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Advanced seam creation with quad
                         transition


Dipl.-Ing.
Ralf Nientiedt
Program Manager Modeling and Visualization

Email: nientiedt@altair.de
Phone: +49 (0) 221 577 778–571
Fax: +49 (0) 221 577 778–599
Mobile: +49 (0) 170 863 88 58

Altair Engineering GmbH
Office Cologne
Eupener Strasse 129 BT D
D-50933 Koeln, Germany
WWW: http://www.altair.de
Lap weld with caps and quad transition

seam-quad (angled+capped+L)

is accessable in the Nastran userprofile in the connectors seamweld panel. The definition in the feconfig.cfg can easily
be duplicated to make this kind of realization available for other user profiles as well.

CFG nastran 101 seam-quad (angled+capped+L)
*filter seam
*style quad 4
*head
*body 0
quad4 1 1




This realization type is intended to be used together with the quad transition option.
The pictures on the next page describe the parameters, which influence the appearance.




                                                            2
Lap weld with caps and quad transition

 •   pitchsize
                                          pitchsize                                    weld angle
 •   weld angle (0° -60° default 60°
                        ,           )
 •   run-off angle (0°-45° default 10°
                          ,           )
 •   cap angle (45° -90°default 75° )
 •   pattern type
       •   wrap around (default)
       •   sharp corner

                                          run-off angle                measured        cap angle angle               measured
                                                                      perpendicular                                 perpendicular
                                                                        to edges                                      to edges




                                          pattern type: wrap around                    pattern type: sharp corner

The darker elements are the
meshimprinted ones. On the backside of
the quadweld trias are allowed.




                                                                      same distances                                same distances




                                                            3
T weld with caps and quad transition

seam-quad (angled+capped+T)

is accessable in the Nastran userprofile in the connectors seamweld panel. The definition in the feconfig.cfg can easily
be duplicated to make this kind of realization available for other user profiles as well.

CFG nastran 101 seam-quad (angled+capped+T)
*filter seam
*style quad 5
*head
*body 0
quad4 1 1




This realization type is intended to be used together with the quad transition option.
The pictures on the next page describe the parameters, which influence the appearance.




                                                            4
T weld with caps and quad transition

                                            pitchsize                              weld angle
 •   pitchsize
 •   weld angle (0° -60° default 60°
                        ,           )
 •   weld height (default 5.0)
 •   run-off angle (0°-45° default 10°
                          ,           )
 •   cap angle (45° -90°default 65° )
 •   pattern type
       •   wrap around (default)
       •   sharp
                                            run-off angle          measured           cap angle      measured
                                                                perpendicular to                  perpendicular to
                                                                   elements                          elements
The darker elements are the
meshimprinted ones. On the backside of
the quadweld trias are allowed.


 weld height




                                          parallel for                             parallel for
                                           straight                                 straight
                                            seams                 same distances     seams          same distances


                                                            5
Spotweld nugget with shell coating

acm (shell gap + coating)

is accessable in the Nastran, OptiStruct and Abaqus userprofile in the connectors spotweld panel. The definition in the
feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well.

CFG nastran 72 acm (shell gap + coating)
*filter spot
*style acm 4
*body 0
hex8 1 1


This realization creates one hexa
cluster per connectors and realizes a
node to node connection to the linked
shell meshes (shell coating). Different
patterns are available. This is driven by
the number of hexas.
The appearance can be influenced via
the diameter and the washer layer
activation.




                                                           6
Spotweld with rigid spider and circle segments

pie (rigid spider)

is accessable in the Nastran and OptiStruct userprofile in the connectors spotweld panel. The definition in the
feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well.

CFG nastran 73 pie (rigid spider)
*filter spot
*head
rigidlink 1 4
*body 0
rigid 1 1
This realization creates one circle mesh
out of a certain number of segments
per link (shell mesh). Each circle mesh
gets stiffen by a rigid spider which
middle nodes are joined by a further
straight rigid element.
The appearance can be influenced via
the diameter, the number of segment
elements and the washer layer
activation.




                                                             7
1D Quad transition realizations

Every 1D realization can be done together with the quad transition option. It is accessable in all userprofiles in the
connectors spotweld panel. Once this option is set the 1D element will be created exactly as connection between the
projection points on the approppriate linked shell components. Around these projection points are 4 perfect quads
created. Further element rows need to be remeshed as well to realize a proper mesh transition. The size of the quad
elements depends on the average mesh size in the region of the projection point or the user can give a specific quad
element size in the panel.




                                                            8

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Advanced seam creation with quad transition at HW11.0SA

  • 1. Advanced seam creation with quad transition Dipl.-Ing. Ralf Nientiedt Program Manager Modeling and Visualization Email: nientiedt@altair.de Phone: +49 (0) 221 577 778–571 Fax: +49 (0) 221 577 778–599 Mobile: +49 (0) 170 863 88 58 Altair Engineering GmbH Office Cologne Eupener Strasse 129 BT D D-50933 Koeln, Germany WWW: http://www.altair.de
  • 2. Lap weld with caps and quad transition seam-quad (angled+capped+L) is accessable in the Nastran userprofile in the connectors seamweld panel. The definition in the feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well. CFG nastran 101 seam-quad (angled+capped+L) *filter seam *style quad 4 *head *body 0 quad4 1 1 This realization type is intended to be used together with the quad transition option. The pictures on the next page describe the parameters, which influence the appearance. 2
  • 3. Lap weld with caps and quad transition • pitchsize pitchsize weld angle • weld angle (0° -60° default 60° , ) • run-off angle (0°-45° default 10° , ) • cap angle (45° -90°default 75° ) • pattern type • wrap around (default) • sharp corner run-off angle measured cap angle angle measured perpendicular perpendicular to edges to edges pattern type: wrap around pattern type: sharp corner The darker elements are the meshimprinted ones. On the backside of the quadweld trias are allowed. same distances same distances 3
  • 4. T weld with caps and quad transition seam-quad (angled+capped+T) is accessable in the Nastran userprofile in the connectors seamweld panel. The definition in the feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well. CFG nastran 101 seam-quad (angled+capped+T) *filter seam *style quad 5 *head *body 0 quad4 1 1 This realization type is intended to be used together with the quad transition option. The pictures on the next page describe the parameters, which influence the appearance. 4
  • 5. T weld with caps and quad transition pitchsize weld angle • pitchsize • weld angle (0° -60° default 60° , ) • weld height (default 5.0) • run-off angle (0°-45° default 10° , ) • cap angle (45° -90°default 65° ) • pattern type • wrap around (default) • sharp run-off angle measured cap angle measured perpendicular to perpendicular to elements elements The darker elements are the meshimprinted ones. On the backside of the quadweld trias are allowed. weld height parallel for parallel for straight straight seams same distances seams same distances 5
  • 6. Spotweld nugget with shell coating acm (shell gap + coating) is accessable in the Nastran, OptiStruct and Abaqus userprofile in the connectors spotweld panel. The definition in the feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well. CFG nastran 72 acm (shell gap + coating) *filter spot *style acm 4 *body 0 hex8 1 1 This realization creates one hexa cluster per connectors and realizes a node to node connection to the linked shell meshes (shell coating). Different patterns are available. This is driven by the number of hexas. The appearance can be influenced via the diameter and the washer layer activation. 6
  • 7. Spotweld with rigid spider and circle segments pie (rigid spider) is accessable in the Nastran and OptiStruct userprofile in the connectors spotweld panel. The definition in the feconfig.cfg can easily be duplicated to make this kind of realization available for other user profiles as well. CFG nastran 73 pie (rigid spider) *filter spot *head rigidlink 1 4 *body 0 rigid 1 1 This realization creates one circle mesh out of a certain number of segments per link (shell mesh). Each circle mesh gets stiffen by a rigid spider which middle nodes are joined by a further straight rigid element. The appearance can be influenced via the diameter, the number of segment elements and the washer layer activation. 7
  • 8. 1D Quad transition realizations Every 1D realization can be done together with the quad transition option. It is accessable in all userprofiles in the connectors spotweld panel. Once this option is set the 1D element will be created exactly as connection between the projection points on the approppriate linked shell components. Around these projection points are 4 perfect quads created. Further element rows need to be remeshed as well to realize a proper mesh transition. The size of the quad elements depends on the average mesh size in the region of the projection point or the user can give a specific quad element size in the panel. 8