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Discrete Manufacturing Current: Incorrect parts fitted onto various units at line stations causing invalid units, which in turn cause re-work / scrap  and mis-ships. With RFID:Automate component verification by matching tags on line unit and parts that are being put into the unit at assembly time. Value:  Component verification during unit assembly leading to reduction in scrap, re-work, repair, downtime of assembly line in addition to reducing customer violations.  Current: Label mismatch on cartons leads to units  ending up in the wrong cartons at boxing station; Manual (paper) or barcode based scanning of pallets and units at shipping used to create bill of lading & ASN - Results in errors, delays, and ineffective utilization of labor. With RFID: ,[object Object]
 Utilize RFID tag on units to automate shipping w/o manual verification with RFID portals at Shipping dock-doorsValue:  ,[object Object]

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Rfid Based Roi For Vertically Integrated Manufacturers

  • 1.
  • 2.
  • 3. Eliminates error prone manual scanning, and reduces time to ship
  • 4.
  • 5. Tag re-usable inventory carts
  • 6.
  • 7. Inventory visibility reduces waste, prevents errors (no more incorrect parts being delivered to assembly lines) and tracks materials movement and utilization.
  • 8.
  • 9. Mistake proofing of assembly line prevents production downtime and costs incurred due to scrap, unit re-work and mis-ships to customers.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. Item level visibility at all times reduces lost or misplaced inventory and exceptions due to incorrect inventory movements.
  • 15.
  • 16.
  • 17.
  • 18. Elimination of cascading errors during inventory storage and retrieval for order fill.
  • 19. Reduced returns and charge-backs due to shipping of incorrect inventory.
  • 20. Eliminates time, error, and costs incurred due to manual Stock-Take