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Implementation of RFID, Warehouse Storage Solution




Material Handling                            Packing ,Tagging and Storage                      Dispatch management




           Verification and Sample Testing                              Warehouse Management


                                                            APHMHIDC                                                 1
What is RFID ?
Radio Frequency Identification for tracking of Tagged items
under a closed environment.

What Constitutes an RFID System?
•   One or more RF tags
•   Two or more antennas
•   One or more interrogators                                  RFID PASSIVE TAG


•   One or more host computers
•   Appropriate software


                                           Fixed RFID Reader     Handheld RFID Reader

                                APHMHIDC                                          2
RFID Operations




     APHMHIDC     3
Some tags




            APHMHIDC   4
Implementation Outline of RFID Technology at SWH


     Customer
                   Central Database
       Value                          Information Flow
     Creation                           High Resolution
                                        Real-time
                                        Process Based
                                        High Accuracy

                   Middleware with Local Database
     Application       for offline transactions
     Innovation




                                                          Process Agility
                                                  RFID


      Process
     Quality and
    Measurement




                                     APHMHIDC                               5
Architecture of the RFID Implementation




                               APHMHIDC   6
RFID enables End to end Solution for Material
            Handling and inventory Management


                                                                                        10
                                                                                                Main
                                                                                                                    Product            11
                                                                                                                    Information (PML
                                                                                                Server   Internet   Format)


                               Antenna
Write data   Items with   RF                                Read          Transaction      Application
                                             Reader
to RF tags     RF Tags                                      Manager       Data Store       Systems
                               Antenna


       1          2                      3            4      5        6     7                       8
                                                                                 Tag/Item
                                                                                 Relationship
                                                                                 Database       9




                                                          APHMHIDC                                                                     7
Infrastructure : Hardware and IT Landscape




                         APHMHIDC            8
Process Flow: Receiving Goods from Suppliers

     RFID Tagging
     Area / Zone

                                    Fixed UHF
                                    RFID Reader



                                     Tagged RFID DRUGS to
                                     Storage Section
Manual Tagging Process




                         APHMHIDC                           9
Process Flow: Dispatching Goods


        Drugs from Pre -              RFID Validation of the
        Sampling Section              Goods dispatched


                                                        Dispatch of Goods
                                                        from the Store to
                                                        Hospitals




                           APHMHIDC                                 10
Proposed Architecture- Features
• Easy to track the flow of   • Pilfering can be avoided
  inventory                   • Easy to audit in real
• Gives real time Stock         time
  details online              • Easy to identify and
• Can be integrated to          Track the movement of
  any kind of database          stock between various
  which is already existing     internal departments.
• Mandates proper stock
  management in stores

                         APHMHIDC                      11
Few Additional Features of our Implementation

Real Time Stock Identification             Real time Alerts for Unauthorized
through Handheld Readers                   Transactions at Entrances and Exits




                   Material Handling
                Aggregate / De-aggregate




                                           APHMHIDC                              12
Value Addition and Conclusions
 • Adoption of Biometric Finger prints for Accessing the
   Application software
 • Alerts should be acknowledged by authorized personnel only
 • Stock can be moved from one location to other using
   authorized finger prints only




                             APHMHIDC                           13
Warehouse Management Equipment
The role of equipment in warehouse operations
 • Reduce cost (labor + space)
    – enhance space utilization by, e.g.,
        • enabling the exploitation of the vertical dimension of the facility
        • allowing for denser packing
    – allow for more efficient order-picking by, e.g.,
        • increasing the density
        • supporting the automated transfer of material from storage to sorting
          and Dispatch area
 • Enhance responsiveness
    – increase the throughput of the facility, e.g.,
        • increasing the SKU(Stock keeping Unit) density
        • establishing a more ergonomic environment/arrangement for the
          warehouse operators
        • facilitating the parallelization of order picking
        • by parallelizing the tasks of order-picking and replenishment


                                     APHMHIDC                                     14
Various Warehouse Equipment
Storage Racks                   Fork Lifting Equipment




Pallets (1200X1000 mm type)


                     APHMHIDC                     15
Proposed CIVIL and Warehousing architecture at
Scientific warehouse of Hyderabad and Mahbubnagar

> Four Layouts of the Warehouse are proposed
  following the International Warehouse Design standards
> The Preferences were assigned to each of the layout
  considering the maximum space utilization as priority.




                         APHMHIDC                    16
Thank you




   APHMHIDC   17

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Rfid implementation by blaze automation

  • 1. Implementation of RFID, Warehouse Storage Solution Material Handling Packing ,Tagging and Storage Dispatch management Verification and Sample Testing Warehouse Management APHMHIDC 1
  • 2. What is RFID ? Radio Frequency Identification for tracking of Tagged items under a closed environment. What Constitutes an RFID System? • One or more RF tags • Two or more antennas • One or more interrogators RFID PASSIVE TAG • One or more host computers • Appropriate software Fixed RFID Reader Handheld RFID Reader APHMHIDC 2
  • 3. RFID Operations APHMHIDC 3
  • 4. Some tags APHMHIDC 4
  • 5. Implementation Outline of RFID Technology at SWH Customer Central Database Value Information Flow Creation High Resolution Real-time Process Based High Accuracy Middleware with Local Database Application for offline transactions Innovation Process Agility RFID Process Quality and Measurement APHMHIDC 5
  • 6. Architecture of the RFID Implementation APHMHIDC 6
  • 7. RFID enables End to end Solution for Material Handling and inventory Management 10 Main Product 11 Information (PML Server Internet Format) Antenna Write data Items with RF Read Transaction Application Reader to RF tags RF Tags Manager Data Store Systems Antenna 1 2 3 4 5 6 7 8 Tag/Item Relationship Database 9 APHMHIDC 7
  • 8. Infrastructure : Hardware and IT Landscape APHMHIDC 8
  • 9. Process Flow: Receiving Goods from Suppliers RFID Tagging Area / Zone Fixed UHF RFID Reader Tagged RFID DRUGS to Storage Section Manual Tagging Process APHMHIDC 9
  • 10. Process Flow: Dispatching Goods Drugs from Pre - RFID Validation of the Sampling Section Goods dispatched Dispatch of Goods from the Store to Hospitals APHMHIDC 10
  • 11. Proposed Architecture- Features • Easy to track the flow of • Pilfering can be avoided inventory • Easy to audit in real • Gives real time Stock time details online • Easy to identify and • Can be integrated to Track the movement of any kind of database stock between various which is already existing internal departments. • Mandates proper stock management in stores APHMHIDC 11
  • 12. Few Additional Features of our Implementation Real Time Stock Identification Real time Alerts for Unauthorized through Handheld Readers Transactions at Entrances and Exits Material Handling Aggregate / De-aggregate APHMHIDC 12
  • 13. Value Addition and Conclusions • Adoption of Biometric Finger prints for Accessing the Application software • Alerts should be acknowledged by authorized personnel only • Stock can be moved from one location to other using authorized finger prints only APHMHIDC 13
  • 14. Warehouse Management Equipment The role of equipment in warehouse operations • Reduce cost (labor + space) – enhance space utilization by, e.g., • enabling the exploitation of the vertical dimension of the facility • allowing for denser packing – allow for more efficient order-picking by, e.g., • increasing the density • supporting the automated transfer of material from storage to sorting and Dispatch area • Enhance responsiveness – increase the throughput of the facility, e.g., • increasing the SKU(Stock keeping Unit) density • establishing a more ergonomic environment/arrangement for the warehouse operators • facilitating the parallelization of order picking • by parallelizing the tasks of order-picking and replenishment APHMHIDC 14
  • 15. Various Warehouse Equipment Storage Racks Fork Lifting Equipment Pallets (1200X1000 mm type) APHMHIDC 15
  • 16. Proposed CIVIL and Warehousing architecture at Scientific warehouse of Hyderabad and Mahbubnagar > Four Layouts of the Warehouse are proposed following the International Warehouse Design standards > The Preferences were assigned to each of the layout considering the maximum space utilization as priority. APHMHIDC 16
  • 17. Thank you APHMHIDC 17