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COMPACT                              C1000                   C2000                    C4000                  C6000                    C8000
Minimum Output                          1,900                 4,000                   8,000                  14,400                   20,000
per 22 Hrs. litre/day

Input litres/day - 75% Recovery         2,533                 5,333                   10,667                 19,200                   26,666

Membrane (ESPA-1)                       4021                  4040                   2 x 4040               3 x 4040                  4 x 4040

Pump Power KW                            0.75                  0.75                    1.1                     1.1                 2.2 (3 phase)

RO-PRO MODEL                                    4-26                                  4-32                                    4-38
Minimum Output                                  1,200                                 1,500                                   1,800
litre/hour

Input litre/hour - 75% Recovery                 1,600                                 2,000                                   2,400

Membranes                                                                 Hydranautics ESPA1-4040

No Membranes                                     4                                      5                                         6

Pump Pressure (bar)                             12.7                                   13.0                                    13.5

Pump Power KW                                    2.2                                   2.2                                     3.0

RO-PRO MODEL                      8-50            8-75         8-100          8-150           8-200         8-250          8-300           8-400
Minimum Output                    2,500          3,750         5,000          7,500           10,000        12,500         15,000          20,000
litre/hour

Input litre/hour - 75% Recovery   3,333          5,000         6,667         10,000           13,333        16,900        20,000           27,000

Membranes                                                                 Hydranautics ESPA1-8040
                                                                                                                                                          RO Plant Size and




No Membranes                        2                3            4              6              8              9             12             15

                                   12.4           12.7          12.7           13.1            13.7          14.1           14.1            14.5
                                                                                                                                                        Technical Specification




Pump Pressure (bar)

Pump Power KW                      5.5             5.5           5.5            11              11            15             15             18.5
All flow rates quoted are on softened towns mains water @ ambient temperature and running at 75% recovery - Actual flow rates will depend on a number
                           of factors including feedwater temperature, quality, feed pressure, pre-treatment and age of RO plant

             C1000 to C6000 systems are built with 230V 50Hz single-phase pumps as standard - 400 v 50Hz three phase pumps are optional.
                                            All other systems are built with 400V 50Hz three phase pumps.
Softener and carbon Filter sizing - Softeners are all based on Duplex valves and capacities quoted are per vessel.
Please call if you require further clarification or assistance on the RO plant pre-treatment sizing.
Duplex Water Softeners
Softener Size (litres of resin)                                 10            14        20            25       30           40             50        60      75      80       100           120            140        190     250     350       500
Flow Rate Information
Capacity at 300ppm Total Hardness (m3)                         1.67        2.34        3.34           4.18     5.01         6.68          8.35     10.02    12.53   13.36     16.70         20.04          23.38     31.73    41.75   58.45    83.50
Service Flow m3/hour                                           0.40        0.56        0.80           1.00     1.20         1.60          2.00      2.40    3.00    3.20      4.00          4.80           5.60       7.60    10.00   14.00    20.00
Valve Specifications
Fleck 9000 - 3/4”                                            Maximum Flow Rated at 4.00m3 per hour
Connections: 1” BSP inlet & outlet. 1/2” hose barb drain

Fleck 9000 - 1”                                              Maximum Flow Rated at 4.70m3 per hour
Connections: 1” BSP inlet & outlet. 1/2” hose barb drain

Fleck 9500                                                   Maximum Flow Rated at 9.60m3 per hour
Connections: 1.5” BSP inlet & outlet. 1/2” hose barb drain

Fleck 2900                                                   Maximum Flow Rated at 23.00m3 per hour
Connections: 2” BSP inlet & outlet. 1” BSP drain


PLEASE NOTE: When sizing softeners, please ensure that the valve being used is able to handle the flow rate required by the system.


Activated carbon Filters
Stock Code                                                            FA1054         FA1248           FA1354     FA1465            FA1665        FA1865    FA2160   FA2469       FA3072             FA3672         FA4278    FA4882
Flow Rate Information
          m3/hour                                                         1            1.25             1.75          2.5           3.5           4.75      5.5           6           11              18             20        23
                                                                                                                                                                                                                                      Systems




BW Rate
          m3/hour                                                        0.5            0.9                1          1.2           1.5           2.2       2.6        3.4            5.3            7.7            10.5      13.7
Valve
                                                                       F2510          F2510            F2510        F2510          F2510         F2750     F2750     F2750       F2850              F3150          F3150     F3510
Connections
          Inlet/Outlet                                                 1” BSP        1” BSP           1” BSP      1” BSP           1” BSP        1” BSP    1” BSP    1” BSP     1.5” BSP            2” BSP         2” BSP    2” BSP

Flow rates advised are for de-chlorination of the feed water only. If organic reduction is required please call for sizing assistance.
                                                                                                                                                                                                                                      RO Pre-Treatment




The Right Product
    ...At the Right Price
         ...At the Right Time
Reverse
Osmosis
The Technology
& Plant
Specification
The Basics
             Front                            Side                                                   1.    Controller
                                                                                                     2.    Transformer/relay
                                                                                                     3.    Inlet 3/4” BSPM
                                                                                                     4.    Drain Outlet 3/4” BSPM
                                                                                                     5.    GAC Filter
                                                                                                     6.    Pressure control
                                                                                                     7.    Low pressure gauge
                                                                                                     8.    Pump pressure gauge
                                                                                                     9.    Back pressure gauge
                                                                                                     10.   Inlet solenoid
                                                                                                     11.   Recirculation flow control
                                                                                                     12.   Flush flow control
                                                                                                     13.   Flush solenoid
                                                                                                     14.   Conductivity probe
                                                                                                     15.   Permeate flow meter
                                                                                                     16.   Concentrate flow meter
                                                                                                     17.   Permeate outlet 1/2”
                                                                                                     18.   Membrane
                                                                     Compact 6000                    19.   Low pressure switch
                                                                                                     20.   Membrane connections
                                                                                                     21.   Pump motor
                                                                                                     22.   Pump
                                                                                                     23.   High pressure switch
                                                                                                     24.   Recirculation flow meter


    everse Osmosis is a process that is used to remove                    membrane is the same as the head pressure of the diluted
R   a wide range of salts to give water of a high purity
- Osmosis is a natural process involving fluid flow
                                                                          solution.
                                                                          This process can be reversed - hence 'Reverse Osmosis' - by
across a semi-permeable membrane barrier. It is the                       applying a higher pressure to the salt solution. Pure water will
process by which nutrients feed the cells in our bodies                   then pass the other way through the membrane in a process
and how water gets to the leaves at the top of trees.                     that is easy to visualise as 'filtration' where the filter will only
If you separate a solution of salts from pure water using a               let through the small water molecules and retain almost all of
basic thin semi-permeable membrane like a sausage skin, the               the other molecules. This means that water containing a high
pure water passes through the membrane and tries to dilute                level of natural salts can be purified without the need for
the salt solution. If the salt solution is connected to a vertical        chemical regenerants such as the acid and caustic used in
pipe then the progressively diluted solution will fill the pipe           demin plants.
until the 'osmotic pressure' drawing the pure water though the            Reverse Osmosis is therefore considered a much safer route of
                                                                          producing pure water for many commercial and industrial
                                                                                     applications, and additionally the plant does not
                                                                                      need to be taken out of service for regeneration
                                                                                      as a Demin plant does.
                                                                                        Rejection rates of salts from water is generally in
                                                                                       the region of 95-99.5% dependent upon the
                                                                                      membrane type used and the raw water feed
                                                                                      quality. RO systems can be designed to utilise the
                                                                                      wide range of membranes available, which will
                                                                                       give different permeate water qualities. Standard
                                                                                       designed RO's are manufactured utilising the Low
                                                                                       Energy Membranes which will give a permeate
                                                                                       water quality of approx. 10 microsiemens from an
                                                                                          input water of between 500-700 microsiemens.

                                                                                            Left: RoPro 8-203K 10m3/hr output with CIP
                                                                                            Front Cover: Compact 6000 (Top)
                                                                                            RoPro 8-200 10m3/hr Basic Unit (Bottom)
RO System Management
   everse Osmosis systems, in their                                                                 ESPA1 8040
R  basic form, consist of a pressure
pump, housing and the membrane.
Water is forced into the housing
under pressure and the pure water (or
permeate) is collected and passed to
service.
Reject water (or concentrate) is collected
from another outlet and routed to drain,
with a portion of the concentrated water
recycled back to the inlet of the pump. This
means that the portion of water sent to
drain is kept to a minimum allowing a
recovery ratio of approx. 75% to be
achieved without significant fouling of the
membrane. The recirculation allows a            Nominal Element Performance - ESPA
higher flow of water through the pump
reducing the load on its bearings and
                                                 Element Type                Minimum Salt Permeate (m3/d)
keeping the pump running cooler. The                                         Rejection, % Flow, GPD
recirculation on all units is adjustable.
                                                 ESPA1                       99.0                    12,000           45.4
The controller used on the RO system
                                                 ESPA2                       99.6 (avg.)             9,000            34.1
constantly monitors the quality of the
permeate water and is also linked with           ESPA3                       98.0                    14,000           53.0
safety controls on the system, to ensure the     ESPA4                       99.2                    12,000           45.4
unit cuts out on low & high pressure, high
& low conductivity and full permeate tank
                                                 ESPA1-4040                  99.0                    4,000            15.1
signal. It will also run various pre & post      ESPA2-4040                  99.4                    3,000            11.4
flush cycles to maximise the life time of the    ESPA3-4040                  98.0                    4,500            17.0
membrane. The constant monitoring is
automatic and the programming is all pre-        ESPA4-4040                  99.2 (avg.)             2,500            9.46
set to ensure protection of the system at all
                                                Test parameters -250C, 150psi applied pressure, 6.5 - 7.0pH range, 15% recovery
times and to maximise the quality of the
pure water.
RO plants must be supplied with softened,
de-chlorinated or de-chlorinated anti
scalent dosed water. A duplex softener is                                                                     Reverse Osmosis
                                                                                                              Duplex Control
recommended for continuous operation.
                                                                                                              Panel
Utilising softened water for the feed to the
RO will reduce the scaling potential on the
membrane and therefore lengthen its
working life. De-chlorination of the feed
will reduce oxidation damage to the
surface of the membrane. High output
reverse osmosis plant offers considerable
advantages over traditional deionisation
systems, with no acid/caustic consumables
nor problems with COSHH compliance. If
softened service water is needed elsewhere
on the same installation site, concentrate
water can be returned to a softened water
holding tank, eliminating water wastage.
Specifying and Sizing
   RO Dimensions                                         Width                       Depth              Height
                                                          mm                          mm                 mm
   RO Compact 1000-8000                                    600                         625               1450
   RO Pro4 Range                                           1120                        725               1525
   RO Pro 8-75 & 8-150                                     4100                       1100               1750
   RO Pro 8-50 & 8-100                                    3000                        1100               1750
   RO 8-250                                               3900                        1100               1750
   RO Pro 8-200 & 8-300                                   4900                        1100               1750
   RO Pro 8-400                                           5900                        1100               1750
   The 8-75 to 8-200 systems can be built on a smaller foot print at an additional cost.


   he size of the RO and choice of membrane will be
T  determined by the permeate quantity required, feed
water salinity and permeate quality expected. Low
energy membranes allow the units to run at pressures
around 150-200psi, and as such the pressure booster
pumps required to generate the pure water are smaller,
and the power consumption is reduced significantly.
These membranes will produce water quality of approx. 10
microsiemens from an input water of between 500-700
microsiemens. If higher permeate quality is required a different
range of membranes with higher pressure pumps can be used.
RO units are normally built and used as single units producing
the quantity required during the working day. If circumstances
demand, the RO units can be duplexed with a central control
panel being used to allow manual or automatic switching of
the RO plant in service, and will also allow the units to run in
parallel when the demand for water is higher, thus doubling
the permeate production.
Also for very high purity waters the RO can be manufactured
in "double pass mode" - This means the permeate water from
the first unit is fed as raw water into the second pass of the
RO - This already high quality water will then be improved and
a very pure water is produced, typically less than 1
microsiemen.
When sizing the pre-treatment system the quantity of water
available on the raw water feed side needs to be checked
carefully as the RO system needs a higher feed flow than it’s
permeate output, as the recovery of the units is approx. 75%
for the pure water. The 25% concentrate that is rejected by the
RO can be used for any application where soft water is
required such as wash water, grey water for toilet flushing or in
some cases cooling tower make-up. The use of this water
minimises any waste from the feed supply.                                                  RoPro 4-38

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reverse osmosis

  • 1. COMPACT C1000 C2000 C4000 C6000 C8000 Minimum Output 1,900 4,000 8,000 14,400 20,000 per 22 Hrs. litre/day Input litres/day - 75% Recovery 2,533 5,333 10,667 19,200 26,666 Membrane (ESPA-1) 4021 4040 2 x 4040 3 x 4040 4 x 4040 Pump Power KW 0.75 0.75 1.1 1.1 2.2 (3 phase) RO-PRO MODEL 4-26 4-32 4-38 Minimum Output 1,200 1,500 1,800 litre/hour Input litre/hour - 75% Recovery 1,600 2,000 2,400 Membranes Hydranautics ESPA1-4040 No Membranes 4 5 6 Pump Pressure (bar) 12.7 13.0 13.5 Pump Power KW 2.2 2.2 3.0 RO-PRO MODEL 8-50 8-75 8-100 8-150 8-200 8-250 8-300 8-400 Minimum Output 2,500 3,750 5,000 7,500 10,000 12,500 15,000 20,000 litre/hour Input litre/hour - 75% Recovery 3,333 5,000 6,667 10,000 13,333 16,900 20,000 27,000 Membranes Hydranautics ESPA1-8040 RO Plant Size and No Membranes 2 3 4 6 8 9 12 15 12.4 12.7 12.7 13.1 13.7 14.1 14.1 14.5 Technical Specification Pump Pressure (bar) Pump Power KW 5.5 5.5 5.5 11 11 15 15 18.5 All flow rates quoted are on softened towns mains water @ ambient temperature and running at 75% recovery - Actual flow rates will depend on a number of factors including feedwater temperature, quality, feed pressure, pre-treatment and age of RO plant C1000 to C6000 systems are built with 230V 50Hz single-phase pumps as standard - 400 v 50Hz three phase pumps are optional. All other systems are built with 400V 50Hz three phase pumps.
  • 2. Softener and carbon Filter sizing - Softeners are all based on Duplex valves and capacities quoted are per vessel. Please call if you require further clarification or assistance on the RO plant pre-treatment sizing. Duplex Water Softeners Softener Size (litres of resin) 10 14 20 25 30 40 50 60 75 80 100 120 140 190 250 350 500 Flow Rate Information Capacity at 300ppm Total Hardness (m3) 1.67 2.34 3.34 4.18 5.01 6.68 8.35 10.02 12.53 13.36 16.70 20.04 23.38 31.73 41.75 58.45 83.50 Service Flow m3/hour 0.40 0.56 0.80 1.00 1.20 1.60 2.00 2.40 3.00 3.20 4.00 4.80 5.60 7.60 10.00 14.00 20.00 Valve Specifications Fleck 9000 - 3/4” Maximum Flow Rated at 4.00m3 per hour Connections: 1” BSP inlet & outlet. 1/2” hose barb drain Fleck 9000 - 1” Maximum Flow Rated at 4.70m3 per hour Connections: 1” BSP inlet & outlet. 1/2” hose barb drain Fleck 9500 Maximum Flow Rated at 9.60m3 per hour Connections: 1.5” BSP inlet & outlet. 1/2” hose barb drain Fleck 2900 Maximum Flow Rated at 23.00m3 per hour Connections: 2” BSP inlet & outlet. 1” BSP drain PLEASE NOTE: When sizing softeners, please ensure that the valve being used is able to handle the flow rate required by the system. Activated carbon Filters Stock Code FA1054 FA1248 FA1354 FA1465 FA1665 FA1865 FA2160 FA2469 FA3072 FA3672 FA4278 FA4882 Flow Rate Information m3/hour 1 1.25 1.75 2.5 3.5 4.75 5.5 6 11 18 20 23 Systems BW Rate m3/hour 0.5 0.9 1 1.2 1.5 2.2 2.6 3.4 5.3 7.7 10.5 13.7 Valve F2510 F2510 F2510 F2510 F2510 F2750 F2750 F2750 F2850 F3150 F3150 F3510 Connections Inlet/Outlet 1” BSP 1” BSP 1” BSP 1” BSP 1” BSP 1” BSP 1” BSP 1” BSP 1.5” BSP 2” BSP 2” BSP 2” BSP Flow rates advised are for de-chlorination of the feed water only. If organic reduction is required please call for sizing assistance. RO Pre-Treatment The Right Product ...At the Right Price ...At the Right Time
  • 4. The Basics Front Side 1. Controller 2. Transformer/relay 3. Inlet 3/4” BSPM 4. Drain Outlet 3/4” BSPM 5. GAC Filter 6. Pressure control 7. Low pressure gauge 8. Pump pressure gauge 9. Back pressure gauge 10. Inlet solenoid 11. Recirculation flow control 12. Flush flow control 13. Flush solenoid 14. Conductivity probe 15. Permeate flow meter 16. Concentrate flow meter 17. Permeate outlet 1/2” 18. Membrane Compact 6000 19. Low pressure switch 20. Membrane connections 21. Pump motor 22. Pump 23. High pressure switch 24. Recirculation flow meter everse Osmosis is a process that is used to remove membrane is the same as the head pressure of the diluted R a wide range of salts to give water of a high purity - Osmosis is a natural process involving fluid flow solution. This process can be reversed - hence 'Reverse Osmosis' - by across a semi-permeable membrane barrier. It is the applying a higher pressure to the salt solution. Pure water will process by which nutrients feed the cells in our bodies then pass the other way through the membrane in a process and how water gets to the leaves at the top of trees. that is easy to visualise as 'filtration' where the filter will only If you separate a solution of salts from pure water using a let through the small water molecules and retain almost all of basic thin semi-permeable membrane like a sausage skin, the the other molecules. This means that water containing a high pure water passes through the membrane and tries to dilute level of natural salts can be purified without the need for the salt solution. If the salt solution is connected to a vertical chemical regenerants such as the acid and caustic used in pipe then the progressively diluted solution will fill the pipe demin plants. until the 'osmotic pressure' drawing the pure water though the Reverse Osmosis is therefore considered a much safer route of producing pure water for many commercial and industrial applications, and additionally the plant does not need to be taken out of service for regeneration as a Demin plant does. Rejection rates of salts from water is generally in the region of 95-99.5% dependent upon the membrane type used and the raw water feed quality. RO systems can be designed to utilise the wide range of membranes available, which will give different permeate water qualities. Standard designed RO's are manufactured utilising the Low Energy Membranes which will give a permeate water quality of approx. 10 microsiemens from an input water of between 500-700 microsiemens. Left: RoPro 8-203K 10m3/hr output with CIP Front Cover: Compact 6000 (Top) RoPro 8-200 10m3/hr Basic Unit (Bottom)
  • 5. RO System Management everse Osmosis systems, in their ESPA1 8040 R basic form, consist of a pressure pump, housing and the membrane. Water is forced into the housing under pressure and the pure water (or permeate) is collected and passed to service. Reject water (or concentrate) is collected from another outlet and routed to drain, with a portion of the concentrated water recycled back to the inlet of the pump. This means that the portion of water sent to drain is kept to a minimum allowing a recovery ratio of approx. 75% to be achieved without significant fouling of the membrane. The recirculation allows a Nominal Element Performance - ESPA higher flow of water through the pump reducing the load on its bearings and Element Type Minimum Salt Permeate (m3/d) keeping the pump running cooler. The Rejection, % Flow, GPD recirculation on all units is adjustable. ESPA1 99.0 12,000 45.4 The controller used on the RO system ESPA2 99.6 (avg.) 9,000 34.1 constantly monitors the quality of the permeate water and is also linked with ESPA3 98.0 14,000 53.0 safety controls on the system, to ensure the ESPA4 99.2 12,000 45.4 unit cuts out on low & high pressure, high & low conductivity and full permeate tank ESPA1-4040 99.0 4,000 15.1 signal. It will also run various pre & post ESPA2-4040 99.4 3,000 11.4 flush cycles to maximise the life time of the ESPA3-4040 98.0 4,500 17.0 membrane. The constant monitoring is automatic and the programming is all pre- ESPA4-4040 99.2 (avg.) 2,500 9.46 set to ensure protection of the system at all Test parameters -250C, 150psi applied pressure, 6.5 - 7.0pH range, 15% recovery times and to maximise the quality of the pure water. RO plants must be supplied with softened, de-chlorinated or de-chlorinated anti scalent dosed water. A duplex softener is Reverse Osmosis Duplex Control recommended for continuous operation. Panel Utilising softened water for the feed to the RO will reduce the scaling potential on the membrane and therefore lengthen its working life. De-chlorination of the feed will reduce oxidation damage to the surface of the membrane. High output reverse osmosis plant offers considerable advantages over traditional deionisation systems, with no acid/caustic consumables nor problems with COSHH compliance. If softened service water is needed elsewhere on the same installation site, concentrate water can be returned to a softened water holding tank, eliminating water wastage.
  • 6. Specifying and Sizing RO Dimensions Width Depth Height mm mm mm RO Compact 1000-8000 600 625 1450 RO Pro4 Range 1120 725 1525 RO Pro 8-75 & 8-150 4100 1100 1750 RO Pro 8-50 & 8-100 3000 1100 1750 RO 8-250 3900 1100 1750 RO Pro 8-200 & 8-300 4900 1100 1750 RO Pro 8-400 5900 1100 1750 The 8-75 to 8-200 systems can be built on a smaller foot print at an additional cost. he size of the RO and choice of membrane will be T determined by the permeate quantity required, feed water salinity and permeate quality expected. Low energy membranes allow the units to run at pressures around 150-200psi, and as such the pressure booster pumps required to generate the pure water are smaller, and the power consumption is reduced significantly. These membranes will produce water quality of approx. 10 microsiemens from an input water of between 500-700 microsiemens. If higher permeate quality is required a different range of membranes with higher pressure pumps can be used. RO units are normally built and used as single units producing the quantity required during the working day. If circumstances demand, the RO units can be duplexed with a central control panel being used to allow manual or automatic switching of the RO plant in service, and will also allow the units to run in parallel when the demand for water is higher, thus doubling the permeate production. Also for very high purity waters the RO can be manufactured in "double pass mode" - This means the permeate water from the first unit is fed as raw water into the second pass of the RO - This already high quality water will then be improved and a very pure water is produced, typically less than 1 microsiemen. When sizing the pre-treatment system the quantity of water available on the raw water feed side needs to be checked carefully as the RO system needs a higher feed flow than it’s permeate output, as the recovery of the units is approx. 75% for the pure water. The 25% concentrate that is rejected by the RO can be used for any application where soft water is required such as wash water, grey water for toilet flushing or in some cases cooling tower make-up. The use of this water minimises any waste from the feed supply. RoPro 4-38