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Chemistry and Materials Research                                                              www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol 2, No.1, 2012

           Electrochemical Corrosion Inhibition of Al -Alloy In
                            Phosphoric Acid
                               Magda Ameer* Azza Ghoneim             Amany Fekry
         Chemistry Department, Faculty of Science, Cairo University, PO box 12613, Giza, Egypt
                         * E-mail of the corresponding author: mameer_eg@yahoo.com


Abstract
Electrochemical corrosion inhibition of aluminum die casting alloy (A383) in H3PO4 has been studied using
different electrochemical techniques. The results of electrochemical impedance spectroscopy (EIS) and
potentiodynamic polarization measurements confirm the inhibition effects of K2CrO4 which describe the
increase in the effectiveness of a corrosion inhibitor in the presence of 0.1M K2CrO4 in 0.5 M H3PO4. The
results indicated that both concentration and the immersion time affect the inhibition efficiency (IE%).
Langmuir adsorption isotherm was found to fit well with the experimental data. The obtained results were
confirmed by surface examination using scanning electron microscope.


Keywords: A383, Polarization, EIS, SEM, Acid inhibition.


1. Introduction
Aluminum–silicon (Al–Si) alloys constitute a class of material that is being used to replace cast iron parts
in automobile engines. Benefits of the replacement to the car industries include resistance to corrosion, well
thermal conductivity, and moderate costs. Aluminum is used specifically to reduce weight compared to
steel, and is alloyed with silicon to increase the strength of the material. It is well known that silicon
solidifies in a separate hard phase, which becomes the load-bearing surface (Pereira et al 2007). Aluminum
(Al) die casting alloys have a specific gravity of approximately 2.7 g/cc, placing them among the
lightweight structural metals. The majority of die castings produced worldwide are made from aluminium
alloys. Alloy A383 offers improved resistance to hot cracking (strength at elevated temperatures).
Aluminium die casting alloys are lightweight, offer good corrosion resistance, ease of casting, good
mechanical properties and dimensional stability. Although a variety of aluminium alloys made from
primary or recycled metal can be die cast, most designers select A 383 as one of the standard alloys.
Aluminium relies on the formation of a compact, adherent passive oxide film for its corrosion immunity in
various environments. However, this surface film is amphoteric and dissolves substantially when it is
exposed to high concentrations of acids or bases. Phosphoric acid (H3 PO4) is widely used for acid cleaning
and electropolishing of aluminium (Amin et al 2009), but it still shows strong corrosiveness on aluminium
and its alloys. Therefore, it is necessary to seek inhibitors for the corrosion of aluminium in H3PO4. An
extensive review of the literature reveals that very little attention has been paid to inhibition studies on
aluminium alloy in H3PO4. With respect to the inorganic inhibitors, Cr 6+ compounds act as the effective and
inexpensive corrosion inhibitors for aluminium in H3PO4. (Rohrig 1935) first reported that sodium
chromate (Na2CrO4) is a good corrosion inhibitor for aluminium in 20% H3PO4. In 1980s, some authors
(Mu 1989) studied the inhibition effect of potassium chromate (K2CrO4) and potassium dichromate
(K2Cr2O7) on the corrosion of aluminium in H3PO4 using the weight loss method. The use of inhibitors for
the control of corrosion of metals and alloys which are in contact with aggressive environment is an
accepted practice. The use of corrosion inhibitor is one of the most practical methods for protecting the
corrosion of metal. As a result, corrosion inhibitors for hydrochloric acid, phosphoric acid and sulfuric acid
have attracted increasing attention due to their extended applications ( Lashkari & Arshadi 2004). The
protection of metals against corrosion by H3PO4 has been the subject of much study since it has been used
in many industrial processes especially in fertilizer production (Benabdellah et al. 2006).

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Vol 2, No.1, 2012
The main aim of this research work is to study the electrochemical behavior of aluminum die casting alloy
(A383) in different concentrations of naturally aerated H3PO4 solutions and the effect of adding different
concentration of K2CrO4 using electrochemical techniques and surface examination.


2. Experimental


The aluminum die casting alloy (A383) rod was tested in the present study with its cross-sectional area of
0.785 cm2. The chemical composition of the alloy, as given by the supplier, is listed in Table 1. The test
aqueous solutions contained 0.5M H3PO4 (BDH) and K2CrO4 with different concentrations. Triple distilled
water was used for preparing all solutions. In all measurements, mechanically polished electrode was used.
Polishing was affected using successively finer grade of emery papers (600-1200 grade). Polarization and
electrochemical impedance spectroscopy (EIS) measurements were carried out using the electrochemical
workstation IM6e Zahner-electrik GmbH, Meβtechnik, Kronach, Germany. The excitation AC signal had
amplitude of 10 mV peak to peak in a frequency domain from 0.1 Hz to 100 kHz. The EIS was recorded
after reading a steady state open-circuit potential. The scanning was carried out at a rate 30 mVmin-1 over
the potential range from –1500 to + 1000 mV vs. saturated calomel electrode (SCE). Prior to the potential
sweep, the electrode was left under open-circuit in the respective solution for ~ 2 hours until a steady free
corrosion potential was recorded. Corrosion current density, icorr, which is equivalent to the corrosion rate,
is given by the intersection of the Tafel lines extrapolation. Because of the presence of a degree of
nonlinearity in the Tafel slope part of the obtained polarization curves, the Tafel constants were calculated
as a slope of the points after Ecorr by ± 50 mV using a computer least-squares analysis. icorr were determined
by the intersection of the cathodic Tafel line with the open-circuit potential. For surface examination, the
electron microscope used is JEOL-JEM-100s type with magnification of 100x.


3. Results and discussion

3.1. Electrochemical impedance measurements

3.1.1. Effect of K2CrO4 concentration

Electrochemical impedance (EIS) is a technique with small perturbative signal and the surface damage of
the sample is very little. Besides, the corrosion mechanism can be estimated by analyzing the measured
electrochemical impedance spectrum. Figs. 1 shows the EIS data for the A383 traced at the rest potential in
0.5 M H3PO4 solutions with and without different concentrations (10-3 – 10-1 M) of K2CrO4 after 2h. The
figure manifested typical of Randles element and inductive loops can be explained by the occurrence of
adsorbed intermediate on the surface. Therefore, adsorbed intermediate species such as Al+ ads and Al3+ads
might be involved in Al dissolution process (Benabdellah et al. 2006). The proposed equivalent circuit
manifested in Fig. 2, is used to analyze the impedance spectra of A383 in H3PO4 solutions without and with
K2CrO4. The model includes the solution resistance Rs, in a series combination of two resistances, R1 and
R2, which are in parallel with each of inductance, L, capacitance, C and the constant phase element, Q
.Contribution to the total impedance at intermediate frequencies comes mainly from inductive component
in parallel. The inductor arise from adsorption effects could be define as (L = Rτ) where τ is the relaxation
time for adsorption on electrode surface. The low frequency locus displays the characteristics of parallel
RC circuit. This circuit includes another constant phase element (Q) which is placed in parallel to R1 and
R2.The CPE is used in this model to compensate for nonhomogeneity in the system and is defined by two
values, Q and α. In order to understand the physical significance of each element of the electronic
equivalent circuit, it can be considered that RS corresponds to the solution resistance; R1 and R2 correspond
to the polarization resistance of the surface of the samples and oxide film formations, respectively. The C
and Q correspond to the capacitances of the experimentally examined samples and their oxide layer
formation, respectively. The impedance of CPE is representing by (Rammelt & Reinhard 1990):

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Vol 2, No.1, 2012

                                  ZCPE = Q−1(iω)−α                                                    (1)


where i = (−1)1/2, ω is frequency in rad s−1, ω =2πf and f is the frequency in Hz. If α equals one, the
impedance of CPE is identical to that of a capacitor, Zc = (iωC)−α, and in this case Q gives a pure
capacitance (C). Computer fitting of the spectrum allows evolution of the elements of the circuit analogue.
The aim of the fitting procedure is to find those values of the parameters which best describe the data, i.e.,
the fitting model must be consistent with the experimental data. The experimental and computer fit results
of Nyquist plot and Bode plots (impedance and θ) for A383 in 0.5M H3PO4 containing different
concentration of K2CrO4 is demonstrated in Figs.. It was found that the fit results were consistent with the
experimental data within 5% of errors. The fit results for different concentrations of K2CrO4 in 0.5M H3PO4
are given in Table 2. The data indicate that decreasing concentration of K2CrO4 from 10 -1 to 10 -3 M
decrease values of RT, L and increase the constant phase, Q, which can be attributed to the adsorption
process. The calculated values of α are found to be within the value of 0.85 which explains a type of
non-homogeneity due to presence of chromate and/or hydrogen ions that turn aluminium surface rough or
porous. Fig. 3 shows the variations of the total resistance, RT = (R1 + R2), with chromate concentrations in
0.5M H3PO4. The RT gives an indication for the system resistivity towards corrosion and is inversely
proportional to the corrosion rate. These curves represent rapid increase of the RT with increasing
K2CrO4concentrations. Fig. 3 shows the variations of the relaxation time, τ = L/RT, with K2CrO4
concentrations in 0.5M H3PO4. Since the relaxation time is a measure of the rate at which a disequilibrium
distribution decays toward an equilibrium distribution. The plot is remarkably observed that the relaxation
time increases with increasing K2CrO4 concentration up to a critical value after which the τ values decrease
                                                                                          −1         −1
again. The critical K2CrO4 concentration is 10-2 M. Fig.4 represents the variation of C      and Q values
                                                                                                       −1
of A383 with concentration of K2CrO4 in 0.5 M H3PO4 solutions. The data indicates that both C             and
   −1
 Q increase with increasing K2CrO4 concentrations. The unique chemical and electronic properties of the
oxo-compounds of chromium, Cr (valence electronic structure 3d5 4s1) ( Kendig, & Buchheit 2003) gives
them a seemingly unique ability to inhibit corrosion in ferrous and nonferrous materials. The electronic
properties of Cr allow for very different behaviors for the oxo- and hydroxocompounds of Cr6+ and Cr3+.
The tetrahedral, d0, hexavalent oxoanion compounds of chromium (chromate, dichromate, bichromate, and
chromic acid) dissolve as stable complexes in water, transport easily, and adsorb on oxide surfaces. The
octahedral, d3, trivalent compounds of Cr form very stable, kinetically inert refractory oxides. Bulk Cr3+
hydroxides form by sol-gel polymerization, giving rise to well Cr6+ is readily hydrolyzed in aqueous
solution and exists as an oxoanion in all but the most acidic conditions. Hydrolysis of Cr6+ is directly
related to corrosion inhibition because it affects speciation, adsorption, transport, and condensation
processes, which all have roles in chromate corrosion protection. Unfortunately, hydrolysis and subsequent
speciation of Cr6+ oxoanions compounds is often neglected in studies of inhibition (Baes, & Mesmer
(1986). Recent investigation of corrosion protection by chromates has focused on a number of specific
working hypotheses regarding the mechanisms of inhibition. They can be condensed to the following
statements: Cr6+ oxoanions being highly soluble and very mobile in solution, are transported to sites of
localized corrosion where they are reduced to Cr3+ and irreversibly adsorbed at metal surfaces where they
inhibit oxygen reduction; inhibit pit initiation of Al and dissolution of active intermetallic phases in Al
alloys; modify the chemical composition of the surface of passive oxides and passivated intermetallic
phases by adsorption and buffering; adsorb on aluminum oxides, lowering the zeta potential, thereby
discouraging adsorption of anions chloride, which promote dissolution and destabilization of protective
oxides (Kendig, & Buchheit 2003).


3.1.2. Effect of immersion time
In these experiments, the immersion of A383 alloy was carried out continuously in 0.5 M H3PO4 solution
with 10-1M K2CrO4 .The specimens were suspended in the test solution up to 96 h. The EIS scans as Bode
plots and Nyquist at different immersion times are given in Figs. 5a,b and 6a,b for A 383 respectively. It can
be seen that these diagrams show resistive regions at high and low frequencies and inductive contribution at

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ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol 2, No.1, 2012
intermediate frequencies. The impedance (|Z|) as well as the phase shift θ is clearly found to depend on
immersion time. It is found that RT increases with immersion time while each of C and Q decreases. The
Equivalent circuit parameters of A383 in 0.5 M H3 PO4 solution without and with 10 -1M K2CrO4 are
tabulated in Table 3. However, at any immersion time the values of RT are always higher for A383 in 0.5
M H3PO4 solution with 10 -1M K2CrO4 as compared to A383 alloy in blank solution suggesting that
K2CrO4 makes A383 alloy much more passive than in the blank.Fig.7, represents the variation of total
resistance with immersion time in 0.5 M H3 PO4 solution with 10 -1M K2CrO4 . The results were
confirmed using surface examination. All corroded specimens were rinsed gently with distilled water, dried
and stored in a desiccator for several days before they were examined by scanning electron microscopy
(SEM). Figure 8(a, b) represents an example for the SEM image for tested electrode in 0.5M H3PO4 (blank)
without K2CrO4 (Fig. 8a), and with 10-1 M K2CrO4 (Fig. 8b). it is clear from the figure that for 10-1 M
K2CrO4 in 0.5 M H3PO4 the image is smoother than blank.

3.2. Potentiodynamic Polarization Measurements
In this part the potentiodynamic polarization behavior of A383 was studied in relation to nature and
concentration of the aqueous solutions. Fig.9 shows a typical linear sweep potentiodynamic trace for A383
in 0.5 M H3PO4 without and with different concentrations of K2CrO4 solutions. The polarization curves
were obtained for different concentrations of K2CrO4 in 0.5 M H3PO4 solution. It is noticed that the
corrosion potential shifts towards more anodic potential with presence of K2CrO4 and as the concentration
increases as shown in Table 4. A difference of 400 mV is measured between the corrosion potential of the
alloy in 10-3 and in 10-1 M K2CrO4. In the anodic range a current plateau is observed. For the tested A383
the estimated icorr is illustrated in Fig. 10 as a function of the concentration of K2CrO4 in 0.5M H3PO4. The
results indicate clearly that (icorr) is dependent on the concentration.    The results indicate that K2CrO4acts
as an anodic inhibitor in 0 .5 M H3PO4. It is important to note that in the anodic domain, there is a strong
decrease of the anodic current density after adding K2CrO4 in H3PO4. The electrochemical corrosion
parameters of corrosion current densities ((icorr), corrosion potential (Ecorr), anodic Tafel slope (βa) and
cathodic Tafel slope (βc) are estimated by extrapolating both cathodic and anodic linear regions back to the
corrosion potential,
The electrochemical corrosion parameters and inhibition efficiency (IE) are listed in Table 5. Apparently,
icorr decreases considerably in the presence of K2CrO4, and decreases with increasing the inhibitor
concentration. Correspondingly, IE increases with the inhibitor concentration, due to the increase in the
blocked fraction of the electrode surface by adsorption. IE of 0.1M inhibitor reaches up to the maximum of
93.9%, which indicates that K2CrO4 is a good inhibitor for aluminium in 0.5 M phosphoric acid. The
presence of K2CrO4 shifts Ecorr to positive, which further confirms that K2CrO4 acts as an anodic-type
inhibitor (Baes & Mesmer 1986). In addition, there are no significant changes in Tafel slopes of βa and βc,
which indicates that the presence of inhibitor does not change the aluminium corrosion mechanism. The
corrosion parameters are given in Table 5 and the inhibition efficiency (IE %) are calculated, Table 4, from
the following equation (Macdonald 1990) :
                                  iinh
                      IE% = 1 -         x 100                                                          (2)
                                  icorr
where icorr and iinh are the uninhibited and inhibited corrosion current densities, respectively. It can be seen
from the experimental results derived from polarization curves that increasing K2CrO4concentration
decreased icorr at all of the studied concentrations. The change of cathodic and anodic Tafel slopes alters
unremarkably in the presence of the inhibitor. This is indicative that the inhibitor acts by merely blocking
the reaction sites of the metal surface without changing the anodic and cathodic reaction mechanisms. Both
the anodic and cathodic current densities were decreased indicating that K2CrO4 suppressed both the anodic
and cathodic reactions. Also it was found that the IE increases till 93.9% at 10-1 M K2CrO4 concentration as
shown in Fig. 10.

3.3 Adsorption Isotherm
With regard to Langmuir adsorption isotherm, Eq. (3), it was found to fit well with the experimental data
obtained. Where θ is the surface coverage (IE %) / 100) of the inhibitor on the Titanium alloy surface which
is related to the concentration (C) of the inhibitor in the bulk of solution according to the following

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Vol 2, No.1, 2012
equation (Ameer 2010):
                             C        1
                                 =         +C                                                       (3)
                             θ       K ads
 K is the adsorption-desorption equilibrium constant. By plotting C/θ versus C at 298K for the three
   ads
inhibitors, straight lines were obtained as seen in Fig.11. From the intercepts, K ads values were calculated
for the adsorption process. A straight line is obtained on plotting c/h versus c as shown in Fig.11. Both
linear correlation coefficient (r) (r = 0.9986) and slope (slope = 1.0535) are almost equal to 1, which
indicates the adsorption of inhibitor obeys Langmuir adsorption isotherm. The adsorptive equilibrium
constant (K) value calculated is 344.8 M-1. Thermodynamic parameters are important to study the inhibitive
                                                            °
mechanism. The standard free energy of adsorption ( ∆Gads ) related to the adsorptive equilibrium constant
(Kads) can be obtained from the following equation: (Ameer & Fekry 2011):
                                                                 °
                                                    1       ∆Gads
                                 log K ads = log        +                                            (4)
                                         -1     -1 55.5   2.303 R T
where R is the gas constant (8.314 J K mol ), T is the absolute temperature (K), the value 55.5 is the
                                                                   °
concentration of water in the solution expressed in M . The ∆Gads values are -13.517 kJ mol-1. Generally,
               °
value of ∆Gads up to -20 kJ mol is consistent with the electrostatic interaction between the charged
                                     -1

molecules and the charged metal (physisorption), while the value more negative than -40 kJ mol-1 involves
sharing or transfer of electrons from the inhibitor molecules to the metal surface to form a co-ordinate type
                                                                                         °
of bond (chemisorption) (Bentiss et al. 2005). In the present study, the value of ∆Gads is less than -20 kJ
    -
mol probably means that physical adsorption would take place.

4. Conclusions
Based on the results of potentiodynamic polarization and EIS measurements the following conclusions are
drawn in this study:
    •    K2CrO4 acts as a good inhibitor for the corrosion of Al-Si alloy in 0.5 M H3PO4 solution.
    •    Inhibition efficiency increases with the inhibitor concentration, and the maximum inhibition
         efficiency obtained from impedance and polarization is 94.7% and 93.9% respectively at 0.1M
         K2CrO4.
    •    The adsorption of K2CrO4 obeys Langmuir adsorption isotherm.
    •    K2CrO4 acts as an anodic inhibitor.
    •    The presence of K2CrO4 in 0.5 M H3PO4 solutions enhances RT values.
    •     The oxoanions of hexavalent chromium uniquely inhibit the corrosion of many metals and alloys
         and have been particularly useful for protecting the high strength aluminum alloys against
         corrosion.
    •    SEM suggesting that addition of K2CrO4inhibitor to H3PO4 solution enhances the corrosion
         resistance of A383 and this confirms the impedance and polarization results.


References
Amin, M. Mohsen ,Q. & Hazzai, O. (2009). Synergistic effect of I- ions on the corrosion inhibition of Al in
1.0 M phosphoric acid solutions by purine. Mater. Chem. Phys. 114, 908–914.

Ameer,M.(2010). Electrochemical inhibition of steel in saline solution containing environment friendly
compound. Materials Chemistry and Physics. 122, 321-324.




Ameer, M. & Fekry,A.(2011). Corrosion inhibition of mild steel by natural product compound .Progress in
Organic Coating. 71, 343-349.



Baes, C.& Mesmer,R.(1986). Hydrolysis of Cations ,Malabar, FL: Robert E. Kreiger Publishing Co.

                                                     45
Chemistry and Materials Research                                                             www.iiste.org
ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol 2, No.1, 2012


Benabdellah, M. Benkaddour,M. Hammouti,B. Bendahhou, M. & Aouniti,A.(2006).              Inhibition of steel
corrosion in 2 M H3PO4 by artemisia oil .Appl. Surf. Sci. 252, 6212-6217.


Benabdellah, M. Aouniti, A. Dafali, A. Hammouti, B. Benkaddour,M. Yahyi, A. & Ettouhami, A.(2006).
Investigation of the inhibitive effect of triphenyltin 2-thiophene carboxylate on corrosion of steel in 2 M
H3PO4 solutions .Appl. Surf. Sci.252, 8341-8347.


Bentiss, F. Lebrini, M. & Lagrenée, M.(2005). Thermodynamic characterization of metal dissolution and
inhibitor adsorption processes in mild steel/2,5-bis(n-thienyl)-1,3,4-thiadiazoles/hydrochloric acid system.
Corros. Sci.47, 2915-2931.



Kendig,W. & Buchheit,R.(2003). Corrosion Inhibition of Aluminum and Aluminum Alloys by Soluble
Chromates, Chromate Coatings, and Chromate-Free Coatings. Corrosion. 59, 379-381.




Lashkari, M. & Arshadi,M.(2004). DFT studies of pyridine corrosion inhibitors in electrical double layer:
solvent, substrate, and electric field effects. Chem. Phys .299, 131-137.



Macdonald, D. (1990). Review of mechanistic                  analysis   by    electrochemical    impedance
spectroscopy. Electrochim. Acta . 35, 1509-1525.




Mu,G .(1989). The inhibition action of potassium dichromate on aluminium in phosphoric acid, Corros.
Prot. 9 (4) , 22–24 (in Chinese).


Pereira, G. Lachenwitzer, A. Kasrai, M.Norton , P. Capehart, T.Perryb, T. Cheng, Y.& Frazer, B. (A383)
under various conditions.Tribology Letters. 26,103-117.


Rammelt, U. & Reinhard, G.(1990). On the applicability of a constant phase element (CPE) to the
estimation of roughness of solid metal electrodes .Electrochim. Acta . 35, 1045-1049.


Rohrig, H.(1935). Angriffvermindernde Zusatze zu das Aluminium angrelfende Losungen. Aluminium 17,
559–562.




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Table 1: The chemical composition of A383 wt %

  Al           Si          Zn       Cu          Fe        Mn           Mg          Sn          Ni          Cr            Pb           Na            Ti
79.952     10.614        2.91       2.52       0.918      0.21        0.057     0.052          0.05       0.069        0.052         0.041     0.038



Table 2: Equivalent circuit parameters of A383 in 0.5 M H3 PO4 solution without and with different
        concentration of K2CrO4


   Conc.of               R1                 C               R2                 Q                α            L                 Rs            IE%
  K2CrO4(M)                     2                                 2
                     (Ω cm )          (µF cm )            (Ω cm )          (µF cm )                                           (Ω)
                                                     -2                              -2
                                                                                                           (kH)

       0.000             0.8               90.9            19.6               101.9            0.85         0.45               3.0            --
       0.001             1.8               77.1            30.9               99.7             0.86         0.65               3.4           37.5
       0.010           20.9                65.9            90.5               88.9             0.84         7.7                5.9           81.6
       0.050           27.9                56.4            113.2              84.2             0.85         8.8                6.2           85.5
       0.100           12.9                55.4            372.6              45.5             0.83         9.20               6.7           94.7



Table 3: Equivalent circuit parameters and inhibition efficiency of A383 in 0.5 M H3 PO4 solution + 10-1 M
         K2CrO4 at different immersion time.


  Time              R1                     C               R2                      Q                  α            L           Rs            IE%
                           2                                     2
               (Ω cm )              (µF cm )              (Ω cm )             (µF cm )                                         (Ω)
                                                -2                                        -2
   (h)                                                                                                            (kΗ)
  0.00              28.8                 68.0              130.4                29.9                0.82          1.24         8.65          85.6
  0.25              21.4                 66.8              193.6                38.9                0.85          2.87         8.71          90.2
  0.50              21.3                 63.8              285.5                42.2                0.81          5.94         8.62          93.6
   1.0              17.7                 58.9              370.4                43.8                0.80          7.41         8.13          95.2
   2.0              12.9                 55.4              372.6                45.5                0.83          9.18         6.66          94.7
   3.0              12.5                 52.8              404.9                46.4                0.81        10.81          6.74          94.6
   5.0              11.9                 42.2              565.4                47.9                0.83        12.83          6.88          95.3
   24               11.2                 39.2              688.5                50.9                0.84        14.49          7.52          94.5
   96               10.2                 29.8             1168.1                51.3                0.85        16.39          8.08          95.5




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ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online)
Vol 2, No.1, 2012
Tabl 4: Corrosion parameters of A383 in 0.5 M H3 PO4 solution containing different concentration of
      K2CrO4

         Conc.of                               -Ecorr          icorr              –βc            βa                           IE%
        K2CrO4(M)                              (mV)         (µA cm-2)           (mV/dec)      (mV/dec)

           0.000                               1280.0        805.1                  197           174                          --
           0.001                               627.4         566.8                  181           170                         29.5
           0.050                               539.4          77.0                  130           164                         90.4
           0.010                               453.8             75.4               140           150                         90.6
           0.100                               294.7             48.5               180           148                         93.9


                            2.2                                                                             70
                                       10-1
                            2.0                                                                             60

                            1.8
                                       10-2                                                                 50

                            1.6
                                       10-3
            log Z (Ω cm2)




                                                                                                            40




                                                                                                                 θ (degree)
                            1.4
                                                                                                            30
                            1.2
                                       Blank
                                                                                                            20
                            1.0

                            0.8                                                                             10


                            0.6                                                                             0

                            0.4
                                  -2           -1       0    1          2       3         4   5         6

                                                                   log f (Hz)




Fig.1: Bode plots of A383 in 0.5 M H3PO4 without and with different concentrations of K2CrO4




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Fig.2: Equivalent circuit model representing two time constants for an electrode/electrolyte solution


   interface



                        500                                                               0.07



                                                                                          0.06
                        400


                                                                                          0.05


                                                                                                 τ (kH.Ω−1cm-2 )
           RT (Ω cm )




                        300
           2




                                                                                          0.04

                        200
                                                                                          0.03


                        100
                                                                                          0.02



                          0                                                               0.01
                              0.00   0.02      0.04        0.06    0.08     0.10      0.12

                                                  Cinh (M)

Fig.3: The variations of the total resistance, RT , and relaxation time, τ , of A383 with K2CrO4
       concentrations in 0.5M H3PO4




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              0.019                                                                                                    0.024


              0.018                                                                                                    0.022


                                                                                                                       0.020
              0.017

                                                                                                                       0.018
C (µF cm )




                                                                                                                                  Q (µF cm )
2




                                                                                                                                2
              0.016
-1




                                                                                                                                -1
                                                                                                                       0.016
              0.015
-1




                                                                                                                       0.014

              0.014
                                                                                                                       0.012

              0.013                                                                                                    0.010


              0.012                                                                                                     0.008
                          0.00                     0.02             0.04        0.06        0.08         0.10       0.12

                                                                          Cinh (M)

             Fig.4: The variation of C −1 and Q −1 values of A383 with concentration of K2CrO4 in 0.5 M H3PO4
                    solutions.




                                                   2.2                                                                                             70
                                                              (a)                                                         0 min
                                                   2.0                                                                                             60
                                                                                                                          15min
                                                                                                                          30min
                                                   1.8                                                                    1h                       50
                                                                                                                          2h
                                                   1.6
                                 log Z ( Ω cm2 )




                                                                                                                                                   40
                                                                                                                                                        θ (degree)




                                                   1.4
                                                                                                                                                   30
                                                   1.2
                                                                                                                                                   20
                                                   1.0

                                                   0.8                                                                                             10


                                                   0.6                                                                                             0

                                                   0.4
                                                         -2          -1          0          1        2          3        4                     5

                                                                                            log f (Hz)




                                                                                       50
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Vol 2, No.1, 2012


                                           2.6                                                                          80
                                                      (b)
                                           2.4                                                               3h
                                                                                                             5h
                                           2.2                                                               24h
                                                                                                                        60
                                                                                                             96h
                                           2.0

                                           1.8
                            Z (ohm.cm )
                       2




                                                                                                                             θ (degree)
                                                                                                                        40
                                           1.6

                                           1.4
                                                                                                                        20
                                           1.2

                                           1.0

                                           0.8                                                                          0

                                           0.6

                                           0.4
                                                 -2         -1         0     1         2       3         4         5

                                                                             log f (Hz)

Fig.5(a&b):   Bode plots of A383 in 0.5 M H3PO4 solution with 0.1M K2CrO4 at different immersion
              times



                                    180
                                                      (a)
                                    160                                                                        0 min
                                                                                                               15 min
                                    140                                                                        30 min
                                                                                                               1h
                                    120                                                                        2h
              - Z (Ω cm2)




                                    100

                                          80

                                          60

                                          40

                                          20

                                           0

                                      -20
                                                      0          100       200        300          400       500            600
                                                                                           2
                                                                                 Z (Ω cm )




                                                                                 51
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Vol 2, No.1, 2012


                               400
                                      (b)


                               300
                 - Z (Ω cm )




                               200
               2




                               100


                                                                                                         3h
                                 0                                                                       5h
                                                                                                         24h
                                                                                                         96h


                                                0        200                     400         600               800
                                                                             2
                                                               Z (Ω cm )

Fig.6(a&b): Nyquist plots of A383 in 0.5 M H3PO4 solution with 0.1M K2CrO4 at different immersion
              times.


                               1400

                                                                                       blank + K2 CrO4
                               1200


                               1000


                               800
             RT ( Ω.cm2)




                               600


                               400


                               200                                                              blank

                                 0



                                            0       20         40                60     80         100         120

                                                                     t (h)
Fig.7: The variations of the total resistance, RT,of A383 with immersion time in 0.5M H3PO4 without and
       with 0.1M K2CrO4.




                                                                52
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Vol 2, No.1, 2012




Fig.8(a): SEM image for tested electrode in 0.5M H3PO4 (blank) without K2CrO4.




Fig.8(b): SEM image for tested electrode in 0.5M H3PO4 (blank) with 0.1 M K2CrO4.




                                                  53
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                         0

                                                                               blank+10-3 M KCrO4
                        -1


                        -2
                                     blank
                        -3
        log i (A cm )
       -2




                                               blank+ 10-2 M KCrO4
                        -4


                        -5


                        -6


                        -7                             -1
                                              blank+ 10 M KCrO4

                        -8
                             -2.0            -1.5           -1.0        -0.5           0.0          0.5          1.0

                                                                   E (V vs. SCE)

Fig.9: Potentiodynamic polarization curves of A383 in 0.5 M H3PO4 without and with different
       concentrations of K2CrO4.


                               100                                                                                        600


                                90
                                                                                                                          500

                                80

                                                                                                                          400
                                70
                                                                                                                                icorr (µA.cm-2)
                        IE%




                                60                                                                                        300


                                50
                                                                                                                          200

                                40

                                                                                                                          100
                                30


                                20                                                                                         0
                                               0.00         0.02       0.04         0.06     0.08         0.10         0.12

                                                                          Cinh (M)

Fig.10: Variation of IE% and icorr of A383 in 0.5 M H3PO4 without and with different concentrations of
        K2CrO4.




                                                                               54
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                     0.12


                     0.10


                     0.08


                     0.06
          Cinh / θ




                     0.04


                     0.02


                     0.00



                            0.00    0.02     0.04        0.06   0.08   0.10     0.12

                                                Cinh (M)

Fig.11:Langmuir isotherm adsorption mode of A383 at different concentration of K2CrO4 in 0.5 M H3PO4
      solutions.




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11.electrochemical corrosion inhibition of al alloy in phosphoric acid

  • 1. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Electrochemical Corrosion Inhibition of Al -Alloy In Phosphoric Acid Magda Ameer* Azza Ghoneim Amany Fekry Chemistry Department, Faculty of Science, Cairo University, PO box 12613, Giza, Egypt * E-mail of the corresponding author: mameer_eg@yahoo.com Abstract Electrochemical corrosion inhibition of aluminum die casting alloy (A383) in H3PO4 has been studied using different electrochemical techniques. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements confirm the inhibition effects of K2CrO4 which describe the increase in the effectiveness of a corrosion inhibitor in the presence of 0.1M K2CrO4 in 0.5 M H3PO4. The results indicated that both concentration and the immersion time affect the inhibition efficiency (IE%). Langmuir adsorption isotherm was found to fit well with the experimental data. The obtained results were confirmed by surface examination using scanning electron microscope. Keywords: A383, Polarization, EIS, SEM, Acid inhibition. 1. Introduction Aluminum–silicon (Al–Si) alloys constitute a class of material that is being used to replace cast iron parts in automobile engines. Benefits of the replacement to the car industries include resistance to corrosion, well thermal conductivity, and moderate costs. Aluminum is used specifically to reduce weight compared to steel, and is alloyed with silicon to increase the strength of the material. It is well known that silicon solidifies in a separate hard phase, which becomes the load-bearing surface (Pereira et al 2007). Aluminum (Al) die casting alloys have a specific gravity of approximately 2.7 g/cc, placing them among the lightweight structural metals. The majority of die castings produced worldwide are made from aluminium alloys. Alloy A383 offers improved resistance to hot cracking (strength at elevated temperatures). Aluminium die casting alloys are lightweight, offer good corrosion resistance, ease of casting, good mechanical properties and dimensional stability. Although a variety of aluminium alloys made from primary or recycled metal can be die cast, most designers select A 383 as one of the standard alloys. Aluminium relies on the formation of a compact, adherent passive oxide film for its corrosion immunity in various environments. However, this surface film is amphoteric and dissolves substantially when it is exposed to high concentrations of acids or bases. Phosphoric acid (H3 PO4) is widely used for acid cleaning and electropolishing of aluminium (Amin et al 2009), but it still shows strong corrosiveness on aluminium and its alloys. Therefore, it is necessary to seek inhibitors for the corrosion of aluminium in H3PO4. An extensive review of the literature reveals that very little attention has been paid to inhibition studies on aluminium alloy in H3PO4. With respect to the inorganic inhibitors, Cr 6+ compounds act as the effective and inexpensive corrosion inhibitors for aluminium in H3PO4. (Rohrig 1935) first reported that sodium chromate (Na2CrO4) is a good corrosion inhibitor for aluminium in 20% H3PO4. In 1980s, some authors (Mu 1989) studied the inhibition effect of potassium chromate (K2CrO4) and potassium dichromate (K2Cr2O7) on the corrosion of aluminium in H3PO4 using the weight loss method. The use of inhibitors for the control of corrosion of metals and alloys which are in contact with aggressive environment is an accepted practice. The use of corrosion inhibitor is one of the most practical methods for protecting the corrosion of metal. As a result, corrosion inhibitors for hydrochloric acid, phosphoric acid and sulfuric acid have attracted increasing attention due to their extended applications ( Lashkari & Arshadi 2004). The protection of metals against corrosion by H3PO4 has been the subject of much study since it has been used in many industrial processes especially in fertilizer production (Benabdellah et al. 2006). 41
  • 2. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 The main aim of this research work is to study the electrochemical behavior of aluminum die casting alloy (A383) in different concentrations of naturally aerated H3PO4 solutions and the effect of adding different concentration of K2CrO4 using electrochemical techniques and surface examination. 2. Experimental The aluminum die casting alloy (A383) rod was tested in the present study with its cross-sectional area of 0.785 cm2. The chemical composition of the alloy, as given by the supplier, is listed in Table 1. The test aqueous solutions contained 0.5M H3PO4 (BDH) and K2CrO4 with different concentrations. Triple distilled water was used for preparing all solutions. In all measurements, mechanically polished electrode was used. Polishing was affected using successively finer grade of emery papers (600-1200 grade). Polarization and electrochemical impedance spectroscopy (EIS) measurements were carried out using the electrochemical workstation IM6e Zahner-electrik GmbH, Meβtechnik, Kronach, Germany. The excitation AC signal had amplitude of 10 mV peak to peak in a frequency domain from 0.1 Hz to 100 kHz. The EIS was recorded after reading a steady state open-circuit potential. The scanning was carried out at a rate 30 mVmin-1 over the potential range from –1500 to + 1000 mV vs. saturated calomel electrode (SCE). Prior to the potential sweep, the electrode was left under open-circuit in the respective solution for ~ 2 hours until a steady free corrosion potential was recorded. Corrosion current density, icorr, which is equivalent to the corrosion rate, is given by the intersection of the Tafel lines extrapolation. Because of the presence of a degree of nonlinearity in the Tafel slope part of the obtained polarization curves, the Tafel constants were calculated as a slope of the points after Ecorr by ± 50 mV using a computer least-squares analysis. icorr were determined by the intersection of the cathodic Tafel line with the open-circuit potential. For surface examination, the electron microscope used is JEOL-JEM-100s type with magnification of 100x. 3. Results and discussion 3.1. Electrochemical impedance measurements 3.1.1. Effect of K2CrO4 concentration Electrochemical impedance (EIS) is a technique with small perturbative signal and the surface damage of the sample is very little. Besides, the corrosion mechanism can be estimated by analyzing the measured electrochemical impedance spectrum. Figs. 1 shows the EIS data for the A383 traced at the rest potential in 0.5 M H3PO4 solutions with and without different concentrations (10-3 – 10-1 M) of K2CrO4 after 2h. The figure manifested typical of Randles element and inductive loops can be explained by the occurrence of adsorbed intermediate on the surface. Therefore, adsorbed intermediate species such as Al+ ads and Al3+ads might be involved in Al dissolution process (Benabdellah et al. 2006). The proposed equivalent circuit manifested in Fig. 2, is used to analyze the impedance spectra of A383 in H3PO4 solutions without and with K2CrO4. The model includes the solution resistance Rs, in a series combination of two resistances, R1 and R2, which are in parallel with each of inductance, L, capacitance, C and the constant phase element, Q .Contribution to the total impedance at intermediate frequencies comes mainly from inductive component in parallel. The inductor arise from adsorption effects could be define as (L = Rτ) where τ is the relaxation time for adsorption on electrode surface. The low frequency locus displays the characteristics of parallel RC circuit. This circuit includes another constant phase element (Q) which is placed in parallel to R1 and R2.The CPE is used in this model to compensate for nonhomogeneity in the system and is defined by two values, Q and α. In order to understand the physical significance of each element of the electronic equivalent circuit, it can be considered that RS corresponds to the solution resistance; R1 and R2 correspond to the polarization resistance of the surface of the samples and oxide film formations, respectively. The C and Q correspond to the capacitances of the experimentally examined samples and their oxide layer formation, respectively. The impedance of CPE is representing by (Rammelt & Reinhard 1990): 42
  • 3. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 ZCPE = Q−1(iω)−α (1) where i = (−1)1/2, ω is frequency in rad s−1, ω =2πf and f is the frequency in Hz. If α equals one, the impedance of CPE is identical to that of a capacitor, Zc = (iωC)−α, and in this case Q gives a pure capacitance (C). Computer fitting of the spectrum allows evolution of the elements of the circuit analogue. The aim of the fitting procedure is to find those values of the parameters which best describe the data, i.e., the fitting model must be consistent with the experimental data. The experimental and computer fit results of Nyquist plot and Bode plots (impedance and θ) for A383 in 0.5M H3PO4 containing different concentration of K2CrO4 is demonstrated in Figs.. It was found that the fit results were consistent with the experimental data within 5% of errors. The fit results for different concentrations of K2CrO4 in 0.5M H3PO4 are given in Table 2. The data indicate that decreasing concentration of K2CrO4 from 10 -1 to 10 -3 M decrease values of RT, L and increase the constant phase, Q, which can be attributed to the adsorption process. The calculated values of α are found to be within the value of 0.85 which explains a type of non-homogeneity due to presence of chromate and/or hydrogen ions that turn aluminium surface rough or porous. Fig. 3 shows the variations of the total resistance, RT = (R1 + R2), with chromate concentrations in 0.5M H3PO4. The RT gives an indication for the system resistivity towards corrosion and is inversely proportional to the corrosion rate. These curves represent rapid increase of the RT with increasing K2CrO4concentrations. Fig. 3 shows the variations of the relaxation time, τ = L/RT, with K2CrO4 concentrations in 0.5M H3PO4. Since the relaxation time is a measure of the rate at which a disequilibrium distribution decays toward an equilibrium distribution. The plot is remarkably observed that the relaxation time increases with increasing K2CrO4 concentration up to a critical value after which the τ values decrease −1 −1 again. The critical K2CrO4 concentration is 10-2 M. Fig.4 represents the variation of C and Q values −1 of A383 with concentration of K2CrO4 in 0.5 M H3PO4 solutions. The data indicates that both C and −1 Q increase with increasing K2CrO4 concentrations. The unique chemical and electronic properties of the oxo-compounds of chromium, Cr (valence electronic structure 3d5 4s1) ( Kendig, & Buchheit 2003) gives them a seemingly unique ability to inhibit corrosion in ferrous and nonferrous materials. The electronic properties of Cr allow for very different behaviors for the oxo- and hydroxocompounds of Cr6+ and Cr3+. The tetrahedral, d0, hexavalent oxoanion compounds of chromium (chromate, dichromate, bichromate, and chromic acid) dissolve as stable complexes in water, transport easily, and adsorb on oxide surfaces. The octahedral, d3, trivalent compounds of Cr form very stable, kinetically inert refractory oxides. Bulk Cr3+ hydroxides form by sol-gel polymerization, giving rise to well Cr6+ is readily hydrolyzed in aqueous solution and exists as an oxoanion in all but the most acidic conditions. Hydrolysis of Cr6+ is directly related to corrosion inhibition because it affects speciation, adsorption, transport, and condensation processes, which all have roles in chromate corrosion protection. Unfortunately, hydrolysis and subsequent speciation of Cr6+ oxoanions compounds is often neglected in studies of inhibition (Baes, & Mesmer (1986). Recent investigation of corrosion protection by chromates has focused on a number of specific working hypotheses regarding the mechanisms of inhibition. They can be condensed to the following statements: Cr6+ oxoanions being highly soluble and very mobile in solution, are transported to sites of localized corrosion where they are reduced to Cr3+ and irreversibly adsorbed at metal surfaces where they inhibit oxygen reduction; inhibit pit initiation of Al and dissolution of active intermetallic phases in Al alloys; modify the chemical composition of the surface of passive oxides and passivated intermetallic phases by adsorption and buffering; adsorb on aluminum oxides, lowering the zeta potential, thereby discouraging adsorption of anions chloride, which promote dissolution and destabilization of protective oxides (Kendig, & Buchheit 2003). 3.1.2. Effect of immersion time In these experiments, the immersion of A383 alloy was carried out continuously in 0.5 M H3PO4 solution with 10-1M K2CrO4 .The specimens were suspended in the test solution up to 96 h. The EIS scans as Bode plots and Nyquist at different immersion times are given in Figs. 5a,b and 6a,b for A 383 respectively. It can be seen that these diagrams show resistive regions at high and low frequencies and inductive contribution at 43
  • 4. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 intermediate frequencies. The impedance (|Z|) as well as the phase shift θ is clearly found to depend on immersion time. It is found that RT increases with immersion time while each of C and Q decreases. The Equivalent circuit parameters of A383 in 0.5 M H3 PO4 solution without and with 10 -1M K2CrO4 are tabulated in Table 3. However, at any immersion time the values of RT are always higher for A383 in 0.5 M H3PO4 solution with 10 -1M K2CrO4 as compared to A383 alloy in blank solution suggesting that K2CrO4 makes A383 alloy much more passive than in the blank.Fig.7, represents the variation of total resistance with immersion time in 0.5 M H3 PO4 solution with 10 -1M K2CrO4 . The results were confirmed using surface examination. All corroded specimens were rinsed gently with distilled water, dried and stored in a desiccator for several days before they were examined by scanning electron microscopy (SEM). Figure 8(a, b) represents an example for the SEM image for tested electrode in 0.5M H3PO4 (blank) without K2CrO4 (Fig. 8a), and with 10-1 M K2CrO4 (Fig. 8b). it is clear from the figure that for 10-1 M K2CrO4 in 0.5 M H3PO4 the image is smoother than blank. 3.2. Potentiodynamic Polarization Measurements In this part the potentiodynamic polarization behavior of A383 was studied in relation to nature and concentration of the aqueous solutions. Fig.9 shows a typical linear sweep potentiodynamic trace for A383 in 0.5 M H3PO4 without and with different concentrations of K2CrO4 solutions. The polarization curves were obtained for different concentrations of K2CrO4 in 0.5 M H3PO4 solution. It is noticed that the corrosion potential shifts towards more anodic potential with presence of K2CrO4 and as the concentration increases as shown in Table 4. A difference of 400 mV is measured between the corrosion potential of the alloy in 10-3 and in 10-1 M K2CrO4. In the anodic range a current plateau is observed. For the tested A383 the estimated icorr is illustrated in Fig. 10 as a function of the concentration of K2CrO4 in 0.5M H3PO4. The results indicate clearly that (icorr) is dependent on the concentration. The results indicate that K2CrO4acts as an anodic inhibitor in 0 .5 M H3PO4. It is important to note that in the anodic domain, there is a strong decrease of the anodic current density after adding K2CrO4 in H3PO4. The electrochemical corrosion parameters of corrosion current densities ((icorr), corrosion potential (Ecorr), anodic Tafel slope (βa) and cathodic Tafel slope (βc) are estimated by extrapolating both cathodic and anodic linear regions back to the corrosion potential, The electrochemical corrosion parameters and inhibition efficiency (IE) are listed in Table 5. Apparently, icorr decreases considerably in the presence of K2CrO4, and decreases with increasing the inhibitor concentration. Correspondingly, IE increases with the inhibitor concentration, due to the increase in the blocked fraction of the electrode surface by adsorption. IE of 0.1M inhibitor reaches up to the maximum of 93.9%, which indicates that K2CrO4 is a good inhibitor for aluminium in 0.5 M phosphoric acid. The presence of K2CrO4 shifts Ecorr to positive, which further confirms that K2CrO4 acts as an anodic-type inhibitor (Baes & Mesmer 1986). In addition, there are no significant changes in Tafel slopes of βa and βc, which indicates that the presence of inhibitor does not change the aluminium corrosion mechanism. The corrosion parameters are given in Table 5 and the inhibition efficiency (IE %) are calculated, Table 4, from the following equation (Macdonald 1990) : iinh IE% = 1 - x 100 (2) icorr where icorr and iinh are the uninhibited and inhibited corrosion current densities, respectively. It can be seen from the experimental results derived from polarization curves that increasing K2CrO4concentration decreased icorr at all of the studied concentrations. The change of cathodic and anodic Tafel slopes alters unremarkably in the presence of the inhibitor. This is indicative that the inhibitor acts by merely blocking the reaction sites of the metal surface without changing the anodic and cathodic reaction mechanisms. Both the anodic and cathodic current densities were decreased indicating that K2CrO4 suppressed both the anodic and cathodic reactions. Also it was found that the IE increases till 93.9% at 10-1 M K2CrO4 concentration as shown in Fig. 10. 3.3 Adsorption Isotherm With regard to Langmuir adsorption isotherm, Eq. (3), it was found to fit well with the experimental data obtained. Where θ is the surface coverage (IE %) / 100) of the inhibitor on the Titanium alloy surface which is related to the concentration (C) of the inhibitor in the bulk of solution according to the following 44
  • 5. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 equation (Ameer 2010): C 1 = +C (3) θ K ads K is the adsorption-desorption equilibrium constant. By plotting C/θ versus C at 298K for the three ads inhibitors, straight lines were obtained as seen in Fig.11. From the intercepts, K ads values were calculated for the adsorption process. A straight line is obtained on plotting c/h versus c as shown in Fig.11. Both linear correlation coefficient (r) (r = 0.9986) and slope (slope = 1.0535) are almost equal to 1, which indicates the adsorption of inhibitor obeys Langmuir adsorption isotherm. The adsorptive equilibrium constant (K) value calculated is 344.8 M-1. Thermodynamic parameters are important to study the inhibitive ° mechanism. The standard free energy of adsorption ( ∆Gads ) related to the adsorptive equilibrium constant (Kads) can be obtained from the following equation: (Ameer & Fekry 2011): ° 1 ∆Gads log K ads = log + (4) -1 -1 55.5 2.303 R T where R is the gas constant (8.314 J K mol ), T is the absolute temperature (K), the value 55.5 is the ° concentration of water in the solution expressed in M . The ∆Gads values are -13.517 kJ mol-1. Generally, ° value of ∆Gads up to -20 kJ mol is consistent with the electrostatic interaction between the charged -1 molecules and the charged metal (physisorption), while the value more negative than -40 kJ mol-1 involves sharing or transfer of electrons from the inhibitor molecules to the metal surface to form a co-ordinate type ° of bond (chemisorption) (Bentiss et al. 2005). In the present study, the value of ∆Gads is less than -20 kJ - mol probably means that physical adsorption would take place. 4. Conclusions Based on the results of potentiodynamic polarization and EIS measurements the following conclusions are drawn in this study: • K2CrO4 acts as a good inhibitor for the corrosion of Al-Si alloy in 0.5 M H3PO4 solution. • Inhibition efficiency increases with the inhibitor concentration, and the maximum inhibition efficiency obtained from impedance and polarization is 94.7% and 93.9% respectively at 0.1M K2CrO4. • The adsorption of K2CrO4 obeys Langmuir adsorption isotherm. • K2CrO4 acts as an anodic inhibitor. • The presence of K2CrO4 in 0.5 M H3PO4 solutions enhances RT values. • The oxoanions of hexavalent chromium uniquely inhibit the corrosion of many metals and alloys and have been particularly useful for protecting the high strength aluminum alloys against corrosion. • SEM suggesting that addition of K2CrO4inhibitor to H3PO4 solution enhances the corrosion resistance of A383 and this confirms the impedance and polarization results. References Amin, M. Mohsen ,Q. & Hazzai, O. (2009). Synergistic effect of I- ions on the corrosion inhibition of Al in 1.0 M phosphoric acid solutions by purine. Mater. Chem. Phys. 114, 908–914. Ameer,M.(2010). Electrochemical inhibition of steel in saline solution containing environment friendly compound. Materials Chemistry and Physics. 122, 321-324. Ameer, M. & Fekry,A.(2011). Corrosion inhibition of mild steel by natural product compound .Progress in Organic Coating. 71, 343-349. Baes, C.& Mesmer,R.(1986). Hydrolysis of Cations ,Malabar, FL: Robert E. Kreiger Publishing Co. 45
  • 6. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Benabdellah, M. Benkaddour,M. Hammouti,B. Bendahhou, M. & Aouniti,A.(2006). Inhibition of steel corrosion in 2 M H3PO4 by artemisia oil .Appl. Surf. Sci. 252, 6212-6217. Benabdellah, M. Aouniti, A. Dafali, A. Hammouti, B. Benkaddour,M. Yahyi, A. & Ettouhami, A.(2006). Investigation of the inhibitive effect of triphenyltin 2-thiophene carboxylate on corrosion of steel in 2 M H3PO4 solutions .Appl. Surf. Sci.252, 8341-8347. Bentiss, F. Lebrini, M. & Lagrenée, M.(2005). Thermodynamic characterization of metal dissolution and inhibitor adsorption processes in mild steel/2,5-bis(n-thienyl)-1,3,4-thiadiazoles/hydrochloric acid system. Corros. Sci.47, 2915-2931. Kendig,W. & Buchheit,R.(2003). Corrosion Inhibition of Aluminum and Aluminum Alloys by Soluble Chromates, Chromate Coatings, and Chromate-Free Coatings. Corrosion. 59, 379-381. Lashkari, M. & Arshadi,M.(2004). DFT studies of pyridine corrosion inhibitors in electrical double layer: solvent, substrate, and electric field effects. Chem. Phys .299, 131-137. Macdonald, D. (1990). Review of mechanistic analysis by electrochemical impedance spectroscopy. Electrochim. Acta . 35, 1509-1525. Mu,G .(1989). The inhibition action of potassium dichromate on aluminium in phosphoric acid, Corros. Prot. 9 (4) , 22–24 (in Chinese). Pereira, G. Lachenwitzer, A. Kasrai, M.Norton , P. Capehart, T.Perryb, T. Cheng, Y.& Frazer, B. (A383) under various conditions.Tribology Letters. 26,103-117. Rammelt, U. & Reinhard, G.(1990). On the applicability of a constant phase element (CPE) to the estimation of roughness of solid metal electrodes .Electrochim. Acta . 35, 1045-1049. Rohrig, H.(1935). Angriffvermindernde Zusatze zu das Aluminium angrelfende Losungen. Aluminium 17, 559–562. 46
  • 7. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Table 1: The chemical composition of A383 wt % Al Si Zn Cu Fe Mn Mg Sn Ni Cr Pb Na Ti 79.952 10.614 2.91 2.52 0.918 0.21 0.057 0.052 0.05 0.069 0.052 0.041 0.038 Table 2: Equivalent circuit parameters of A383 in 0.5 M H3 PO4 solution without and with different concentration of K2CrO4 Conc.of R1 C R2 Q α L Rs IE% K2CrO4(M) 2 2 (Ω cm ) (µF cm ) (Ω cm ) (µF cm ) (Ω) -2 -2 (kH) 0.000 0.8 90.9 19.6 101.9 0.85 0.45 3.0 -- 0.001 1.8 77.1 30.9 99.7 0.86 0.65 3.4 37.5 0.010 20.9 65.9 90.5 88.9 0.84 7.7 5.9 81.6 0.050 27.9 56.4 113.2 84.2 0.85 8.8 6.2 85.5 0.100 12.9 55.4 372.6 45.5 0.83 9.20 6.7 94.7 Table 3: Equivalent circuit parameters and inhibition efficiency of A383 in 0.5 M H3 PO4 solution + 10-1 M K2CrO4 at different immersion time. Time R1 C R2 Q α L Rs IE% 2 2 (Ω cm ) (µF cm ) (Ω cm ) (µF cm ) (Ω) -2 -2 (h) (kΗ) 0.00 28.8 68.0 130.4 29.9 0.82 1.24 8.65 85.6 0.25 21.4 66.8 193.6 38.9 0.85 2.87 8.71 90.2 0.50 21.3 63.8 285.5 42.2 0.81 5.94 8.62 93.6 1.0 17.7 58.9 370.4 43.8 0.80 7.41 8.13 95.2 2.0 12.9 55.4 372.6 45.5 0.83 9.18 6.66 94.7 3.0 12.5 52.8 404.9 46.4 0.81 10.81 6.74 94.6 5.0 11.9 42.2 565.4 47.9 0.83 12.83 6.88 95.3 24 11.2 39.2 688.5 50.9 0.84 14.49 7.52 94.5 96 10.2 29.8 1168.1 51.3 0.85 16.39 8.08 95.5 47
  • 8. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Tabl 4: Corrosion parameters of A383 in 0.5 M H3 PO4 solution containing different concentration of K2CrO4 Conc.of -Ecorr icorr –βc βa IE% K2CrO4(M) (mV) (µA cm-2) (mV/dec) (mV/dec) 0.000 1280.0 805.1 197 174 -- 0.001 627.4 566.8 181 170 29.5 0.050 539.4 77.0 130 164 90.4 0.010 453.8 75.4 140 150 90.6 0.100 294.7 48.5 180 148 93.9 2.2 70 10-1 2.0 60 1.8 10-2 50 1.6 10-3 log Z (Ω cm2) 40 θ (degree) 1.4 30 1.2 Blank 20 1.0 0.8 10 0.6 0 0.4 -2 -1 0 1 2 3 4 5 6 log f (Hz) Fig.1: Bode plots of A383 in 0.5 M H3PO4 without and with different concentrations of K2CrO4 48
  • 9. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Fig.2: Equivalent circuit model representing two time constants for an electrode/electrolyte solution interface 500 0.07 0.06 400 0.05 τ (kH.Ω−1cm-2 ) RT (Ω cm ) 300 2 0.04 200 0.03 100 0.02 0 0.01 0.00 0.02 0.04 0.06 0.08 0.10 0.12 Cinh (M) Fig.3: The variations of the total resistance, RT , and relaxation time, τ , of A383 with K2CrO4 concentrations in 0.5M H3PO4 49
  • 10. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 0.019 0.024 0.018 0.022 0.020 0.017 0.018 C (µF cm ) Q (µF cm ) 2 2 0.016 -1 -1 0.016 0.015 -1 0.014 0.014 0.012 0.013 0.010 0.012 0.008 0.00 0.02 0.04 0.06 0.08 0.10 0.12 Cinh (M) Fig.4: The variation of C −1 and Q −1 values of A383 with concentration of K2CrO4 in 0.5 M H3PO4 solutions. 2.2 70 (a) 0 min 2.0 60 15min 30min 1.8 1h 50 2h 1.6 log Z ( Ω cm2 ) 40 θ (degree) 1.4 30 1.2 20 1.0 0.8 10 0.6 0 0.4 -2 -1 0 1 2 3 4 5 log f (Hz) 50
  • 11. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 2.6 80 (b) 2.4 3h 5h 2.2 24h 60 96h 2.0 1.8 Z (ohm.cm ) 2 θ (degree) 40 1.6 1.4 20 1.2 1.0 0.8 0 0.6 0.4 -2 -1 0 1 2 3 4 5 log f (Hz) Fig.5(a&b): Bode plots of A383 in 0.5 M H3PO4 solution with 0.1M K2CrO4 at different immersion times 180 (a) 160 0 min 15 min 140 30 min 1h 120 2h - Z (Ω cm2) 100 80 60 40 20 0 -20 0 100 200 300 400 500 600 2 Z (Ω cm ) 51
  • 12. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 400 (b) 300 - Z (Ω cm ) 200 2 100 3h 0 5h 24h 96h 0 200 400 600 800 2 Z (Ω cm ) Fig.6(a&b): Nyquist plots of A383 in 0.5 M H3PO4 solution with 0.1M K2CrO4 at different immersion times. 1400 blank + K2 CrO4 1200 1000 800 RT ( Ω.cm2) 600 400 200 blank 0 0 20 40 60 80 100 120 t (h) Fig.7: The variations of the total resistance, RT,of A383 with immersion time in 0.5M H3PO4 without and with 0.1M K2CrO4. 52
  • 13. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 Fig.8(a): SEM image for tested electrode in 0.5M H3PO4 (blank) without K2CrO4. Fig.8(b): SEM image for tested electrode in 0.5M H3PO4 (blank) with 0.1 M K2CrO4. 53
  • 14. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 0 blank+10-3 M KCrO4 -1 -2 blank -3 log i (A cm ) -2 blank+ 10-2 M KCrO4 -4 -5 -6 -7 -1 blank+ 10 M KCrO4 -8 -2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0 E (V vs. SCE) Fig.9: Potentiodynamic polarization curves of A383 in 0.5 M H3PO4 without and with different concentrations of K2CrO4. 100 600 90 500 80 400 70 icorr (µA.cm-2) IE% 60 300 50 200 40 100 30 20 0 0.00 0.02 0.04 0.06 0.08 0.10 0.12 Cinh (M) Fig.10: Variation of IE% and icorr of A383 in 0.5 M H3PO4 without and with different concentrations of K2CrO4. 54
  • 15. Chemistry and Materials Research www.iiste.org ISSN 2224- 3224 (Print) ISSN 2225- 0956 (Online) Vol 2, No.1, 2012 0.12 0.10 0.08 0.06 Cinh / θ 0.04 0.02 0.00 0.00 0.02 0.04 0.06 0.08 0.10 0.12 Cinh (M) Fig.11:Langmuir isotherm adsorption mode of A383 at different concentration of K2CrO4 in 0.5 M H3PO4 solutions. 55
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