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SUPPLY CHAIN
MANAGEMENT
  Presented by
  Akash Rana
     3rd year
    09A641
INTRODUCTION
A supply chain is a network of facilities and distribution option
that performs the functions of procurement of materials trans-
formation of these materials into intermediate and finished pro-
ducts and the distribution of these finished product to customer
Definition of scm
The supply chain is the network of organizations that are involved
through upstream and down Stream linkages, in different process
and activities that produce value in the form of products and ser-
vices in the hand of ultimate customer.
Objective of scm
 Quality
 Speed
 Dependability
 Flexibility
 Cost
Elements of scm
 Customer
 Planning
 Purchasing
 Inventory
 Production
 Transportation
Levels of scm
               • Supply Chain Design
 Strategic     • Resource Acquisition
               • Long Term Planning (1 Year ++)




               • Production/ Distribution Planning
Tactical       • Resource Allocation
               • Medium Term Planning (Qtrly,Monthly)




               • Shipment Scheduling
Operational    • Resource Scheduling
               • Short Term Planning (Weekly,Daily)
FACTORE OF SCM
 Inventory management
 Warehousing
 Transportation
INVANTORY
Inventory or stock as it is more commonly called
is defined as the stored accumulation of material

resources in a transformation system.Some time
the inventory is also used to describe any capital
Transforming resources,such as rooms in a
  hotel
Or cars in a vehicles- hire firm.
Why inventories are necessary
 To satisfy the customer demands without time
  lag.
 To cover time required for procurement of
  material.
 To cater to fluctuations in demand.
 Seasonal demand of products.
 Production constraints of suppliers.
 To retain supplier goodwill.
Type of Inventory
 Buffer inventory
 Cycle inventory
 De-coupling inventory
 Anticipation inventory
 Pipeline inventory
Inventory Control
Inventory control is the technique of maintaining the size
of the inventory at some desired level keeping in view the
 best economic interest of an organization.
Objectives of inventory
             control
 Protection against fluctuations in demand
 Better use of men, machines and material
 Protection against fluctuations in output
 Control of stock volume
 Control of stock distribution
Major activities of inventory
              control
 Planning the inventories.
 Procurement of inventories.
 Receiving and inspection of inventories.
 Storing and issuing the inventories.
 Recording the receipt and issues of
    inventories.
 
Major activities of inventory
      control (cont’d)
 Physical verification of inventories;
 Follow-up function;
 Material standardization and substitution.
WAREHOUSE
Storage or warehousing provides the place utility
as part of logistics for any business and along
  with
Transportation is a critical component of customer

services standard.
Need For Warehouse
 Seasonal Production

Agricultural commodities are harvested during
certain seasons their consumption or use takes
places through out the year. Therefore, these is
need for proper storage for there commodities
from where they can be supplied as and when
 required.
Seasonal demand
There are certain goods, which are demanded
seasonally like woolen garments in winters or
   umbrellas in the rainy season.The production
of those goods taken places through out the
year to meet the seasonal demand. therefore
 there is a need to store these goods in a ware
house to make them available at the time need.
Large-scale production
In case of manufactured goods, now a day
production takes places to meet the existing
as well as future demand of the product,
manufacturers to enjoy the benefits of large
scale, production, which is more economical
 So the finished products, which are produced
on a large scale, need to be stored properly
till they are cleared by sales.
Quick supply
Both industrial as well as agricultural goods
 are produced at some specific places but
 consumed through out the country.Therefore
it is essential to stock there goods near the
place of consumption, so that without making
any delay these goods are made available to
the consumers at the time of their need.
 time of their need.
Continuous Production
Continuous production of goods in factories
requires adequate supply of raw materials,so
there is a need to keep sufficient quantity of
stock of raw material in the warehouse to
ensure continuous production.
Prices Stabilization
To maintain a reasonable level of the price of
goods in the market there is a need to keep
sufficient stock in warehouse,scarcity in supply
 of goods may increase their price in the market
 again excess production and supply may also
 lead to fall in prices of the product. By main-
taining a balance of supply of goods, warehou-
sing leads to price stabilization.
Types of Warehouses
Warehouses have been classified as under:
 Private Warehouses
 Public Warehouses
 Government Warehouses
 Bonded Warehouses
 Co-operative Warehouses
Private Warehouse
The warehouses which are owned and managed by the
 manufacturers or traders to store, exclusively, their
own stock of goods are known as private warehouses.
 Generally these warehouse are constructed by the far-
mers near their fields, by wholesalers and retailers
Near their business centres and by manufacturers near
 their factories. The design and the facilities provided
there in are according to the nature of products to be
stored.
Public Warehouse
The warehouses which are run to store goods of the general
public are known as public warehouse. Any one can store his
goods in these warehouse on payment of rent. An individual,

a partnership firm or a company may own these warehouses.
To start such warehouse a license from the government is
 required. The government also regulates the function and ope
-rations of warehouse. Mostly these warehouse are used by
manufacturers, wholesalers, exporter, impoter government
agencies, etc
Government Warehouse
These warehouses are owned, managed and controlled

by central and state governments or public corporation
or local authorities both government and private enter
-prises may use these warehouse to store their goods.
 Central warehousing corporation of India, state ware-
housing corporation of food. Corporation of India are
example of agencies maintaining government
Warehouse.
Bonded warehouse
These warehouses are owned, managed and controlled
 by government as well as private agencies. Private bon-
 ded warehouses have to obtain license from the govern
-ment. Bonded warehouses are used to store imported
 goods for which import duty is yet to be paid. Incase of
 imported goods the importers are not allowed to take
 away the goods from the ports until such duty is paid.
These warehouses are generally owned by dock autho-
rities and found near the ports.
Co-operative Warehouse
These warehouses are owned, managed and controlled
by co-operative societies. They provided warehousing
facilities at the most economical rates to the members
of their society.
Warehousing is becoming significant to
    achieve the following objectives:
 To reduce inventory
 To reduced labor costs
 To increase storage capacity
 To increase customer service
 To increase inventory accuracy
TRANSPORTATION
Transportation is the process of strategically
managing the procurement, movement and
storage of materials (and related information
flows) through the organization and its
marketing channels
Factors affecting
  transportation performance
TRANSPORTATION




                 Transportation performance




         Cost             Speed               Consistency
Cost of transportation
The payment for movement between two geographical
locations and expenses related to administration and
maintaining in-transit inventory.
Speed of transportation
o The time required to complete a specific
  movement.
o Transport firms capable of providing faster
  services normally charge higher rate.
o The faster the transportation services, shorter
  is the time interval during which the inventory
  is in transit and unavailable.
Consistency of
              transportation
o   Refers to variations in time required to perform a
    specific movement over a number of shipments.
o   Consistency is a measure of dependability of
    transportation.
o   Inconsistency in transportation leads to
    inventory safety stocks required to protect
    against unpredictable service breakdowns.
Transportation Functionality


Product Movement     Product Storage




                          45
Product Movement
•   Primary function is the movement up and
    down the value chain.
•   As transportation uses temporal, financial
    and    environmental     resources,   the
    movement of materials should take place
    only when it enhances the product value.
Product Storage
•   Temporary storage through vehicles becomes
    expensive as in-transit storage is required to be
    moved again in a short duration of time.
•   Sometimes        temporary      storage  becomes
    advantageous as the cost of unloading and
    reloading the product in a warehouse may exceed
    the daily charge of storage in transportation
    vehicles.
•   Many times where the warehouse space is limited,
    utilizing transportation vehicles becomes a viable
    option.
Principles of Transportation


Economies of Scale   Economies of Distance




                              48
Economies of Scale
 Transportation cost per unit of weight
 decreases when the size of the shipment
 increases i.e. shipments that utilize the
 entire vehicle’s capacity like truck load
 (TL) cost less per kg than less than truck
 load (LTL) shipments
Economies of Distance
 Transportation cost per unit of distance
 increases at a decreasing rate as distance
 increases. Also called “Tapering Principle”
Features of Different Modes
              of Transportation
Mode of transportation


                                   Modes of Transportation




                  Rail   Highway            Water            Pipeline   Air




                                                                  51
Rail
 Capability to transport large shipments
  economically with more frequency.
 Bulk industries and heavy manufacturing
  use railways more frequently.
Highway
 Growth of motor carrier industry has
  resulted into door-to-door operating
  flexibility and speed of inter-city
  movement.
 Compared to railways, motor carriers have
  relatively small fixed investments in
  terminal facilities and operate on publicly
  maintained highways.
 High labor cost.
Water
•   Capacity to move extremely large shipments.
•   Typically bulk commodities such as mining ,
    chemicals, cement, and certain selected
    agricultural products are transported by ocean
    going vessel.
•   Unless the point of origin and point of
    destination are adjacent to a waterway, it needs
    to be supplemented by rail or trucks.
Pipelines
 Used for transporting natural gas,manufactured
  chemicals, pulverized dry bulk materials such
  as cement and flour via hydraulic suspensions,
  sewage and water within the cities and
  municipalities.
 As pipelines are not labor intensive, variable
  operating cost is extremely low once the
  pipeline is constructed.
 No empty container or vehicle that must be returned
Air
 Though the freight cost is very high, the
   same may be trade-off with reduced
   warehousing or inventory.
Airfreight is justified in following situations:
(a)High value products
(b)Perishables
(c)Limited marketing period.
(d)Emergency.
ENTERPRICE RESOURCE
        PLANNING
Enterprise resource planning (ERP) System integrate
internal and external management information across
an entire organization, embracing finance/account,
manufacturing         sales     and    services,  customer
   relationship
management ,etc. ERP systems automate this activity
with an integrated software application. Their purpose
is to facilitate the flow of information between all busi-
ness function inside the boundaries of the organization
and manage the connections to outside stakeholder.
Advantage of ERP
 Sales forecasting, this allows inventory
  optimization ERP
 Chronological history of every transaction
  through relevant data compilation in every
  area of operation
 Oder tracking, from acceptance through
  fulfillment
Case Study

Supply Chain of Namdhari
         Fresh
  Food and Vegetable
Namdhari Fresh
 Started in 2000, Bidali near Bangalore
 Unit of namdhari seeds
 Diversified into production, retail, and
  export
 Turnover RS.60 crore in 2009-10
 14 retails stores in Bangalore
Production
 More than 1800 production house in
  different agro- climatic zones
 Network with more than 2000 farmers
  under contract farming
 Test, weight and transport in refrigerator
  vehicles to pack house
 Demand from export segment 3-4 month
  in advance
Packing
 Check quality, weight and store in per cool
  chambers
 Sorting, grading, and packing in pack
  house on table
 Proper dress code of worker
Supply of two segments
Retail
Export
Retail
   Weekly order from retails shops indicating daily
    requirements
   Packed produce is placed in crates and stored in
    cold chambers
   Store wise creates (names printed) for easy
    identification, packing and transportation
   Transported to stored before 6 am by refrigerated
    vehicles
   Unsold stock information is conveyed to adjust to
    nest day of supply
   Incase of any change, convey by mail or phone
Export
 Order received in advance specifying
  parameters
 Grading and packing according to
  specification
 Transport by ship and air
Supply chain of fruits and
    vegetables under own
          production
 4-6 types of vegetable cut and packed into
  different packet
 Similar salads and spouts
 Supply along with fruits and vegetable
Other Product
   Groceries, beverages, dairy products, bakery item,
    organic product, juices, and sugar free product.
   Sell goods quality products of few companies
   Order twice a week from store to central processing
    unit and forwarded to dealers
   Dealers supply the order quantity directly to stores
    twice in a week
   Some groceries and also sold under own brand name
   Grocery procured from market cleaned, graded,
    weighted and packed
IMPORT
Import some exotic fruits directly from
Australia, Canada, USA and other
country.
Conclusion
Supply chain management - delivering the right
product to the right place, at the right time and
at the right price - is one of the most powerful
engines of business transformation.
THANK YOU

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SUPPLY CHAIN MANAGEMENT STRATEGIES

  • 1. SUPPLY CHAIN MANAGEMENT Presented by Akash Rana 3rd year 09A641
  • 2. INTRODUCTION A supply chain is a network of facilities and distribution option that performs the functions of procurement of materials trans- formation of these materials into intermediate and finished pro- ducts and the distribution of these finished product to customer
  • 3. Definition of scm The supply chain is the network of organizations that are involved through upstream and down Stream linkages, in different process and activities that produce value in the form of products and ser- vices in the hand of ultimate customer.
  • 4. Objective of scm  Quality  Speed  Dependability  Flexibility  Cost
  • 5. Elements of scm  Customer  Planning  Purchasing  Inventory  Production  Transportation
  • 6. Levels of scm • Supply Chain Design Strategic • Resource Acquisition • Long Term Planning (1 Year ++) • Production/ Distribution Planning Tactical • Resource Allocation • Medium Term Planning (Qtrly,Monthly) • Shipment Scheduling Operational • Resource Scheduling • Short Term Planning (Weekly,Daily)
  • 7. FACTORE OF SCM  Inventory management  Warehousing  Transportation
  • 8. INVANTORY Inventory or stock as it is more commonly called is defined as the stored accumulation of material resources in a transformation system.Some time the inventory is also used to describe any capital Transforming resources,such as rooms in a hotel Or cars in a vehicles- hire firm.
  • 9. Why inventories are necessary  To satisfy the customer demands without time lag.  To cover time required for procurement of material.  To cater to fluctuations in demand.  Seasonal demand of products.  Production constraints of suppliers.  To retain supplier goodwill.
  • 10. Type of Inventory  Buffer inventory  Cycle inventory  De-coupling inventory  Anticipation inventory  Pipeline inventory
  • 11. Inventory Control Inventory control is the technique of maintaining the size of the inventory at some desired level keeping in view the best economic interest of an organization.
  • 12. Objectives of inventory control  Protection against fluctuations in demand  Better use of men, machines and material  Protection against fluctuations in output  Control of stock volume  Control of stock distribution
  • 13. Major activities of inventory control  Planning the inventories.  Procurement of inventories.  Receiving and inspection of inventories.  Storing and issuing the inventories.  Recording the receipt and issues of inventories.  
  • 14. Major activities of inventory control (cont’d)  Physical verification of inventories;  Follow-up function;  Material standardization and substitution.
  • 15. WAREHOUSE Storage or warehousing provides the place utility as part of logistics for any business and along with Transportation is a critical component of customer services standard.
  • 16.
  • 17. Need For Warehouse  Seasonal Production Agricultural commodities are harvested during certain seasons their consumption or use takes places through out the year. Therefore, these is need for proper storage for there commodities from where they can be supplied as and when required.
  • 18. Seasonal demand There are certain goods, which are demanded seasonally like woolen garments in winters or umbrellas in the rainy season.The production of those goods taken places through out the year to meet the seasonal demand. therefore there is a need to store these goods in a ware house to make them available at the time need.
  • 19. Large-scale production In case of manufactured goods, now a day production takes places to meet the existing as well as future demand of the product, manufacturers to enjoy the benefits of large scale, production, which is more economical So the finished products, which are produced on a large scale, need to be stored properly till they are cleared by sales.
  • 20. Quick supply Both industrial as well as agricultural goods are produced at some specific places but consumed through out the country.Therefore it is essential to stock there goods near the place of consumption, so that without making any delay these goods are made available to the consumers at the time of their need. time of their need.
  • 21. Continuous Production Continuous production of goods in factories requires adequate supply of raw materials,so there is a need to keep sufficient quantity of stock of raw material in the warehouse to ensure continuous production.
  • 22. Prices Stabilization To maintain a reasonable level of the price of goods in the market there is a need to keep sufficient stock in warehouse,scarcity in supply of goods may increase their price in the market again excess production and supply may also lead to fall in prices of the product. By main- taining a balance of supply of goods, warehou- sing leads to price stabilization.
  • 23. Types of Warehouses Warehouses have been classified as under:  Private Warehouses  Public Warehouses  Government Warehouses  Bonded Warehouses  Co-operative Warehouses
  • 24. Private Warehouse The warehouses which are owned and managed by the manufacturers or traders to store, exclusively, their own stock of goods are known as private warehouses. Generally these warehouse are constructed by the far- mers near their fields, by wholesalers and retailers Near their business centres and by manufacturers near their factories. The design and the facilities provided there in are according to the nature of products to be stored.
  • 25.
  • 26. Public Warehouse The warehouses which are run to store goods of the general public are known as public warehouse. Any one can store his goods in these warehouse on payment of rent. An individual, a partnership firm or a company may own these warehouses. To start such warehouse a license from the government is required. The government also regulates the function and ope -rations of warehouse. Mostly these warehouse are used by manufacturers, wholesalers, exporter, impoter government agencies, etc
  • 27.
  • 28. Government Warehouse These warehouses are owned, managed and controlled by central and state governments or public corporation or local authorities both government and private enter -prises may use these warehouse to store their goods. Central warehousing corporation of India, state ware- housing corporation of food. Corporation of India are example of agencies maintaining government Warehouse.
  • 29.
  • 30. Bonded warehouse These warehouses are owned, managed and controlled by government as well as private agencies. Private bon- ded warehouses have to obtain license from the govern -ment. Bonded warehouses are used to store imported goods for which import duty is yet to be paid. Incase of imported goods the importers are not allowed to take away the goods from the ports until such duty is paid. These warehouses are generally owned by dock autho- rities and found near the ports.
  • 31.
  • 32. Co-operative Warehouse These warehouses are owned, managed and controlled by co-operative societies. They provided warehousing facilities at the most economical rates to the members of their society.
  • 33.
  • 34. Warehousing is becoming significant to achieve the following objectives:  To reduce inventory  To reduced labor costs  To increase storage capacity  To increase customer service  To increase inventory accuracy
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40. TRANSPORTATION Transportation is the process of strategically managing the procurement, movement and storage of materials (and related information flows) through the organization and its marketing channels
  • 41. Factors affecting transportation performance TRANSPORTATION Transportation performance Cost Speed Consistency
  • 42. Cost of transportation The payment for movement between two geographical locations and expenses related to administration and maintaining in-transit inventory.
  • 43. Speed of transportation o The time required to complete a specific movement. o Transport firms capable of providing faster services normally charge higher rate. o The faster the transportation services, shorter is the time interval during which the inventory is in transit and unavailable.
  • 44. Consistency of transportation o Refers to variations in time required to perform a specific movement over a number of shipments. o Consistency is a measure of dependability of transportation. o Inconsistency in transportation leads to inventory safety stocks required to protect against unpredictable service breakdowns.
  • 46. Product Movement • Primary function is the movement up and down the value chain. • As transportation uses temporal, financial and environmental resources, the movement of materials should take place only when it enhances the product value.
  • 47. Product Storage • Temporary storage through vehicles becomes expensive as in-transit storage is required to be moved again in a short duration of time. • Sometimes temporary storage becomes advantageous as the cost of unloading and reloading the product in a warehouse may exceed the daily charge of storage in transportation vehicles. • Many times where the warehouse space is limited, utilizing transportation vehicles becomes a viable option.
  • 48. Principles of Transportation Economies of Scale Economies of Distance 48
  • 49. Economies of Scale  Transportation cost per unit of weight decreases when the size of the shipment increases i.e. shipments that utilize the entire vehicle’s capacity like truck load (TL) cost less per kg than less than truck load (LTL) shipments
  • 50. Economies of Distance  Transportation cost per unit of distance increases at a decreasing rate as distance increases. Also called “Tapering Principle”
  • 51. Features of Different Modes of Transportation Mode of transportation Modes of Transportation Rail Highway Water Pipeline Air 51
  • 52. Rail  Capability to transport large shipments economically with more frequency.  Bulk industries and heavy manufacturing use railways more frequently.
  • 53. Highway  Growth of motor carrier industry has resulted into door-to-door operating flexibility and speed of inter-city movement.  Compared to railways, motor carriers have relatively small fixed investments in terminal facilities and operate on publicly maintained highways.  High labor cost.
  • 54. Water • Capacity to move extremely large shipments. • Typically bulk commodities such as mining , chemicals, cement, and certain selected agricultural products are transported by ocean going vessel. • Unless the point of origin and point of destination are adjacent to a waterway, it needs to be supplemented by rail or trucks.
  • 55. Pipelines  Used for transporting natural gas,manufactured chemicals, pulverized dry bulk materials such as cement and flour via hydraulic suspensions, sewage and water within the cities and municipalities.  As pipelines are not labor intensive, variable operating cost is extremely low once the pipeline is constructed.  No empty container or vehicle that must be returned
  • 56. Air  Though the freight cost is very high, the same may be trade-off with reduced warehousing or inventory. Airfreight is justified in following situations: (a)High value products (b)Perishables (c)Limited marketing period. (d)Emergency.
  • 57. ENTERPRICE RESOURCE PLANNING Enterprise resource planning (ERP) System integrate internal and external management information across an entire organization, embracing finance/account, manufacturing sales and services, customer relationship management ,etc. ERP systems automate this activity with an integrated software application. Their purpose is to facilitate the flow of information between all busi- ness function inside the boundaries of the organization and manage the connections to outside stakeholder.
  • 58. Advantage of ERP  Sales forecasting, this allows inventory optimization ERP  Chronological history of every transaction through relevant data compilation in every area of operation  Oder tracking, from acceptance through fulfillment
  • 59. Case Study Supply Chain of Namdhari Fresh Food and Vegetable
  • 60. Namdhari Fresh  Started in 2000, Bidali near Bangalore  Unit of namdhari seeds  Diversified into production, retail, and export  Turnover RS.60 crore in 2009-10  14 retails stores in Bangalore
  • 61. Production  More than 1800 production house in different agro- climatic zones  Network with more than 2000 farmers under contract farming  Test, weight and transport in refrigerator vehicles to pack house  Demand from export segment 3-4 month in advance
  • 62. Packing  Check quality, weight and store in per cool chambers  Sorting, grading, and packing in pack house on table  Proper dress code of worker
  • 63. Supply of two segments Retail Export
  • 64. Retail  Weekly order from retails shops indicating daily requirements  Packed produce is placed in crates and stored in cold chambers  Store wise creates (names printed) for easy identification, packing and transportation  Transported to stored before 6 am by refrigerated vehicles  Unsold stock information is conveyed to adjust to nest day of supply  Incase of any change, convey by mail or phone
  • 65. Export  Order received in advance specifying parameters  Grading and packing according to specification  Transport by ship and air
  • 66. Supply chain of fruits and vegetables under own production  4-6 types of vegetable cut and packed into different packet  Similar salads and spouts  Supply along with fruits and vegetable
  • 67. Other Product  Groceries, beverages, dairy products, bakery item, organic product, juices, and sugar free product.  Sell goods quality products of few companies  Order twice a week from store to central processing unit and forwarded to dealers  Dealers supply the order quantity directly to stores twice in a week  Some groceries and also sold under own brand name  Grocery procured from market cleaned, graded, weighted and packed
  • 68. IMPORT Import some exotic fruits directly from Australia, Canada, USA and other country.
  • 69. Conclusion Supply chain management - delivering the right product to the right place, at the right time and at the right price - is one of the most powerful engines of business transformation.