutions reduce the cost
                                                lower power losses, the site is operating at     and risk of constructing and operating
                                                87 percent instead of the expected peak          photovoltaic power plants, consequently
                                                performance ratio of 81.5 percent.               allowing for rapid deployment. It was a real
                                                	 In Foggia, three plants with a combined        challenge to meet the time constraints on
                                                capacity of 39 MW were completed six             the delivery of all 14 power plants. Even so,
                                                weeks ahead of schedule. We were                 12 were completed ahead of schedule and
                                                responsible for remote monitoring the            a 24 MW plant was built and commissioned
                                                plants from a dedicated PV control center        in five months.
A trusted partner for turnkey solar PV plants   in Genoa, almost 400 miles distant. Also         	 There is good reason why we are second
                                                in Foggia, four plants in a 10-kilometer         to none in speed and efficiency: for one,
                                                area were set up three weeks ahead of            as leaders in power and automation, we
                                                time, despite delays caused by heavy             draw on our vast manufacturing capacity
 Over a period of 45 years                      winter rains. The multi-plant project has        for solutions. Both, procurement channels
 we have successfully                           a combined capacity of 15 MW.                    and supply chain processes are designed
                                                	 The Helios ITA-3 parks with two 5 MW           for speed and efficiency. Secondly, we
 completed 300 EPC                              plants, in Brindisi and Mesagne were             meet pressing deadlines by successfully
 projects worldwide in                          completed in under ten weeks, well ahead         collaborating with local subcontractors in
 diverse industries.                            of schedule and under budget. Each plant         Italy with a proven track record. Lastly, our
                                                comprises 22,500 polycrystalline modules         EPC competence and electrical expertise
                                                mounted on single-axis trackers. Remote          come into play in managing and executing
                                                operation and maintenance are carried out        complex processes on site.
                                                via the control center in Genoa.                 	 In conclusion, we have a long and
                                                	 In Sicily our company was the EPC              successful track record as EPC partners.
                                                contractor for Falck Renewables that             Over a period of 45 years we have
                                                operates solar, wind, biomass and waste-         successfully completed 300 EPC projects
                                                to-energy plants in Italy, UK, France and        worldwide in diverse industries – power
                                                Spain. The three PV power plants at              generation, oil and gas and water, to name
                                                Spinasanta, Cardonita and Sugherotorto           a few. With our EPC center of excellence
                                                with a combined generating capacity of           located in Genoa we were perfectly
                                                13.1 MW use almost 57,000 photovoltaic           positioned to execute turnkey projects
                                                cells and a support structure at a tilt angle    for the local Italian market.
                                                of 20 degrees.                                   For more information: www.abb.com/solar
                                                	 In Liguria we provided a turnkey solution




                                                 Did you know?
                                                  ABB has long been at the forefront of          solutions for the world’s first
                                                  the solar power industry.                      integrated solar and combined cycle
                                                  In the 1980s ABB developed the plant           power plants in Algeria, Egypt and
                                                  automation platform for the world’s            the United States.
                                                  first concentrating solar power (CSP)          And, in PV power plants we have an
                                                  test facility in Spain, and is now a           extensive reference list of solutions
                                                  leading supplier of turnkey CSP plants         that not only covers the length and
                                                  based on the uniquely cost-effective           breadth of Italy, but much of the
                                                  technology of its partner, Novatec Solar.      northern Mediterranean as well.
                                                  In 2010 we delivered comprehensive


14   contact 2 | 12
In focus



Lethabo plant goes
on stream
ABB builds first South African solar power plant in record time as part of a pilot
scheme to reduce the national utility's carbon footprint

                                                                                                 system that optimizes the number of panels
                                                                                                 connected to each inverter enabling the
                                                                                                 plant to harness more energy at all times,
                                                                                                 even during periods of poor light like dawn,
                                                                                                 dusk and cloudy weather.
                                                                                                 	 ABB’s turnkey solution included
                                                                                                 the design, engineering, erection, grid
                                                                                                 connection and commissioning of the
                                                                                                 groundbreaking solar plants. The electrical,
                                                                                                 control and automation equipment as well
                                                                                                 as the optimization technologies to be
                                                                                                 deployed were also manufactured by us.
                                                                                                 	 Rapid delivery was facilitated by our
                                                                                                 well-proven concept of pre-assembled,
                                                                                                 factory-tested electrical balance of plant
                                                                                                 modules, and by our expertise in project
                                                                                                 execution, which, in the case of Lethabo
                                                                                                 and Kendal, have cut weeks off the
                                                                                                 conventional delivery time to enable the
                                                                                                 plants to be fully operational in record time.
                                                                                                 For more information: www.abb.com/solar




The inaugural ceremony at the Lethabo solar PV plant in November 2011
                                                                                                   “The world-class technology will give ABB in




C
                                                                                                   South Africa the opportunity to transfer skills
             ompleting the first South African   an annual production potential of 11.4            in solar technology, further complementing
             solar power plant in record time,   million kWh. This project was successfully        and enhancing local capabilities in engineering
                                                                                                   and project management."
             ABB has surpassed industry          launched on November 25, 2011.
             expectations. The greenfield        	 Both PV projects form part of a pilot           – Goetz-Dietrich Wolff
photovoltaic (PV) power plant, based             scheme aimed at eventually reducing               Manager of Power Generation business in
adjacent to the Lethabo power station            Eskom’s carbon footprint. To optimize             South Africa

in Gauteng, was completed in just 75             productivity, high-efficiency ABB
days and will provide power for the plant’s      monocrystalline PV panels were selected
administration buildings, while reducing         because of their uniquely efficient concept
the facility’s auxiliary power consumption.      for PV power plants. The approach
	 The Lethabo project, which was                 combined high levels of customization, rapid
commissioned by Eskom, South                     turnkey delivery and system optimization
Africa’s national utility, was inaugurated       technologies that enable the plants to
in November 2011 by national Public              generate around 20 percent more energy
Enterprises Minister, Malusi Gigaba. ABB         than alternative designs.
was tasked with pioneering a single axis         	 The PV plants are designed to operate
tracking solar PV system with a peaking          independently to produce electrical power
capacity of 575 kilowatts (kW) and an            for use by the existing power stations and
annual production potential of 12.5 million      will be capable of remote operation and
kilowatt hours (kWh).                            monitoring.
	 Similarly, ABB also won the Eskom              	 The technologies, several of which are
PV contract for installing a fixed-tilt solar    patented by us, include a programmable
PV power plant at the Kendal station, in         logic controller (PLC) that increases tracker
Mpumalanga, with a 620 kW capacity and           accuracy and an automatic switching

                                                                                                                                 contact 2 | 12      15
In focus



Going green with hybrid
power plants
Complementing fuel generation with solar energy for higher output and lower fuel
consumption and CO2 emissions




A
            t present, fossil fuels dominate the
            electricity generation landscape
            of the Middle East where, both
            the costs of inland fuel-burning
and the environmental impact of CO 2
emissions have raised concerns.
	 ABB’s integrated solar combined cycle
(ISCC) addresses this issue by employing
the region’s abundant solar irradiance into
highly efficient, reliable and environmentally-
friendly hybrid power plants. The concept
combines conventional fossil fuel-powered
steam turbines and a solar thermal steam
generator to provide reliable and clean
power.
	 Unlike classic, open-cycle, gas-fired
power plants, releasing high temperature
flue gasses directly into the atmosphere,
ABB’s combined cycle solution makes
use of this residual thermal energy, by
producing steam in a heat recovery steam
generator (HRSG). In parallel to this heat
recovery generated steam, ABB Novatec’s
Fresnel-based solar boilers produce a              World’s first solar hybrid coal-fired power station of ABB in Liddell, Australia
second stream of superheated steam.
Due to the high solar thermal steam                was completed in January 2012. The 9.3                60 percent. The on-site infrastructure,
parameters achieved in the solar boilers,          megawatt (MW) power station consists                  together with the pre-existing operating
the two streams can operate independently,         of four rows of linear Fresnel reflectors,            licenses, further enhance our high-efficient,
resulting in high flexibility.                     covering an area of 18,000 square meters,             clean electricity generation concept into a
                                                   almost the size of three football fields.             profitable turnkey solution.
Increased energy efficiency – decreased                                                                  	 ABB innovation and development of
emissions                                          Enhanced oil recovery                                 hybrid power plants provide a more energy-
	 This solar-augmentation process results          	 Apart from utility electricity generation,          efficient option for electricity generation in
in an increase of output power of the              the idea of complementing fuel generation             the Middle East, which relies heavily on
otherwise low-efficiency, fossil fuel-fired        with solar energy can be particularly                 fossil fuels. In addition, the EOR method
power plants. In addition, it results in a         useful for reducing the fuel consumption              can increase the amount of oil extracted
significant reduction in fuel consumption          of energy-intensive industries. For the               by using solar generated steam – both
and CO2 emissions. This hybrid approach            major oil producers in the Gulf Cooperation           technologies are a vital step forward to
with the integration of solar power helps          Council (GCC), the solar-based enhanced               lowering the environmental impact of CO2
mitigate the effects of the fluctuant nature       oil recovery (EOR) displays the potential             emissions, which is an increasingly pressing
of solar irradiation. By modulating the fuel       of significantly increasing the amount of             issue, both in the Middle East and around
input of the plant, these fluctuations can         extracted crude oil, while lowering the fuel          the world.
be compensated, resulting in a permanent           costs. By injecting solar generated steam             For more information: www.abb.com/solar
coverage of the grid’s power needs.                into the oil beds and heating them, the
	 ABB Novatec’s power plant in Liddell,            viscosity of the heavy crude oil can be
Australia, is the world’s first integration        reduced and facilitate its pumping to the
of solar thermal technology with a                 surface. Already technologically proven,
traditional coal-fired power station. The          the concept can increase the amount of
project commenced in early 2011 and                extractable oil from aging wells by upto

16   contact 2 | 12
In focus




Novatec Solar technology holds the key to renewable energy development




Transforming energy systems
Saudi Arabia enters a new solar era as renewable energy options hold the promise
of sustainable and efficient generation of electricity




T
          he Kingdom of Saudi Arabia is          sources to achieve its overall renewable      renewable energy as an alternative source
          likely to spearhead the region‘s       energy target. The CSP target could be        to meet the growing domestic demand.
          emerging trend towards                 responsible for the generation of 75 to       About 20 percent of the country’s electricity
          adoption of alternative and            110 terawatt hours (TWh) of electricity per   is produced currently by utilizing exhaust
renewable sources of energy. In 2010,            annum once it starts operations.              gases old power plants and through solar
the Government of KSA established the            	 According to research report, 'GCC          energy projects.
Saudi Energy Efficiency Board (SEEC),            Renewable Energy Sector Analysis,'
as energy efficiency was identified as a         solar holds the key to renewable energy       ABB as preferred partner
national priority. One of the objectives         development in the Gulf Cooperation           	 We have been working closely with the
of the SEEC was to propose a national            Council (GCC) region as it is the single      public utilities, Saudi Aramco, the world’s
energy efficiency plan in order to rationalize   most abundant renewable source of energy      largest oil producer, and the KA-CARE,
energy usage in the country. Thus, KSA's         available there. Huge investments and         the Saudi government body responsible to
first grid-connected solar power plant           research studies are happening in efforts     drive renewable energy. We are committed
was inaugurated in 2011. The Kingdom of          to tap the solar energy in the region as      to be a strong industry partner and play a
Saudi Arabia is entering into a new era of       part of the renewable energy development.     leading strategic role in order to achieve
producing electricity through solar energy       Almost 85 to 90 percent of the money being    the Kingdom's ambitions to transform
in the country. Saudi Arabia launched its        spent on renewable energy development         its energy system into a sustainable and
first solar power plant on Farasan Island        is being put in solar energy. The research    efficient generation park. Localization,
in June last year. This marked a significant     report documents all the initiatives being    knowledge transfer, R&D efforts, education
step in the government's efforts to produce      taken in the individual countries to help     are just some keywords which explain what
clean energy.                                    boost their power production from solar       partnership means for us.
                                                 energy. The future of solar power in the      For more information: www.abb.com/solar
Solar – key to a bright future                   GCC region, according to the report, is as
	 Saudi Arabia has set an ambitious target       bright as sunshine.
of installing more than 40 gigawatts (GW)        	 Saudi Arabia is one of the top ranked
of solar power capacity by 2032, of which,       nations with respect to residential
60 percent would come from concentrated          consumption of electricity. Almost half of
solar power (CSP) and remaining from             its power consumption is accounted for
photovoltaics (PV). Concentrating solar          by residents.The key drivers for a strong
power technology is being looked at as           initiative towards renewable energy is the
a pathbreaking initiative by the country         growing understanding and acceptance
as it will need to install much more CSP         by the public and private sector of the
capacity than any other country has ever         benefits of using solar power.
done, while continuing to develop other          	 The government has been pushing for

                                                                                                                           contact 2 | 12   17
In focus



Powering one of India’s
largest solar plants
40 MW grid-connected solar power plant in Gujarat commissioned in just five
months for Adani Group, who made a paradigm shift from thermal to solar power
generation



I
    nfrastructure conglomerate, Adani
    Group, commissioned a 40-megawatt
    (MW) solar power plant in Bitta in
    Gujarat's Bhuj district in December
2011. The plant marks Adani Group’s
foray into the renewable energy sector
and was commissioned in a record time
of five months. Over four lakh thin film
photovoltaic (PV) modules are mounted
on approximately 21,700 mounting
structures to generate 40 megawatts
of electricity. The Group envisions
setting up an even bigger 100 MW solar
power plant in the future, as a further
commitment towards clean and green
energy. Currently, the power generated
from this solar plant is connected to
Netra substation in the same district.
	 For ABB, this was one of the biggest
solar substation orders in India. The
scope included supply, erection and
commissioning of a 66 kilovolt (kV)
switchyard with two 66/11 kV, 25/31.5
megavolt      amperes     (MVA)     power    Adani's 40 MW solar plant in Bitta
transformers, 11 kV medium voltage
indoor switchgear, 10 two-way ring main      national level. Gujarat’s solar capacity
units (RMU) and 18 three-way RMUs.           today corresponds to two-thirds of the
	 Dhinesh D, Project Manager for the         installed capacity of the entire nation.
Power Systems business, ABB in India         For more information: www.abb.com/solar
said, “Meeting the rigorous parameters
set by the customer, within the short
time frame specified, proved to be a
tremendous challenge. Despite this, we
were able to deliver all products, from
transformers to RMUs, on time. The solid
                                              Did you know?
support of our supply chain and divisions      –	 We are partners in diverse            –	 In Surendranagar we supplied two
and the overall coordination of effort            photovoltaic solar plant projects        PVS 800, 500 kW solar inverters
was critical to the successful execution          across Gujarat, varying in scale         and one 1,250 kVA solar compact
of this project.”We are also executing            from 1 to 40 MW, and in location         substation for Rajesh Power
                                                  from desert to inland waterways.         Services Private Limited’s 1 MW
765 kV projects for Adani Group in other
                                               –	 In Chandrasan, we supplied the           plant, commissioned ahead of
locations; in Tiroda, Koradi and Akola.
                                                  compact substation and ring main         schedule.
	 The Group’s entry into the solar
                                                  unit for SunEdison’s 1 MW canal-
space was greatly facilitated by
                                                  top solar power plant that covers
Gujarat Government’s policies and the
                                                  a one-kilometer stretch of the
preferential tariff regime established to
                                                  Narmada Canal.
encourage participation of developers
in this priority area. This state-specific
initiative has set an example at the

18   contact 2 | 12
In focus




                                            HVDC transformer at Songo




Clean power from Mozambique
Songo-Apollo HVDC link to transmit 2 gigawatts power from the hydro plant on
the Zambezi river to neighboring South Africa



A
           small but fast growing eco-      	 In 2006, Eskom contracted ABB to
           nomy, Mozambique in south-       upgrade the Apollo converter station’s
           east Africa is poised to         capacity from 1,920 MW to 2,500 MW,
           become the largest exporter      and also lay the groundwork for a future
of coal, and with hydro power and more      upgrade to 3,960 MW. Now ABB is
recently, the discovery of two enormous     modernizing Apollo’s sister station in
gas fields in Mozambique waters, a          Mozambique.
major energy exporter.                      	 The capacity at Songo station
	 The Cahora Bassa hydro plant on           remains the same, but it will get new
the Zambezi river produces 2,075            converter     transformers,  smoothing       Cahora Bassa Dam, Mozambique
megawatts (MW), most of which is            reactors, arresters and measuring
exported to neighboring South Africa        equipment. The DC equipment will be          pool, and the HVDC transmission line
via a 1,400 kilometer (km) high voltage     commissioned in the second half of           linking it to the South African market
direct current (HVDC) transmission line.    2013 and the transformers a year later.      will provide an efficient highway for the
Jointly owned by Hidroeléctrica de          As with the Apollo upgrade, this project     plant’s output for years to come.
Cahora Bassa in Mozambique and              will enhance availability and reliability,   	 Demand for clean energy is increasing
Eskom, South Africa’s public utility, the   ensuring a steady flow of power from         rapidly and infrastructure projects like
HVDC transmission system comprises          Cahora Bassa.                                Songo will play a vital role in the African
two parallel lines stretching from the      	 The two gigawatts of clean, reliable       continent’s economic success story.
Songo converter station in Mozambique       hydropower supplied by Mozambique            For more information:
to the Apollo station near Johannesburg.    is critical to South Africa, beset           www.abb.com/energyefficiency
	 First installed in the late 1970s, the    with recurring power shortages. For
Songo-Apollo link was largely destroyed     Mozambique, the energy exports
during 25 years of civil war. Finally, a    represent an important source of
restoration project repaired or replaced    income. The Cahora Bassa plant is
nearly all the 4,200 transmission line      already one of the largest generation
towers, bringing the system back online     facilities in the South African power
in 1998.

                                                                                                                    contact 2 | 12   19
Events


Hotel Show, Dubai
Increasing energy efficiency in hotels
Rising energy demands and energy costs
world over have brought more and more
people around to the view that energy
efficiency is the alternative fuel. At The Hotel
Show in Dubai, UAE, ABB showcased the
i-bus® KNX technology which encourages
efficient energy usage. Meanwhile, the
thrice-nominated KNX team from ABB in
Egypt walked away with the 2012 KNX
Award at the Light and Building Fair in
Frankfurt, Germany.
	 “The hotel industry has started to focus         Automation solutions for buildings
more on automated solutions that provide
greater energy efficiency, convenience and
ease of use. Buildings with our technology
are easier to manage and control, it allows
an everyday working or living environment
to be easily adapted to the individual’s
needs while saving energy.”
	 – Tarek Zakaria, regional manager for
KNX building technology, Middle East and
Africa




Solarcon, Bangalore and Renewable Energy World, New Delhi
Capturing the power of the sun
With the world’s focus firmly on the need
for increasing the proportion of renewables
in the energy mix, ABB shared its portfolio
of solar energy solutions at Renewable
Energy World 2012 exposition in New Delhi
and SOLARCON in Bangalore.
	 “The intensive preparation that went
into displaying our solar portfolio and the
in-depth discussions that followed with
various clients and visitors really paid off.
The renewables industry is going through
a consolidation phase in India and the             SOLARCON, Bangalore
demand and opportunities for extending
power infrastructure have resulted in an
open, professional and specific exchange
of information.”
	 – Subir Pal, Country Manager, Industry
Segment Initiative (ISI)




                                                   Renewable Energy World, New Delhi



20   contact 2 | 12
Events


Aquatech, New Delhi
Managing a precious resource
Conservation is the most environmentally
sound way of reducing demand for water
that is a fast depleting resource all over
the globe. ABB shared its contributions
to sustainable resource management at
Aquatech, the largest international water
show in India.
	 “We rolled out our complete package
of solutions for instrumentation, control
and electrical (ICE) on a LCD screen,
from motors, switchgear and automation,
through desalination, water supply, sewage
treatment and effluent treatment plants to
lift irrigation, canal automation and non-
revenue water. We got great mileage
from Aquatech, closing two orders for
instrumentation on the spot.”
	 – Ravindra Akki, Country Water ISI,
Manager, India




Forthcoming events in the region
Southern Gulf and                                                                           India
Pakistan

                                              Visit us at Seatrade Middle East Maritime,
                                              November 27-29, 2012, Dubai World Trade
                                              Center – UAE, Stand M1.
Let ABB present convincing evidence on        And find out more on increased uptime on      Visit us at ELASIA 2013, the international
how we can increase asset performance         turbochargers and reduced operation cost.     exhibition on power, electrical and lighting
by 6%.                                                                                      from January 4-6, 2013, at BIEC, Bangalore,
	 Ask for proof on how we can achieve                                                       where you can see the very latest low
the extra output and we will show you how                                                   voltage product offerings from ABB.
we can lower cost and add more value
                                              Central Africa and Egypt
to your business by focusing on the real
issues you are grappling with today:
–	 Extend asset life and reduce operational
   expenditure
                                              Mepcon12
– Reduce emissions and energy                 Get to know the latest technology trends
   consumption                                at Middle East Power Systems Conference
–	 Make optimal use of assets and take        MEPCON ’12 from December 23-25. The
   quick decisions                            15th international conference at Alexandria
–	 Stabilize power input and improve power    in Egypt will explore power systems in
   quality                                    depth, from smart grids and power
–	 Safer operations                           electronics to FACTS and HVDC
                                              transmission systems.
Visit us at Adipec 2012, November 11-14,
Abu Dhabi National Exhibition Center
(ADNEC), Abu Dhabi, UAE.




                                                                                                                       contact 2 | 12   21
For a better world



Solar integration and export
Dedicated solutions for integrating solar power in the utility grid and trans-
continental transmission via HVDC enable our customers to optimize operations
and boost profitability




W
                e support our customers right      (Distributed Power Control and Dispatch              	 The solar plants to be built in North Africa
                from selecting the optimal         Systems), as well as an innovative, fast             need to be interconnected, but most of all,
                generation solutions through       and highly charged/discharged efficient              the power needs to be transmitted over to
                to enabling the reliable           flywheel storage for grid stabilization.             Europe through HVDC as it is across the
and profitable employment of their solar                                                                sea.
power. This translates to developing and           HVDC the highway for solar export
embedding dedicated solutions for grid             	 Favorable trends around solar generation           Smart energy management
integration and commercialization of solar         in the Middle East and North Africa (MENA)           	 The gradual shift from a centralized
electricity. There are a range of solutions        region have brought the vision of exporting          power flow, to a multi-actor energy market,
available such as: micro-grid approaches           solar electricity, considerably closer to reality.   calls for a strategic employment of the
for distributed generation, dedicated energy       It is ABB’s groundbreaking discovery of              generated power. Our dedicated tools
                                                                                                        enable customers to both optimally operate
                                                                                                        their plants and profitably participate in the
                                                                                                        energy market. By employing Intelligent
                                                                                                        Solar Information Systems (ISIS®), the solar
                                                                                                        plant owner can easily perform a real-time
                                                                                                        remote monitoring and operation of his
                                                                                                        installation via Internet Explorer.
                                                                                                        	 Dedicated demand/response
                                                                                                        management tools facilitate the
                                                                                                        coordination between the solar plant,
                                                                                                        other generator types and the loads
                                                                                                        existing in the grid and thus enable
                                                                                                        the strategic operation of the plant. Tools
                                                                                                        such as Ventyx Virtual Power Plant, enable
                                                                                                        both the utility to incentivize the selling
                                                                                                        of clean solar energy and the
                                                                                                        environmentally conscious users to
                                                                                                        choose it.
                                                                                                        For more information: www.abb.com/solar




Dedicated solutions for grid integration and commercialization of solar power


management tools and high voltage direct           high voltage direct current transmission
current (HVDC) transmission lines for              that has built the highway that makes this
enabling the export of the Middle East’s           export possible, technically reliable and
solar power.                                       economically feasible. Through HVDC
                                                   transmission, large amounts of power can
Micro-grids integrate solar power                  be sent over long distances, with both,
	 Depending on the penetration level –             low capital expenditures and significantly
share of the total instantaneous power in the      decreased resistive and capacitive losses.
grid – the reliable integration of electricity     ABB’s HVDC Light, specifically designed for
originating from intermittent sources such         underground or underwater transmission,
as solar irradiation requires precise pre-         is the ideal candidate for exporting ME
processing steps, voltage and frequency            solar energy undersea. Together with the
regulation and control. ABB PowerCorp              other 11 industry founders of the Desertec
manages to fully integrate solar power into        Solar Initiative, we are focusing on the
the existing grid, by employing SMART              feasibility, financing and construction of
GRID control and automation techniques             the interconnection plan.

22   contact 2 | 12
For a better world




Highly efficient and cost-effective CSP power plants




Leading through innovation
Applying a range of efficient and reliable solutions suitable
for harsh desert climates, from concentrated solar power to solar steam




W
              e are committed to providing             thin, flat and light panels are used which are   purposes, the so-called Enhanced Oil
              the most efficient, reliable             not only inexpensive to manufacture, but         Recovery. According to a recent report
              and competitive solar                    also easy to transport, install and maintain.    by SBI, conventional oil recovery methods
              solutions for high direct                The secondary reflector contributes to           are only able to extract about 10-30
normal irradiation (DNI) regions between               the superheating of steam up to 500              percent of the potential oil from any given
1,800-2,500 kWh/m2/year and hot climates               degrees centigrade, which translates into        reservoir, leaving nearly 70-90 percent of
such as the Middle East. To support this,              a significant efficiency gain, especially        the reservoir’s oil in the ground source.
ABB has established strategic partnerships             in regions with high environmental               	 Injecting solar steam into the oil fields,
with the provider of the best performing               temperatures.                                    heats the reservoir, reducing the viscosity
concentrated solar power (CSP) solution:                                                                of the untapped heavy crude oil and
Novatec Solar.                                         Solar steam and its range of applications        facilitating its pumping. EOR technologies
                                                       	 Besides CSP plants for power                   can increase the quantity of extractable
ABB Novatec’s CSP solution                             generation, there are other ways of using        oil from aging wells up to 60 percent.
	 In March 2011, ABB acquired 35 percent               process steam generated directly in              (Source: US Department of Energy – http://
of Novatec Solar’s shares and integrated               Novatec’s Linear Fresnel Collectors. ABB         www.fossil.energy.gov/programs/oilgas/
their innovative Fresnel Linear Collector              Novatec’s solar boiler can successfully be       eor/index.html)
technology into the company's power                    employed for retrofitting low-efficiency gas-    	 Further applications which are of great
generation portfolio, making ABB a turnkey             fired plants, a predominant component of         interest and focus in the Middle East
supplier of highly efficient and cost-effective        the current Middle Eastern energy mix.           are solar cooling and solar desalination
CSP power plants. Linear Fresnel reflectors            The CSP augmentation employed in the             where ABB's long experience enables the
use long, thin segments of flat mirrors to             integrated solar combined cycles (ISCC)          design of all components in a way to reach
focus sunlight onto a fixed absorber located           power plants is based on heat recovery and       economical optimum regarding output and
at a common focal point of the reflectors.             steam superheating in Fresnel boilers. The       efficiency.
These mirrors are capable of concentrating             integrated solar combined cycle concept          For more information: www.abb.com/solar
the sun’s energy to approximately 30 times             is a hybrid power plant. It is a conventional
its normal intensity. Novatec Solar is the             gas turbine combined cycle and a solar
pioneer developer of the first commercial              thermal steam generator that provides
CSP Plant called Puerto Errado in Murcia,              reliable and clean power. Due to the high
Spain, operating since 2009 at a power                 solar thermal steam parameters achieved
plant efficiency of 38 percent.                        in Novatec’s Fresnel-based solar boilers
	 Employing the Fresnel reflector principle,           ABB's ISCC cycle provides high solar
ABB Novatec’s CSP plants achieve                       shares at very low cost.
performances appreciably higher than the               	 Another clever way of using solar
traditional parabolic trough plants. Super             generated steam is for oil recovery

                                                                                                                                   contact 2 | 12   23
Glimpses of ABB




Spurring Africa’s growth
Custom-made solar solutions expand local engineering
capabilities, benefitting both, the people and the environment of
the African continent




                      A
                                  frica has an abundance of natural    	 A lucrative marketplace, Africa has
                                  resources and many African           been identified by ABB as a key growth
                                  countries are counted among          market. With our industry expertise and
                                  the fastest growing economies        comprehensive environmentally-conscious
                      in the world. So, on the one hand the            portfolio, we are currently operational in
                      continent continues to grow exponentially,       more than 15 countries on the African
                      while on the other, the World Bank has           continent: namely Algeria, Angola,
                      estimated that more than 500 million             Botswana, Côte d’Ivoire, Democratic
                      Africans are living without electricity. It is   Republic of Congo, Cameroon, Egypt,
                      estimated that by 2015 Africa will produce       Ghana, Ivory Coast, Democratic Republic
                      20 percent of global oil and by 2040 the         of Congo, Kenya, Mauritius, South Africa,
                      African population may exceed that of India      Uganda, Zambia and Zimbabwe.
                      or China. With growing economies and             	 To accommodate the growth on
                      booming populations, providing reliable          the African continent, South Africa and
                      electricity is becoming a huge challenge.        Egypt have been identified as centers of
                      Transmission and distribution grids in           excellence in an initiative called the Focus
                      many parts of Africa are operating close         Africa Re-wire strategy. The two countries
                      to capacity, and although new grids are          will continue to drive sales in Africa by
                      being built rapidly, many Africans still have    recruiting and training additional sales
                      no access to electricity.                        engineers who will be active in the market

24   contact 2 | 12
Glimpses of ABB

                                                                                                 Johannesburg – the commercial hub of South
                                                                                                 Africa




with existing customers while developing         levels of energy efficiency through the         agenda for Africa, particularly south of
and extending our customer base.                 deployment of alternative and renewable         the Sahara by strategically deploying the
	 As a center of excellence, South Africa        sources.                                        most suitable of our many innovations.
provides support to Angola, Congo,               	 Through energy efficiency, companies          	 ABB recently launched a new concept
Kenya, Tanzania and Mozambique. These            – and countries – can improve their             for turnkey concentrating solar power
countries form part of the sub-Saharan           sustainability significantly, allowing them     (CSP) plants based on a low-cost, highly
region. Predictions in the World Bank’s          to focus their effort on other important        efficient and highly scalable technology
latest ’Global Economic Prospects’ report        elements such as staff and skills               that uses considerably less material, land
indicate that the sub-Saharan African region     development.                                    and water than any other CSP technology.
is expected to record a 5.3 percent growth       Globally, the energy efficiency of thermal      The ABB-Novatec Solar concept can be
in 2013 as global firms and domestic             power plants alone has improved by three        used to generate energy in a wide range
demands remain robust. Despite a slower          percentage points since 1990. However,          of applications including stand-alone or
projected growth, developing countries           strong disparities still exist between          hybrid power plants, as fuel-savers in
are expected to account for more than            developed countries and the developing          existing power plants, in desalination and
half of the global growth from 2012 to           world, where efficiency is low, mainly due      district cooling plants, and in industrial
2014. Huge investments in infrastructure         to aging plants and the large share of coal     processes that require steam. This is a
are an integral part of the springboard for      in thermal generation. Africa in particular     fine example of a solution ideally suited to
economic growth for both South Africa            needs to be smart and forward thinking with     the African continent’s requirements.
and for the whole southern African region.       its technology and automation investments.      	 Expanding local engineering capabilities
The reliable supply of electricity, therefore,   	 With its recognized expertise in power        and working with customers to develop
remains a pressing issue on the continent.       grid efficiency improvements, ABB has           custom-made solutions that will benefit
	 While globally coal remains the main           worked with many power companies and            the people and the environment while
source for the production of electricity (40     authorities around the world to reduce the      making the business more sustainable
percent), with natural gas accounting for        rate of transmission and distribution losses.   is ABB’s key objective for Africa. It has
more than 20 percent, almost half of the         However, most of these improvements were        the technology, the expertise and the
electricity-producing countries of the world     effected in developed countries, mainly         experience to leverage its footprint with
have an emission factor of below 500 g           through the use of low-loss conductors          production in all five divisions.
CO2 / kWh in 2009. However, Africa, with         and transformers, the standardization and       	 One of sub-Sahara’s most recent wins
its large share of coal in the power mix,        upgrading of transmission and distribution      is the five-year Full Service® contract with
continues to be a very high CO 2 emission        voltages, and reactive power control. It is     Namibia Custom Smelters (NCS). ABB
producer, presenting both challenges and         now our aim to play an even bigger part         will manage all maintenance to improve
opportunities for the introduction of greater    in driving the fast-track developmental         productivity and equipment reliability at the

                                                                                                                             contact 2 | 12   25
Glimpses of ABB




Enhancing local engineering capability


copper smelting and converting plant in           development program involves the security        stations and earth electrodes. This is the
Tsumeb, some 425 kilometers north of the          and quality supply of its electrical energy      first time that this technology will be used for
capital, Windhoek. We will also provide           to the various treatment, pumping and            overhead transmission lines. The Caprivi Link
process optimization, energy consulting           distribution stations. In order to achieve the   Interconnector will increase grid reliability
and equipment life cycle services, mainly         safe and reliable supply of electrical energy,   and enable the establishment of power
through the retained maintenance staff and        they have embarked on a medium voltage           trading in the southern African region.
management who will be further trained            switchgear replacement project which spans       	 The African continent certainly has
to meet our performance standards.                across the various areas of its operation.       established itself as the world’s current
	 The plant houses two primary smelting           ABB in South Africa was awarded phase            focus for business growth opportunities
furnaces and three converters. It has an          one of the switchgear replacement project        and ABB is poised to leverage those
annual production capacity of 200,000 tons        in February 2012 at a value of R21.5 million.    opportunities, while contributing in a significant
of copper concentrate from the treatment          Our superior technology and compliance           way to the sustainable development of a
of complex copper concentrates containing         to the IEC 62271 standard, coupled with          great continent.
gold, silver and arsenic. The smelter is one      extensive experience and credibility in the      For more information: www.abb.co.za
of only a few in the world which is able to       water industry, were some of the key factors
treat arsenic-bearing copper concentrates.        in winning us this order. The estimated
	 Another exciting project is the Rand            date of completion for phase one is June
Water project in South Africa. This project       2013, and once complete, it will assist in
includes the supply, delivery, installation and   enabling Rand Water to continue to supply
cold commissioning of 78 switchgear panels        high quality potable water to the Gauteng
to four Rand Water sites namely, Amazimtoti,      region.
Vereeniging, Lethabo and Palmiet. Rand            	 A pioneer project in the region involves
Water is an organ of state, reporting to the      a 2 x 300 megawatt (MW) interconnection
Department of Water and Environmental             between a converter station in the Caprivi
Affairs. Their distribution network               strip in Namibia, close to the border of
includes over 3,056 kilometers of large           Zambia, and another converter station,
diameter pipeline, feeding 58 strategically       about 300 kilometers north of Windhoek.
located service reservoirs. Its customers         Known as the Caprivi Link Interconnector,
include metropolitan municipalities, local        the project spans over a distance of 950
municipalities, mines and industries and          kilometers, with AC voltages of 320 kilovolt
it supplies, on average, 3,653 million            (kV) and 400 kV on the two ends of a
liters of water to these customers daily. In      bipolar 350 kV DC overhead line. This is
order to ensure continuity of supply, Rand        the first HVDC Light® project to be built
Water invests huge resources to expand,           with overhead lines. ABB was responsible
upgrade and maintain its infrastructure.          for system engineering including design,
An important aspect of this infrastructure        supply and installation of the two converter

26   contact 2 | 12
Executive editor: Karen Wilds
Editor-in-chief: Sanaj Natarajan
Production team:
Ali Kelani, Anita Ramkumar, Arnab Sarkar
Claire Hill, Devaashish S. Savant, Erika Velazquez,
Giridhar Sharma, Ivor Vidjen, Michael Wachter,
Natasha Mathebula, Peter Stierli, Rakesh Shastri,
Rubi Rakha, Sanaj Natarajan, Tamara Chetty
Tuija Elomaa-Maenpaa, Wendy Joseph


Contact is published in English for circulation
among ABB customers and stakeholders with
an interest in ABB offerings, products and
technologies.
Partial reprints or reproductions are permitted
subject to full acknowledgement. Complete
reprints require the publisher’s written consent.
Publisher and copyright ©2012
ABB Asea Brown Boveri Ltd.


Disclaimer
The information contained herein reflects the         Preview 3|12
views of the authors and is for informational



                                                      Energy Efficiency –
purposes only. Readers should not act upon the
information contained herein without seeking
professional advice. We make publications
available with the understanding that the authors
are not rendering technical or other professional     doing more while
                                                      lowering costs and
advice or opinions on specific facts or matters
and assume no liability whatsoever in connection



                                                      emissions
with their use.
The companies of the ABB Group do not make
any warranty or guarantee, or promise, expressed
or implied, concerning the content or accuracy of
the views expressed herein.
                                                      ABB has been in the energy business for
                                                      120 years. Using energy more efficiently
                                                      will not only contribute the lion’s share of
                                                      emissions reductions needed, it is arguably
                                                      the most sustainable and cheapest way to
                                                      reduce emissions and address global energy
                                                      security. Energy-efficient systems can pay
                                                      for themselves in energy saving, sometimes
                                                      within months, and further reduce operation
                                                      and maintenance costs in the long term. Plug
                                                      in to the next issue of Contact to understand
                                                      how we help our customers squeeze the most
                                                      value from each unit of energy they use.




                                                                                          contact 2 | 12   27
Connect renewable power to the grid?

Electricity generated by water, sun and wind is most abundant in remote areas
like mountains, deserts or far out at sea. ABB’s leading power and automation
technologies help renewable power reach about 70 million people by integrating
it into electrical grids, sometimes over vast distances. Our effort to harness

                                                                                 Naturally.
renewable energy is making power networks smarter, and helping to protect the
environment and fight climate change. www.abb.com/betterworld

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South Africa Contact Issue 2 2012

  • 1. 2 | 12 contact The customer magazine of ABB in India, Middle East & Africa Generating power from the sun Motor racing goes green 06 The International Solar Challenge promotes alternative energy innovation Transforming energy systems 17 Saudi Arabia enters a new solar era Spurring Africa’s growth 24 Custom-made solar solutions for a continent on the move
  • 2. 06 Motor racing goes green The International Solar Challenge promotes alternative energy innovation 10 Shining a light on EURO 2012 Centralized intelligent lighting for large spaces contact 2|12 Dear friends, ABB has extensive experience in the solar Blessed with an abundance of sunshine, power industry since the early 1990s much of the African continent receives when we developed an automation up to 325 days of sunlight a year. The platform for the world’s first test facility potential is enormous–harnessing solar for concentrating solar power. Since then from just 0.3 percent of North Africa we have contributed significantly to solar could meet all of the energy requirements power developments in Africa, Asia, of the European Union. Europe and America. With the demand for electricity growing We have optimized our technology to exponentially in developing countries, generate approximately 15 percent more renewable energy is starting to assume energy than conventional alternatives. a crucial role, especially as even mature economies are switching to In this issue of Contact we focus on solar Carlos Pone energy-efficient technologies that lower technologies that will unlock the potential CEO, South Africa environmental impact. in solar energy developments around the Sub-Regional Manager, Southern globe. I trust that you will find this an Africa As a clean, unlimited and safe energy engaging and informative read. source, solar has assumed a key role, as unlike its energy producing oil Best regards, counterpart, solar creates absolutely no pollution. This could possibly be one of solar energy’s most important Carlos Pone advantages. Contact 2|  1 2 • Customer news magazine from ABB • copyright 2012 • web: www.abb.com • email: contactmagazine@in.abb.com • Publisher: ABB Group • Layout: Shilahar Associates, Bangalore, India • Cover picture: De Nittis PV plant, Foggia – Puglia, Italy 2 contact 2 | 12
  • 3. Table of contents 22 Solar integration and export Dedicated solutions for grid integration and commercialization of solar power 19 Clean power from Mozambique Songo-Apollo HVDC link to transmit 2 gigawatts power from the hydro plant on the Zambezi river to neighboring South Africa Local news 16 Going green with hybrid power plants Complementing fuel generation with solar 04 Enabling substation communication energy for higher output Seamless controls for complex supply 17 Transforming energy systems networks Saudi Arabia enters a new solar era 07 Spotlight falls on solar desalination 18 Powering one of India’s largest solar plants Innovative, energy-efficient technology for 40 MW grid-connected solar power plant potable water commissioned in five months Global news Events 08 Energy storage – why do we need it? 20 Increasing energy efficiency in hotels Delivering reliable power on demand 21 Managing a precious resource Feature For a better world 12 Harnessing Italy’s solar power potential 23 Leading through innovation Delivering 14 PV power plants in Italy Highly efficient CSP power plants In focus Glimpses of ABB 15 Lethabo plant goes on stream 24 Spurring Africa’s growth Complementing fuel generation with solar Custom-made solar solutions for a continent energy for higher output on the move contact 2 | 12 3
  • 4. Local news Enabling substation communication KNX solution is a Seamless controls for complex supply winner networks 10 percent saving at Family Park project in Egypt At the KNX Top Event 2012 held at the Light and Building Fair in Frankfurt, Germany, ABB in Egypt, previously nominated in 2006 and 2010, was nominated for the Family Park project in New Cairo City, together with Egyptian Company for Intelligent Building – a certified system integrator. We emerged one of the top five winners. The KNX Award honors some of the world's most outstanding projects for home and building services technology. Our project was singled out from the 15,000 projects submitted and the 40 nominated. On receiving the award, Tamer Hamdy, Manager for KNX smart building systems Digital control systems now form an installed ABB products with the Areva and wiring accessories, ABB in Egypt, said, integral part of modern substations and SCADA work station via IEC 60850-101 set “KNX is an energy-efficient solution for for these systems to operate seamlessly of standards that allows for interoperability modern buildings. It is no more a luxury, standard communication protocols are vital between products from different vendors. now it is a necessity in the construction as they connect the constituent parts of Just one month prior to this, the same sector to fulfil energy saving regulations. the substation. Substation communication solution was implemented at the Alexandria ABB is very proud to contribute to a better protocols carry numerical data which is Regional Control Center, in which our future with innovative solutions.” exchanged between the control center RTU 560 products connected the 66 kV The Family Park project features fully and the various substations connected transformer substations with Siemens automated lighting, dimming, visualization to it. This achieves real time network SCADA, using the IEC 60870-101 special monitoring, and control systems. KNX representation and facilitates remote profile protocol. This greatly improved our solutions cover a landscape of 160,000 control of switching devices. This is how chances to participate in the Alex RCC square meters featuring all lighting control substation automation provides the utilities upgrading tender. circuits, dimming circuits in some areas, the necessary tools to meet their objectives. Among the far-reaching effects of this different operation scenarios such as Fully digital automation systems use RTUs, achievement, our Power Systems standing central monitoring, current detection per bay computers, gateways and numerical in the region will be strengthened, and circuit and touch screens for local control in relays, all communicating over standard this will reflect in an increase in market some areas. In all, 4,500 meters of control protocols such as IEC 60850-101. share, giving us a real chance to participate cables were installed to link all control However, the true triumph of technology in forthcoming telecommunication and lies in its region-specific application and network projects like the Upper Egypt success. Nowhere was this more apparent RCC LOT 1 and 2 projects. than in the challenge that our Power For more information: Systems division faced in Egypt, when www.abb.com/controlsystems installing substations that had to interface with Areva’s supervisory control and data (SCADA) system. It took the engineering team, led by Khaled Abdallah and Medhat Yassin and ably supported by Benn Doer and his technical team from Germany, 20 months of hard work to create a solution that successfully linked the 500/200 kilovolts (kv) transformer substations via our RTU 560 products in the National Egyptian Control Center. The team successfully 4 contact 2 | 12
  • 5. Local news Lighting up Cairo Festival City Stable, reliable power systems panels, monitoring status of operation for all motors, irrigation pumps and valves in the park. According to our calculations, the end customer can achieve an average saving of 10 percent in power consumption through the technology. Based on the proven KNX technology, accepted as the world’s first open standard, ABB’s i-bus ® KNX supports building system engineering with intelligent and networked room and building controls for lighting, shade, heating, ventilation and air conditioning and allows flexibility with planning and implementation. Over the last 13 years our company has executed around 240 similar projects in Egypt and more in Tunisia, Algeria, Kenya and Syria. In Egypt, some of our projects include integrated solutions for the Nile City Towers and Lafarge headquarters; lighting controls and room management systems in the hotel sector in Cairo and Alexandria; in addition to solutions for the Cairo Festival City is a lifestyle concept “Our comprehensive offering, domain commercial and banking sectors. where office, home and leisure are united knowledge and track record have helped ABB in Egypt established the first in a ‘new mixed-use urban development.’ us establish ABB as a leading player in the certified KNX training center in Africa in Situated in the metropolitan Greater Cairo Egyptian market,” adds Magdy Mahmoud, 2009, offering the best KNX solutions for area, it will attract an estimated footfall of manager of Substations business in Egypt. energy saving in buildings, and providing 750,000 per week and provide employment “We are proud to contribute to this mega improved energy efficiency solutions for for over 5,000 people. project.” buildings and green cities, thus supporting The turnkey 100 megavolt ampere On completion, Cairo Festival City will the main network in saving energy and substation that will power the development accommodate around 13,000 residents, covering multiple areas. was completed by ABB in Egypt for Carillion from the large luxury Oriana villas to For more information: www.abb.com/knx Construction Limited. The air-insulated spectacular apartments, offering a range switchgear (AIS) substation ensures reliable of lifestyles for families, single persons and power supply to Al-Futtaim Group Real working professionals.” Estate’s mega project spanning three million For more information: www.abb.com/substations square meters, and connects it to the national distribution grid. Key products supplied included power transformers, air-insulated switchgear, neutral point earthing equipment, and auxiliary systems and cables. We also supplied IEC 61850 substation automation, control, protection and metering systems, including equipment to enable remote monitoring and control. In addition, our building management system (BMS) solution simplifies monitoring and control of all substation buildings, including heating, ventilation and air-conditioning (HVAC) systems. The substations are equipped with capacitor banks, to reduce electricity losses and enhance stability by improving the network's power factor, which is an indicator of the usable power available in the grid. contact 2 | 12 5
  • 6. Local news University of Johannesburg's solar-powered race car Motor racing goes green The International Solar Challenge provides a common platform for academics, racing enthusiasts and industry professionals to develop and promote alternative energy cars A t the internationally acclaimed participate in this challenge, each team of the various systems onboard the vehicle. Solar Challenge that took place in UJ students participates in the project over “Going green is great for the environment South Africa in September 2012, a three-year period from undergraduate as alternative energy is a better solution. ABB sponsored two alternative to postgraduate level. This encourages However, if we don’t manage the way we energy race cars. The cars, designed, knowledge transfer and peer monitoring. store and use alternative energy we are manufactured and raced by students Two dedicated teams of 24 undergraduates being just as wasteful,” said Keagan Smith, from the University of Johannesburg (UJ) and four Master‘s students who provide one of UJ’s Alternative Energy Vehicle competed in the 5,400 kilometer rally mentoring, worked on the cars. project engineers, “ABB’s technology allows around the country. Although the vehicles looked aesthetically for the efficient use of our energy sources.” The unique concept – of cars fueled similar, they were each charged by different The innovative solutions that are by renewables – was the basis for UJ’s power plants. The hydrogen vehicle used developed through the education and Alternative Energy Vehicle project, which a hydrogen fuel cell to charge the batteries awareness obtained during the race indicate began in 2010. Our Control Technologies and drive the electric motor. A hydrogen that individuals, utilities and goverments are business took a keen interest in the fuel cell takes hydrogen and oxygen trying to find alternative ways to provide progress of the project, and has since and produces electricity in a chemical energy. Even though the race is called the sponsored equipment to upgrade the race reaction. The by-product released during Solar Challenge, the aim is to showcase cars in a distinctively competitive manner. the chemical reaction is water, which makes different alternative energy solutions to Each car was equipped with a Freelance the hydrogen fuel cell an ideal candidate combat declining petroleum supply and Control System as well as a Compact 800 to promote clean energy. cater to the increasing demand for energy. system. Our state-of-the-art technology On the other hand, the turbine vehicle For more information: www.abb.com/solar allowed the cars to maximize the energy used an electric generator mechanically used, while optimizing their efficiency, coupled to a gas turbine in order to charge range and speed. the batteries and drive the electric motor. A The two-week countrywide endurance single turbine and a turbo-prop converted challenge took place in September and the thrust generated into rotational motion university students from around the globe at revolutions per minute (RPM). The traversed some of the most arduous rotational motion produced by the turbine terrain South Africa has to offer. This was used to drive the electric generator. was a groundbreaking effort that brought The turbine operated on kerosene-type together students, academics and industry jet fuel, but can also operate on methane professionals to develop and promote and other bio-fuels. Both vehicles had a alternative energy innovation. fiberglass shell, devised by industrial design As the first South African team to students, which served as protection for 6 contact 2 | 12
  • 7. Local news Spotlight falls on solar desalination Innovative, energy-efficient technology addresses the challenge of providing fresh drinking water in water-scarcity zones A t present, countries in the option for use of solar energy and Middle East face a major ABB has a strong focus towards solar water challenge due to the desalination plant opportunities which scarcity and rapid depletion are of particular importance to this of freshwater resources. This is further region.” complicated by the heavy financial and At the conference, a white paper economic burden in providing desalinated on ‘Solar Desalination: Important and treated wastewater. ABB’s innovative Technology Aspects,’ was presented by energy-efficient technology for the water Shrikant Bhat, Control and Optimization industry evoked a lively discussion at the Group, Research Department, and event, among researchers, executives, Senthilmurugan S, from Water Industry decision and policy makers, and other Sector Initiative. stakeholders. In addition, we hosted a networking Discussions at the 10th Gulf Water booth to discuss and present solutions, Conference in Doha, Qatar, covered systems and products for the water water security and food sustainability, industry with specific focus on management of natural resources, desalination, solar, pumping stations, groundwater and surface water, water distribution and irrigation networks. management of the municipal water For more information: www.abb.com/solar sector and desalination technologies – the topic we focused on. Solar desalination is a technique used to desalinate water using solar energy. High drinkable water scarcity zones usually correspond to high Direct Normal Irradiance (DNI) areas such as the Middle East. ABB offers products for the complete water cycle from collection, through purification and transportation to distribution and re-use, serving customers with enhanced, efficient and reliable products and solutions. Focus on energy efficiency Desalination plants play an essential role where increasing demand for potable water outpaces the availability of natural resources. Our portfolio includes a wide range of products and solutions for Reverse Osmosis (RO), Multi-Stage Flash (MSF), Multiple-Effect Distillation (MED) and hybrid desalination plants, with a specific focus on energy efficiency. Leading innovation in solar desalination technology Juha Alopaeus, Country Manager, ABB in Qatar, attended various sessions at the conference during the three days. He said: “The event offered a useful platform to discuss ABB’s technology geared towards the water industry. Solar desalination offers the most promising contact 2 | 12 7
  • 8. Global news Energy storage – why do we need it? Delivery of power on demand depends on reliable energy stores to provide power bridges that support short-term gaps, safe shutdown and back-up needs I t’s not that energy storage is a whole new changes and can only generate power concept, it has, in fact, been an integral intermittently and with a highly variable component of electricity generation, output. This is where energy storage plays transmission and distribution systems for a crucial part in supporting the grid − more than a century. Traditionally, energy when the wind is blowing or the sun is storage needs have been met by physically shining, excess power should be stored storing fuels for fossil-fuelled power plants, and made available during both, suboptimal and by using generated power in pumped generating conditions and during peak hydro storage schemes. demand. Recently however, there has been a Such fundamental changes in the shift in the power landscape towards using architecture and controllability of the grid and integrating renewable energy, mostly must be supported by smart, efficient power wind and solar energy. Although renewable transmission and distribution networks. For power generation is more sustainable in these networks to deliver and distribute the long run, the delivery of reliable power power efficiently, the storage of energy at on demand remains a major challenge. appropriate times and locations becomes Wind and solar power installations vital; both, to balance generation with are affected by seasonal and diurnal consumption, and to maintain grid stability. 8 contact 2 | 12
  • 9. Global news The right energy storage solution for To provide additional power to the grid Dynamic energy storage installation the job on demand, we supplied and installed in the UK ABB has a long history of delivering a battery energy storage solution using ABB recently worked with UK Power energy storage solutions, including pumped Lithium-ion (Li-ion) batteries that can Networks, which supplies power to over hydropower schemes that go back over a provide one megawatt of power for a eight million homes and businesses in century and more than a decade’s experience duration of 15 minutes. the UK, to develop a dynamic energy in battery energy storage systems. The storage facility is integrated with storage solution. The installation enables Our technologies address a wide range of EKZ’s power distribution network and is renewable energy generated by local wind power needs from merely tens of kilowatts being used to evaluate performance in power plants to be fed into the power up to hundreds of megawatts, thus, utilities, key areas such as balancing peak loads, network when needed. It also ensures that industrial customers and rail operators intermittent power supply and the viability some of the energy is kept in reserve to around the world continue to deploy these of the solution for grid optimization. regulate power flow to compensate for the technologies. These facilities help balance intermittence of wind power and to support power demands and supplies, by stabilizing Battery energy storage increases the power quality in the event of a fault. network voltages and frequencies, providing role of renewables in Sweden To meet these needs, we implemented a power bridges to support short-term gaps, Falbygdens Energi is a Swedish utility turnkey DynaPeaQ® solution, incorporating and safe shutdown and back-up needs. with a significant portion of wind power SVC Light®, which included eight stacks Eventually, our solutions are designed to connected to the grid in the Swedish city of 13 Li-ion battery modules located in an enhance flexibility, increase energy securities of Falköping. 11 kV grid. and minimize environmental impacts. ABB was selected to supply an Together, these high-power density Examples of our recent installations innovative dynamic energy storage solution, modules can store up to 200 kilowatt hours worldwide include Switzerland, Sweden for the utility’s power distribution network, (kWh) of electrical energy. and the UK. to maximize the integration of renewables The installation provides dynamic voltage into the power chain. For this project, we control in the distribution system and, at Switzerland’s largest battery energy utilized our battery energy storage expertise the same time, enables dynamic storage storage project to store locally produced energy from wind of surplus energy from the wind power ABB recently commissioned the largest turbines to create a storage capacity of plant. This surplus energy is used to level battery energy storage project of its 75 kilowatts (kW) in cycles of up to 60 out peaks in grid loading to provide grid kind in Switzerland with EKZ, a leading minutes. The stored energy will then be stability. distribution utility and one of the largest used to stabilize the grid and help balance For more information: energy companies in Switzerland. peak loads during the day. www.abb.com/energyefficiency contact 2 | 12 9
  • 10. Global news Shining a light on EURO 2012 60,000 football fans enjoyed ideal lighting conditions throughout the Group matches and during the knockout stages with centralized, intelligent lighting controls for large spaces A s the 14th UEFA European look at the action on the pitch. During the connected the lighting systems in the Football Championship EURO three Group B matches, in the evenings, stadium from the locker rooms to the 2012, kicked off, all eyes were fans and players alike, depended on optimal VIP lounge and the KNX-based building on Poland, one of the hosts of lighting throughout the stadium, creating control system helped rapidly control the the event, where 16 teams were battling bright moments off the field. Our control brightness and light so that the fans got it out for the coveted trophy. system ensured that no one had to sit or the best football experience. On June 9, 2012, 30,000 football fans play in the dark. It provided centralized Many English and French football fans gathered beneath the lights controlled control of lighting systems and, through its had already experienced optimal lighting by ABB’s i-bus ® KNX technology at the intelligent software provided energy-efficient at the airport of Donetsk, Ukraine, where Arena Lviv stadium in the Ukraine while lighting by optimizing the brightness of the our modern building system technologies watching Germany play Portugal at Arena stadium to suit the natural light conditions. controlled the lights, and guided football Lviv, a dedicated football stadium and one On June 11, Sweden played Ukraine fans towards their group matches. of eight around the world to host UEFA’s in the first of the tournament matches ABB has been part of such big events in Euro 2012. at the Stadium, in Kiev. At this stadium stadiums similar to those used in the Euro Although the stadium was reputed to 60,000 football fans enjoyed ideal lighting Cup on earlier occasions, like the 2010 be the smallest venue, rather than its size conditions throughout the group’s matches World Cup. At this event we supplied dry- counting against it, proved to be an added and during the knockout stages. type transformers which served the Green attraction for football fans for an up close One hundred i-bus KNX DALI gateways Point stadium in Cape Town, which has 10 contact 2 | 12
  • 11. Global news Our technologies make us partners in major sports stadiums around the world a retractable roof and a seating capacity of 68,000. Similar transformers in the 500 to 1000 kVA range have been installed KNX: One system. One standard. in the Soccer City stadium, located in Soweto, Johannesburg. This stadium, with Many interconnected functions. a seating capacity of around 100,000, was – Maximum flexibility the focal point of the tournament and was – Offers safety and security for both people and property chosen as the venue for the opening and – Energy–saving with climate, shutter, heating and lighting control closing ceremonies and key matches of – Quick and simple adaptation to individual needs and use of premises, such the tournament. as sports stadiums For more information: www.abb.com/knx – Replaces separate control solutions typical of technology with a single, optimal, energy–efficient system contact 2 | 12 11
  • 12. Feature DeNittis PV plant, Foggia – Puglia, Italy Photovaltaic panels 12 contact 2 | 12
  • 13. Feature Harnessing Italy’s solar power potential Successful delivery of 14 photovoltaic power plants in Italy with a combined generating capacity of 100 MW in just 9 months 2 011 was a year of intense activity in the solar photovoltaic (PV) market. With new installations adding 29 gigawatts (GW) of solar energy ABB solar offerings across the globe, the solar PV market marked a tremendous 58 percent year-on- – Turnkey solution – design, engi- – Remote monitoring, operation, year growth. Italy came to the forefront as neering, supply, installation and diagnostics and maintenance the single largest solar market, for the first commissioning from a dedicated control center in time overtaking Germany, the world leader – Quick turnaround – qualifies our a remote location in PV. As the engineering, procurement and customers for high feed-in tariff – Full range of power and automa- construction (EPC) partner of 14 PV plants, – Trusted engineering, procurement tion equipment − transformers, ABB was ready to step up to the challenge and construction (EPC) consortium switchgear, inverters, protection when the window of opportunity appeared. partner devices, medium voltage cabi- We are proud of having taken part in this – Best-in-class substation monitor- nets, medium and high voltage defining moment in Italy’s solar power ing and control system − efficiently cables, distributed control sys- industry especially as this is a success transfers power from plant to grid tems and control software, low we can replicate elsewhere in the world. – High optimization and low power voltage systems, auxiliary systems losses − push peak performance (such as lighting and ventilation) The challenge ratio above customer expectations Setting up the 24 megawatt (MW) – Electrical balance of plant (EBoP) Canino PV power plant in Lazio was a test solution of our mettle in end-to-end project delivery. There were many layers of complexity in the execution of the project: hilly terrain, poor contact 2 | 12 13
  • 14. Feature soil condition, the magnitude of installation for a large-scale roof-top PV plant. Located over a 95-hectare site and just as daunting, on the roof of a commercial building in management of a 500-strong workforce. the town of Cairo Montenotte, the plant Civil works, installation and commissioning incorporates 3,840 PV panels on fixed were carried out simultaneously at different structures and provides 0.864 MW of places on the site and the plant was electric power. This power is not used by delivered in just five months. the facility; instead it is transferred to a 15 The Canino plant supplies 103,488 kilovolt (kV) distribution network. modules, making it the largest lease financing PV project ever undertaken in Italy. As a The success result of high optimization and substantially Our turnkey solutions reduce the cost lower power losses, the site is operating at and risk of constructing and operating 87 percent instead of the expected peak photovoltaic power plants, consequently performance ratio of 81.5 percent. allowing for rapid deployment. It was a real In Foggia, three plants with a combined challenge to meet the time constraints on capacity of 39 MW were completed six the delivery of all 14 power plants. Even so, weeks ahead of schedule. We were 12 were completed ahead of schedule and responsible for remote monitoring the a 24 MW plant was built and commissioned plants from a dedicated PV control center in five months. A trusted partner for turnkey solar PV plants in Genoa, almost 400 miles distant. Also There is good reason why we are second in Foggia, four plants in a 10-kilometer to none in speed and efficiency: for one, area were set up three weeks ahead of as leaders in power and automation, we time, despite delays caused by heavy draw on our vast manufacturing capacity Over a period of 45 years winter rains. The multi-plant project has for solutions. Both, procurement channels we have successfully a combined capacity of 15 MW. and supply chain processes are designed The Helios ITA-3 parks with two 5 MW for speed and efficiency. Secondly, we completed 300 EPC plants, in Brindisi and Mesagne were meet pressing deadlines by successfully projects worldwide in completed in under ten weeks, well ahead collaborating with local subcontractors in diverse industries. of schedule and under budget. Each plant Italy with a proven track record. Lastly, our comprises 22,500 polycrystalline modules EPC competence and electrical expertise mounted on single-axis trackers. Remote come into play in managing and executing operation and maintenance are carried out complex processes on site. via the control center in Genoa. In conclusion, we have a long and In Sicily our company was the EPC successful track record as EPC partners. contractor for Falck Renewables that Over a period of 45 years we have operates solar, wind, biomass and waste- successfully completed 300 EPC projects to-energy plants in Italy, UK, France and worldwide in diverse industries – power Spain. The three PV power plants at generation, oil and gas and water, to name Spinasanta, Cardonita and Sugherotorto a few. With our EPC center of excellence with a combined generating capacity of located in Genoa we were perfectly 13.1 MW use almost 57,000 photovoltaic positioned to execute turnkey projects cells and a support structure at a tilt angle for the local Italian market. of 20 degrees. For more information: www.abb.com/solar In Liguria we provided a turnkey solution Did you know? ABB has long been at the forefront of solutions for the world’s first the solar power industry. integrated solar and combined cycle In the 1980s ABB developed the plant power plants in Algeria, Egypt and automation platform for the world’s the United States. first concentrating solar power (CSP) And, in PV power plants we have an test facility in Spain, and is now a extensive reference list of solutions leading supplier of turnkey CSP plants that not only covers the length and based on the uniquely cost-effective breadth of Italy, but much of the technology of its partner, Novatec Solar. northern Mediterranean as well. In 2010 we delivered comprehensive 14 contact 2 | 12
  • 15. In focus Lethabo plant goes on stream ABB builds first South African solar power plant in record time as part of a pilot scheme to reduce the national utility's carbon footprint system that optimizes the number of panels connected to each inverter enabling the plant to harness more energy at all times, even during periods of poor light like dawn, dusk and cloudy weather. ABB’s turnkey solution included the design, engineering, erection, grid connection and commissioning of the groundbreaking solar plants. The electrical, control and automation equipment as well as the optimization technologies to be deployed were also manufactured by us. Rapid delivery was facilitated by our well-proven concept of pre-assembled, factory-tested electrical balance of plant modules, and by our expertise in project execution, which, in the case of Lethabo and Kendal, have cut weeks off the conventional delivery time to enable the plants to be fully operational in record time. For more information: www.abb.com/solar The inaugural ceremony at the Lethabo solar PV plant in November 2011 “The world-class technology will give ABB in C South Africa the opportunity to transfer skills ompleting the first South African an annual production potential of 11.4 in solar technology, further complementing solar power plant in record time, million kWh. This project was successfully and enhancing local capabilities in engineering and project management." ABB has surpassed industry launched on November 25, 2011. expectations. The greenfield Both PV projects form part of a pilot – Goetz-Dietrich Wolff photovoltaic (PV) power plant, based scheme aimed at eventually reducing Manager of Power Generation business in adjacent to the Lethabo power station Eskom’s carbon footprint. To optimize South Africa in Gauteng, was completed in just 75 productivity, high-efficiency ABB days and will provide power for the plant’s monocrystalline PV panels were selected administration buildings, while reducing because of their uniquely efficient concept the facility’s auxiliary power consumption. for PV power plants. The approach The Lethabo project, which was combined high levels of customization, rapid commissioned by Eskom, South turnkey delivery and system optimization Africa’s national utility, was inaugurated technologies that enable the plants to in November 2011 by national Public generate around 20 percent more energy Enterprises Minister, Malusi Gigaba. ABB than alternative designs. was tasked with pioneering a single axis The PV plants are designed to operate tracking solar PV system with a peaking independently to produce electrical power capacity of 575 kilowatts (kW) and an for use by the existing power stations and annual production potential of 12.5 million will be capable of remote operation and kilowatt hours (kWh). monitoring. Similarly, ABB also won the Eskom The technologies, several of which are PV contract for installing a fixed-tilt solar patented by us, include a programmable PV power plant at the Kendal station, in logic controller (PLC) that increases tracker Mpumalanga, with a 620 kW capacity and accuracy and an automatic switching contact 2 | 12 15
  • 16. In focus Going green with hybrid power plants Complementing fuel generation with solar energy for higher output and lower fuel consumption and CO2 emissions A t present, fossil fuels dominate the electricity generation landscape of the Middle East where, both the costs of inland fuel-burning and the environmental impact of CO 2 emissions have raised concerns. ABB’s integrated solar combined cycle (ISCC) addresses this issue by employing the region’s abundant solar irradiance into highly efficient, reliable and environmentally- friendly hybrid power plants. The concept combines conventional fossil fuel-powered steam turbines and a solar thermal steam generator to provide reliable and clean power. Unlike classic, open-cycle, gas-fired power plants, releasing high temperature flue gasses directly into the atmosphere, ABB’s combined cycle solution makes use of this residual thermal energy, by producing steam in a heat recovery steam generator (HRSG). In parallel to this heat recovery generated steam, ABB Novatec’s Fresnel-based solar boilers produce a World’s first solar hybrid coal-fired power station of ABB in Liddell, Australia second stream of superheated steam. Due to the high solar thermal steam was completed in January 2012. The 9.3 60 percent. The on-site infrastructure, parameters achieved in the solar boilers, megawatt (MW) power station consists together with the pre-existing operating the two streams can operate independently, of four rows of linear Fresnel reflectors, licenses, further enhance our high-efficient, resulting in high flexibility. covering an area of 18,000 square meters, clean electricity generation concept into a almost the size of three football fields. profitable turnkey solution. Increased energy efficiency – decreased ABB innovation and development of emissions Enhanced oil recovery hybrid power plants provide a more energy- This solar-augmentation process results Apart from utility electricity generation, efficient option for electricity generation in in an increase of output power of the the idea of complementing fuel generation the Middle East, which relies heavily on otherwise low-efficiency, fossil fuel-fired with solar energy can be particularly fossil fuels. In addition, the EOR method power plants. In addition, it results in a useful for reducing the fuel consumption can increase the amount of oil extracted significant reduction in fuel consumption of energy-intensive industries. For the by using solar generated steam – both and CO2 emissions. This hybrid approach major oil producers in the Gulf Cooperation technologies are a vital step forward to with the integration of solar power helps Council (GCC), the solar-based enhanced lowering the environmental impact of CO2 mitigate the effects of the fluctuant nature oil recovery (EOR) displays the potential emissions, which is an increasingly pressing of solar irradiation. By modulating the fuel of significantly increasing the amount of issue, both in the Middle East and around input of the plant, these fluctuations can extracted crude oil, while lowering the fuel the world. be compensated, resulting in a permanent costs. By injecting solar generated steam For more information: www.abb.com/solar coverage of the grid’s power needs. into the oil beds and heating them, the ABB Novatec’s power plant in Liddell, viscosity of the heavy crude oil can be Australia, is the world’s first integration reduced and facilitate its pumping to the of solar thermal technology with a surface. Already technologically proven, traditional coal-fired power station. The the concept can increase the amount of project commenced in early 2011 and extractable oil from aging wells by upto 16 contact 2 | 12
  • 17. In focus Novatec Solar technology holds the key to renewable energy development Transforming energy systems Saudi Arabia enters a new solar era as renewable energy options hold the promise of sustainable and efficient generation of electricity T he Kingdom of Saudi Arabia is sources to achieve its overall renewable renewable energy as an alternative source likely to spearhead the region‘s energy target. The CSP target could be to meet the growing domestic demand. emerging trend towards responsible for the generation of 75 to About 20 percent of the country’s electricity adoption of alternative and 110 terawatt hours (TWh) of electricity per is produced currently by utilizing exhaust renewable sources of energy. In 2010, annum once it starts operations. gases old power plants and through solar the Government of KSA established the According to research report, 'GCC energy projects. Saudi Energy Efficiency Board (SEEC), Renewable Energy Sector Analysis,' as energy efficiency was identified as a solar holds the key to renewable energy ABB as preferred partner national priority. One of the objectives development in the Gulf Cooperation We have been working closely with the of the SEEC was to propose a national Council (GCC) region as it is the single public utilities, Saudi Aramco, the world’s energy efficiency plan in order to rationalize most abundant renewable source of energy largest oil producer, and the KA-CARE, energy usage in the country. Thus, KSA's available there. Huge investments and the Saudi government body responsible to first grid-connected solar power plant research studies are happening in efforts drive renewable energy. We are committed was inaugurated in 2011. The Kingdom of to tap the solar energy in the region as to be a strong industry partner and play a Saudi Arabia is entering into a new era of part of the renewable energy development. leading strategic role in order to achieve producing electricity through solar energy Almost 85 to 90 percent of the money being the Kingdom's ambitions to transform in the country. Saudi Arabia launched its spent on renewable energy development its energy system into a sustainable and first solar power plant on Farasan Island is being put in solar energy. The research efficient generation park. Localization, in June last year. This marked a significant report documents all the initiatives being knowledge transfer, R&D efforts, education step in the government's efforts to produce taken in the individual countries to help are just some keywords which explain what clean energy. boost their power production from solar partnership means for us. energy. The future of solar power in the For more information: www.abb.com/solar Solar – key to a bright future GCC region, according to the report, is as Saudi Arabia has set an ambitious target bright as sunshine. of installing more than 40 gigawatts (GW) Saudi Arabia is one of the top ranked of solar power capacity by 2032, of which, nations with respect to residential 60 percent would come from concentrated consumption of electricity. Almost half of solar power (CSP) and remaining from its power consumption is accounted for photovoltaics (PV). Concentrating solar by residents.The key drivers for a strong power technology is being looked at as initiative towards renewable energy is the a pathbreaking initiative by the country growing understanding and acceptance as it will need to install much more CSP by the public and private sector of the capacity than any other country has ever benefits of using solar power. done, while continuing to develop other The government has been pushing for contact 2 | 12 17
  • 18. In focus Powering one of India’s largest solar plants 40 MW grid-connected solar power plant in Gujarat commissioned in just five months for Adani Group, who made a paradigm shift from thermal to solar power generation I nfrastructure conglomerate, Adani Group, commissioned a 40-megawatt (MW) solar power plant in Bitta in Gujarat's Bhuj district in December 2011. The plant marks Adani Group’s foray into the renewable energy sector and was commissioned in a record time of five months. Over four lakh thin film photovoltaic (PV) modules are mounted on approximately 21,700 mounting structures to generate 40 megawatts of electricity. The Group envisions setting up an even bigger 100 MW solar power plant in the future, as a further commitment towards clean and green energy. Currently, the power generated from this solar plant is connected to Netra substation in the same district. For ABB, this was one of the biggest solar substation orders in India. The scope included supply, erection and commissioning of a 66 kilovolt (kV) switchyard with two 66/11 kV, 25/31.5 megavolt amperes (MVA) power Adani's 40 MW solar plant in Bitta transformers, 11 kV medium voltage indoor switchgear, 10 two-way ring main national level. Gujarat’s solar capacity units (RMU) and 18 three-way RMUs. today corresponds to two-thirds of the Dhinesh D, Project Manager for the installed capacity of the entire nation. Power Systems business, ABB in India For more information: www.abb.com/solar said, “Meeting the rigorous parameters set by the customer, within the short time frame specified, proved to be a tremendous challenge. Despite this, we were able to deliver all products, from transformers to RMUs, on time. The solid Did you know? support of our supply chain and divisions – We are partners in diverse – In Surendranagar we supplied two and the overall coordination of effort photovoltaic solar plant projects PVS 800, 500 kW solar inverters was critical to the successful execution across Gujarat, varying in scale and one 1,250 kVA solar compact of this project.”We are also executing from 1 to 40 MW, and in location substation for Rajesh Power from desert to inland waterways. Services Private Limited’s 1 MW 765 kV projects for Adani Group in other – In Chandrasan, we supplied the plant, commissioned ahead of locations; in Tiroda, Koradi and Akola. compact substation and ring main schedule. The Group’s entry into the solar unit for SunEdison’s 1 MW canal- space was greatly facilitated by top solar power plant that covers Gujarat Government’s policies and the a one-kilometer stretch of the preferential tariff regime established to Narmada Canal. encourage participation of developers in this priority area. This state-specific initiative has set an example at the 18 contact 2 | 12
  • 19. In focus HVDC transformer at Songo Clean power from Mozambique Songo-Apollo HVDC link to transmit 2 gigawatts power from the hydro plant on the Zambezi river to neighboring South Africa A small but fast growing eco- In 2006, Eskom contracted ABB to nomy, Mozambique in south- upgrade the Apollo converter station’s east Africa is poised to capacity from 1,920 MW to 2,500 MW, become the largest exporter and also lay the groundwork for a future of coal, and with hydro power and more upgrade to 3,960 MW. Now ABB is recently, the discovery of two enormous modernizing Apollo’s sister station in gas fields in Mozambique waters, a Mozambique. major energy exporter. The capacity at Songo station The Cahora Bassa hydro plant on remains the same, but it will get new the Zambezi river produces 2,075 converter transformers, smoothing Cahora Bassa Dam, Mozambique megawatts (MW), most of which is reactors, arresters and measuring exported to neighboring South Africa equipment. The DC equipment will be pool, and the HVDC transmission line via a 1,400 kilometer (km) high voltage commissioned in the second half of linking it to the South African market direct current (HVDC) transmission line. 2013 and the transformers a year later. will provide an efficient highway for the Jointly owned by Hidroeléctrica de As with the Apollo upgrade, this project plant’s output for years to come. Cahora Bassa in Mozambique and will enhance availability and reliability, Demand for clean energy is increasing Eskom, South Africa’s public utility, the ensuring a steady flow of power from rapidly and infrastructure projects like HVDC transmission system comprises Cahora Bassa. Songo will play a vital role in the African two parallel lines stretching from the The two gigawatts of clean, reliable continent’s economic success story. Songo converter station in Mozambique hydropower supplied by Mozambique For more information: to the Apollo station near Johannesburg. is critical to South Africa, beset www.abb.com/energyefficiency First installed in the late 1970s, the with recurring power shortages. For Songo-Apollo link was largely destroyed Mozambique, the energy exports during 25 years of civil war. Finally, a represent an important source of restoration project repaired or replaced income. The Cahora Bassa plant is nearly all the 4,200 transmission line already one of the largest generation towers, bringing the system back online facilities in the South African power in 1998. contact 2 | 12 19
  • 20. Events Hotel Show, Dubai Increasing energy efficiency in hotels Rising energy demands and energy costs world over have brought more and more people around to the view that energy efficiency is the alternative fuel. At The Hotel Show in Dubai, UAE, ABB showcased the i-bus® KNX technology which encourages efficient energy usage. Meanwhile, the thrice-nominated KNX team from ABB in Egypt walked away with the 2012 KNX Award at the Light and Building Fair in Frankfurt, Germany. “The hotel industry has started to focus Automation solutions for buildings more on automated solutions that provide greater energy efficiency, convenience and ease of use. Buildings with our technology are easier to manage and control, it allows an everyday working or living environment to be easily adapted to the individual’s needs while saving energy.” – Tarek Zakaria, regional manager for KNX building technology, Middle East and Africa Solarcon, Bangalore and Renewable Energy World, New Delhi Capturing the power of the sun With the world’s focus firmly on the need for increasing the proportion of renewables in the energy mix, ABB shared its portfolio of solar energy solutions at Renewable Energy World 2012 exposition in New Delhi and SOLARCON in Bangalore. “The intensive preparation that went into displaying our solar portfolio and the in-depth discussions that followed with various clients and visitors really paid off. The renewables industry is going through a consolidation phase in India and the SOLARCON, Bangalore demand and opportunities for extending power infrastructure have resulted in an open, professional and specific exchange of information.” – Subir Pal, Country Manager, Industry Segment Initiative (ISI) Renewable Energy World, New Delhi 20 contact 2 | 12
  • 21. Events Aquatech, New Delhi Managing a precious resource Conservation is the most environmentally sound way of reducing demand for water that is a fast depleting resource all over the globe. ABB shared its contributions to sustainable resource management at Aquatech, the largest international water show in India. “We rolled out our complete package of solutions for instrumentation, control and electrical (ICE) on a LCD screen, from motors, switchgear and automation, through desalination, water supply, sewage treatment and effluent treatment plants to lift irrigation, canal automation and non- revenue water. We got great mileage from Aquatech, closing two orders for instrumentation on the spot.” – Ravindra Akki, Country Water ISI, Manager, India Forthcoming events in the region Southern Gulf and India Pakistan Visit us at Seatrade Middle East Maritime, November 27-29, 2012, Dubai World Trade Center – UAE, Stand M1. Let ABB present convincing evidence on And find out more on increased uptime on Visit us at ELASIA 2013, the international how we can increase asset performance turbochargers and reduced operation cost. exhibition on power, electrical and lighting by 6%. from January 4-6, 2013, at BIEC, Bangalore, Ask for proof on how we can achieve where you can see the very latest low the extra output and we will show you how voltage product offerings from ABB. we can lower cost and add more value Central Africa and Egypt to your business by focusing on the real issues you are grappling with today: – Extend asset life and reduce operational expenditure Mepcon12 – Reduce emissions and energy Get to know the latest technology trends consumption at Middle East Power Systems Conference – Make optimal use of assets and take MEPCON ’12 from December 23-25. The quick decisions 15th international conference at Alexandria – Stabilize power input and improve power in Egypt will explore power systems in quality depth, from smart grids and power – Safer operations electronics to FACTS and HVDC transmission systems. Visit us at Adipec 2012, November 11-14, Abu Dhabi National Exhibition Center (ADNEC), Abu Dhabi, UAE. contact 2 | 12 21
  • 22. For a better world Solar integration and export Dedicated solutions for integrating solar power in the utility grid and trans- continental transmission via HVDC enable our customers to optimize operations and boost profitability W e support our customers right (Distributed Power Control and Dispatch The solar plants to be built in North Africa from selecting the optimal Systems), as well as an innovative, fast need to be interconnected, but most of all, generation solutions through and highly charged/discharged efficient the power needs to be transmitted over to to enabling the reliable flywheel storage for grid stabilization. Europe through HVDC as it is across the and profitable employment of their solar sea. power. This translates to developing and HVDC the highway for solar export embedding dedicated solutions for grid Favorable trends around solar generation Smart energy management integration and commercialization of solar in the Middle East and North Africa (MENA) The gradual shift from a centralized electricity. There are a range of solutions region have brought the vision of exporting power flow, to a multi-actor energy market, available such as: micro-grid approaches solar electricity, considerably closer to reality. calls for a strategic employment of the for distributed generation, dedicated energy It is ABB’s groundbreaking discovery of generated power. Our dedicated tools enable customers to both optimally operate their plants and profitably participate in the energy market. By employing Intelligent Solar Information Systems (ISIS®), the solar plant owner can easily perform a real-time remote monitoring and operation of his installation via Internet Explorer. Dedicated demand/response management tools facilitate the coordination between the solar plant, other generator types and the loads existing in the grid and thus enable the strategic operation of the plant. Tools such as Ventyx Virtual Power Plant, enable both the utility to incentivize the selling of clean solar energy and the environmentally conscious users to choose it. For more information: www.abb.com/solar Dedicated solutions for grid integration and commercialization of solar power management tools and high voltage direct high voltage direct current transmission current (HVDC) transmission lines for that has built the highway that makes this enabling the export of the Middle East’s export possible, technically reliable and solar power. economically feasible. Through HVDC transmission, large amounts of power can Micro-grids integrate solar power be sent over long distances, with both, Depending on the penetration level – low capital expenditures and significantly share of the total instantaneous power in the decreased resistive and capacitive losses. grid – the reliable integration of electricity ABB’s HVDC Light, specifically designed for originating from intermittent sources such underground or underwater transmission, as solar irradiation requires precise pre- is the ideal candidate for exporting ME processing steps, voltage and frequency solar energy undersea. Together with the regulation and control. ABB PowerCorp other 11 industry founders of the Desertec manages to fully integrate solar power into Solar Initiative, we are focusing on the the existing grid, by employing SMART feasibility, financing and construction of GRID control and automation techniques the interconnection plan. 22 contact 2 | 12
  • 23. For a better world Highly efficient and cost-effective CSP power plants Leading through innovation Applying a range of efficient and reliable solutions suitable for harsh desert climates, from concentrated solar power to solar steam W e are committed to providing thin, flat and light panels are used which are purposes, the so-called Enhanced Oil the most efficient, reliable not only inexpensive to manufacture, but Recovery. According to a recent report and competitive solar also easy to transport, install and maintain. by SBI, conventional oil recovery methods solutions for high direct The secondary reflector contributes to are only able to extract about 10-30 normal irradiation (DNI) regions between the superheating of steam up to 500 percent of the potential oil from any given 1,800-2,500 kWh/m2/year and hot climates degrees centigrade, which translates into reservoir, leaving nearly 70-90 percent of such as the Middle East. To support this, a significant efficiency gain, especially the reservoir’s oil in the ground source. ABB has established strategic partnerships in regions with high environmental Injecting solar steam into the oil fields, with the provider of the best performing temperatures. heats the reservoir, reducing the viscosity concentrated solar power (CSP) solution: of the untapped heavy crude oil and Novatec Solar. Solar steam and its range of applications facilitating its pumping. EOR technologies Besides CSP plants for power can increase the quantity of extractable ABB Novatec’s CSP solution generation, there are other ways of using oil from aging wells up to 60 percent. In March 2011, ABB acquired 35 percent process steam generated directly in (Source: US Department of Energy – http:// of Novatec Solar’s shares and integrated Novatec’s Linear Fresnel Collectors. ABB www.fossil.energy.gov/programs/oilgas/ their innovative Fresnel Linear Collector Novatec’s solar boiler can successfully be eor/index.html) technology into the company's power employed for retrofitting low-efficiency gas- Further applications which are of great generation portfolio, making ABB a turnkey fired plants, a predominant component of interest and focus in the Middle East supplier of highly efficient and cost-effective the current Middle Eastern energy mix. are solar cooling and solar desalination CSP power plants. Linear Fresnel reflectors The CSP augmentation employed in the where ABB's long experience enables the use long, thin segments of flat mirrors to integrated solar combined cycles (ISCC) design of all components in a way to reach focus sunlight onto a fixed absorber located power plants is based on heat recovery and economical optimum regarding output and at a common focal point of the reflectors. steam superheating in Fresnel boilers. The efficiency. These mirrors are capable of concentrating integrated solar combined cycle concept For more information: www.abb.com/solar the sun’s energy to approximately 30 times is a hybrid power plant. It is a conventional its normal intensity. Novatec Solar is the gas turbine combined cycle and a solar pioneer developer of the first commercial thermal steam generator that provides CSP Plant called Puerto Errado in Murcia, reliable and clean power. Due to the high Spain, operating since 2009 at a power solar thermal steam parameters achieved plant efficiency of 38 percent. in Novatec’s Fresnel-based solar boilers Employing the Fresnel reflector principle, ABB's ISCC cycle provides high solar ABB Novatec’s CSP plants achieve shares at very low cost. performances appreciably higher than the Another clever way of using solar traditional parabolic trough plants. Super generated steam is for oil recovery contact 2 | 12 23
  • 24. Glimpses of ABB Spurring Africa’s growth Custom-made solar solutions expand local engineering capabilities, benefitting both, the people and the environment of the African continent A frica has an abundance of natural A lucrative marketplace, Africa has resources and many African been identified by ABB as a key growth countries are counted among market. With our industry expertise and the fastest growing economies comprehensive environmentally-conscious in the world. So, on the one hand the portfolio, we are currently operational in continent continues to grow exponentially, more than 15 countries on the African while on the other, the World Bank has continent: namely Algeria, Angola, estimated that more than 500 million Botswana, Côte d’Ivoire, Democratic Africans are living without electricity. It is Republic of Congo, Cameroon, Egypt, estimated that by 2015 Africa will produce Ghana, Ivory Coast, Democratic Republic 20 percent of global oil and by 2040 the of Congo, Kenya, Mauritius, South Africa, African population may exceed that of India Uganda, Zambia and Zimbabwe. or China. With growing economies and To accommodate the growth on booming populations, providing reliable the African continent, South Africa and electricity is becoming a huge challenge. Egypt have been identified as centers of Transmission and distribution grids in excellence in an initiative called the Focus many parts of Africa are operating close Africa Re-wire strategy. The two countries to capacity, and although new grids are will continue to drive sales in Africa by being built rapidly, many Africans still have recruiting and training additional sales no access to electricity. engineers who will be active in the market 24 contact 2 | 12
  • 25. Glimpses of ABB Johannesburg – the commercial hub of South Africa with existing customers while developing levels of energy efficiency through the agenda for Africa, particularly south of and extending our customer base. deployment of alternative and renewable the Sahara by strategically deploying the As a center of excellence, South Africa sources. most suitable of our many innovations. provides support to Angola, Congo, Through energy efficiency, companies ABB recently launched a new concept Kenya, Tanzania and Mozambique. These – and countries – can improve their for turnkey concentrating solar power countries form part of the sub-Saharan sustainability significantly, allowing them (CSP) plants based on a low-cost, highly region. Predictions in the World Bank’s to focus their effort on other important efficient and highly scalable technology latest ’Global Economic Prospects’ report elements such as staff and skills that uses considerably less material, land indicate that the sub-Saharan African region development. and water than any other CSP technology. is expected to record a 5.3 percent growth Globally, the energy efficiency of thermal The ABB-Novatec Solar concept can be in 2013 as global firms and domestic power plants alone has improved by three used to generate energy in a wide range demands remain robust. Despite a slower percentage points since 1990. However, of applications including stand-alone or projected growth, developing countries strong disparities still exist between hybrid power plants, as fuel-savers in are expected to account for more than developed countries and the developing existing power plants, in desalination and half of the global growth from 2012 to world, where efficiency is low, mainly due district cooling plants, and in industrial 2014. Huge investments in infrastructure to aging plants and the large share of coal processes that require steam. This is a are an integral part of the springboard for in thermal generation. Africa in particular fine example of a solution ideally suited to economic growth for both South Africa needs to be smart and forward thinking with the African continent’s requirements. and for the whole southern African region. its technology and automation investments. Expanding local engineering capabilities The reliable supply of electricity, therefore, With its recognized expertise in power and working with customers to develop remains a pressing issue on the continent. grid efficiency improvements, ABB has custom-made solutions that will benefit While globally coal remains the main worked with many power companies and the people and the environment while source for the production of electricity (40 authorities around the world to reduce the making the business more sustainable percent), with natural gas accounting for rate of transmission and distribution losses. is ABB’s key objective for Africa. It has more than 20 percent, almost half of the However, most of these improvements were the technology, the expertise and the electricity-producing countries of the world effected in developed countries, mainly experience to leverage its footprint with have an emission factor of below 500 g through the use of low-loss conductors production in all five divisions. CO2 / kWh in 2009. However, Africa, with and transformers, the standardization and One of sub-Sahara’s most recent wins its large share of coal in the power mix, upgrading of transmission and distribution is the five-year Full Service® contract with continues to be a very high CO 2 emission voltages, and reactive power control. It is Namibia Custom Smelters (NCS). ABB producer, presenting both challenges and now our aim to play an even bigger part will manage all maintenance to improve opportunities for the introduction of greater in driving the fast-track developmental productivity and equipment reliability at the contact 2 | 12 25
  • 26. Glimpses of ABB Enhancing local engineering capability copper smelting and converting plant in development program involves the security stations and earth electrodes. This is the Tsumeb, some 425 kilometers north of the and quality supply of its electrical energy first time that this technology will be used for capital, Windhoek. We will also provide to the various treatment, pumping and overhead transmission lines. The Caprivi Link process optimization, energy consulting distribution stations. In order to achieve the Interconnector will increase grid reliability and equipment life cycle services, mainly safe and reliable supply of electrical energy, and enable the establishment of power through the retained maintenance staff and they have embarked on a medium voltage trading in the southern African region. management who will be further trained switchgear replacement project which spans The African continent certainly has to meet our performance standards. across the various areas of its operation. established itself as the world’s current The plant houses two primary smelting ABB in South Africa was awarded phase focus for business growth opportunities furnaces and three converters. It has an one of the switchgear replacement project and ABB is poised to leverage those annual production capacity of 200,000 tons in February 2012 at a value of R21.5 million. opportunities, while contributing in a significant of copper concentrate from the treatment Our superior technology and compliance way to the sustainable development of a of complex copper concentrates containing to the IEC 62271 standard, coupled with great continent. gold, silver and arsenic. The smelter is one extensive experience and credibility in the For more information: www.abb.co.za of only a few in the world which is able to water industry, were some of the key factors treat arsenic-bearing copper concentrates. in winning us this order. The estimated Another exciting project is the Rand date of completion for phase one is June Water project in South Africa. This project 2013, and once complete, it will assist in includes the supply, delivery, installation and enabling Rand Water to continue to supply cold commissioning of 78 switchgear panels high quality potable water to the Gauteng to four Rand Water sites namely, Amazimtoti, region. Vereeniging, Lethabo and Palmiet. Rand A pioneer project in the region involves Water is an organ of state, reporting to the a 2 x 300 megawatt (MW) interconnection Department of Water and Environmental between a converter station in the Caprivi Affairs. Their distribution network strip in Namibia, close to the border of includes over 3,056 kilometers of large Zambia, and another converter station, diameter pipeline, feeding 58 strategically about 300 kilometers north of Windhoek. located service reservoirs. Its customers Known as the Caprivi Link Interconnector, include metropolitan municipalities, local the project spans over a distance of 950 municipalities, mines and industries and kilometers, with AC voltages of 320 kilovolt it supplies, on average, 3,653 million (kV) and 400 kV on the two ends of a liters of water to these customers daily. In bipolar 350 kV DC overhead line. This is order to ensure continuity of supply, Rand the first HVDC Light® project to be built Water invests huge resources to expand, with overhead lines. ABB was responsible upgrade and maintain its infrastructure. for system engineering including design, An important aspect of this infrastructure supply and installation of the two converter 26 contact 2 | 12
  • 27. Executive editor: Karen Wilds Editor-in-chief: Sanaj Natarajan Production team: Ali Kelani, Anita Ramkumar, Arnab Sarkar Claire Hill, Devaashish S. Savant, Erika Velazquez, Giridhar Sharma, Ivor Vidjen, Michael Wachter, Natasha Mathebula, Peter Stierli, Rakesh Shastri, Rubi Rakha, Sanaj Natarajan, Tamara Chetty Tuija Elomaa-Maenpaa, Wendy Joseph Contact is published in English for circulation among ABB customers and stakeholders with an interest in ABB offerings, products and technologies. Partial reprints or reproductions are permitted subject to full acknowledgement. Complete reprints require the publisher’s written consent. Publisher and copyright ©2012 ABB Asea Brown Boveri Ltd. Disclaimer The information contained herein reflects the Preview 3|12 views of the authors and is for informational Energy Efficiency – purposes only. Readers should not act upon the information contained herein without seeking professional advice. We make publications available with the understanding that the authors are not rendering technical or other professional doing more while lowering costs and advice or opinions on specific facts or matters and assume no liability whatsoever in connection emissions with their use. The companies of the ABB Group do not make any warranty or guarantee, or promise, expressed or implied, concerning the content or accuracy of the views expressed herein. ABB has been in the energy business for 120 years. Using energy more efficiently will not only contribute the lion’s share of emissions reductions needed, it is arguably the most sustainable and cheapest way to reduce emissions and address global energy security. Energy-efficient systems can pay for themselves in energy saving, sometimes within months, and further reduce operation and maintenance costs in the long term. Plug in to the next issue of Contact to understand how we help our customers squeeze the most value from each unit of energy they use. contact 2 | 12 27
  • 28. Connect renewable power to the grid? Electricity generated by water, sun and wind is most abundant in remote areas like mountains, deserts or far out at sea. ABB’s leading power and automation technologies help renewable power reach about 70 million people by integrating it into electrical grids, sometimes over vast distances. Our effort to harness Naturally. renewable energy is making power networks smarter, and helping to protect the environment and fight climate change. www.abb.com/betterworld