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Coca-Cola Case Study
Uncompromising Water Quality for Soft Drinks
Manufacturer’s Quality Goals
Main ingredient in soft drinks?

WATER
Soft drinks contain 95%-99% water
Product must meet health and regulatory requirements
Must maintain consumer trust and market share

2

.Blue I Water Technologies Ltd
Water Treatment Challenges
Taste and quality of the final product
can be affected by:
Quality of water sources
Traces of metals and other unwanted elements
Disinfection processes
Treatment residuals
Government regulations and industry standards
evolve and become more stringent
Must find ways to meet water standards without
modifying taste and quality

3

.Blue I Water Technologies Ltd
Water Quality Goals – Coca-Cola

Providing unchanging and
recognized taste for CocaCola’s renowned beverages
Water standardization for
consistency in taste nationwide

4

.Blue I Water Technologies Ltd
Coca-Cola’s 5-Step Approach to Water Quality
Enhanced filtration (pathogenic microorganisms)
Alkalinity reduction, if needed (taste)
Disinfection (secondary barrier against microorganisms)
Carbon purification (chlorine, organics for safety and taste)
Polishing filtration (carbon fines)

Source : www.gemi.org/water/coca-cola.htm

5

.Blue I Water Technologies Ltd
Monitoring Water Treatment Processes
Water must be constantly monitored
to verify chlorine has been fully
removed
Very low chlorine levels require high
accuracy, high resolution and fast
response time in monitoring the water
Most critical for monitoring are the
final stages of production, prior to
bottling
6

.Blue I Water Technologies Ltd
The Solution

High accuracy, fast response
analyzers to monitor water
quality before bottling
25 Coca-Cola bottling facilities
around the world have
installed Blue I’s
HYDROGUARD HG-702 multiparameter colorimeter at
critical points on their
production lines
7

.Blue I Water Technologies Ltd
Coca-Cola Israel Water Monitoring Process

8

.Blue I Water Technologies Ltd
Blue I’s Analyzers - India
Kheda District, Gujarat
Bangalore
Nawabganj, Unnao District

Kinley final lines

9

.Blue I Water Technologies Ltd

CSD (Carbonated Soft
Drinks) final lines
HYDROGUARD HG-702 Precision
Water quality assurance before bottling
The HG-702 ensures that the final high quality
of water for Coca-Cola’s beverages on these
production lines is maintained by constant
monitoring of total chlorine, conductivity and pH
levels.
Measuring free and/or total chlorine with high
resolution (0.01 ppm) and accuracy and short
measurement delay
Zero reading of total chlorine before reverse
osmosis
10

.Blue I Water Technologies Ltd
The Technology

11

.Blue I Water Technologies Ltd
The Technology
HYDROGUARD HG-702
Accurate Colorimetric Analyzer based on DPD (N,N-Diethyl-pphenylenediamine) colorimetric method
In the presence of chlorine, the DPD rapidly reacts to form a red color, the
intensity of which indicates the level of chlorine concentration.
Low reagent (DPD) consumption (~0.03ml/sample), in keeping with
environmental and total cost considerations
Specially designed spectrophotometric measuring cell
for automated reagent mixing and hands-free cleaning
as fluids and/or reagents fill the measuring tube, they are
effectively mixed to obtain a homogenized solution
eliminates manual cleaning
A built-in sensor detects and measures the solution as it is emitted and
determines chlorine concentration with high accuracy and at precise preprogrammed intervals.
Includes multiple interfaces with external equipment using 4-20mA indication
& control, alarm relays and industry standard Modbus protocol support.

12

.Blue I Water Technologies Ltd
Advantages at Coca-Cola Bottling Plants
Maintenance
Self-calibration and true zero with every measurement;
no need for initial calibration
Automatic self-cleaning photocell with a built-in piston in
each unit (patented system)
Low reagents consumption (~0.03mL/sample)
Manual procedures such as periodic reagent
replacement are easy to perform and do not require
specialized skills
Maintenance reminders and alarms provide useful
information about incidents and timing so as to ensure
effective response
Reduced total cost of ownership (TCO)

13

.Blue I Water Technologies Ltd
Advantages at Coca-Cola Bottling Plants
Performance
High precision, consistent readings - tested vs. lab
equipment
Measuring free chlorine and total chlorine on the same water
sample assures high accuracy
Measurement range: 0-10 ppm
Flexible measurement interval: 2 to 10 minutes
Measurement accuracy (+/- 5%)
Reagent mixing, sample de-bubbling and cell cleaning all
performed by one unit
Six independent relays for equipment control
Optional programming to measure additional parameters:
pH, Redox, conductivity, turbidity, temperature
14

.Blue I Water Technologies Ltd
Proven Results
Lab test precision for top water quality at Coca-Cola’s
bottling lines
Blue I’s analyzers serve as gatekeepers to ensure quality of
beverages prior to bottling
Analyzers adapted and programed to meet unique needs of
each site, allowing combination of measurements in single
system
Self-calibration, self-cleaning, long-term stabilization
support more efficient and reliable processes
Analyzers play critical role in maintaining Coca-Cola’s high
regulatory and health standards

15

.Blue I Water Technologies Ltd
Blue I – Coca-Cola Worldwide

Blue I’s HG-702 analyzers are
installed in 25 bottling facilities
around the world
India
China
Brazil
Israel
16

South Africa
Namibia
Malawi
Chile

.Blue I Water Technologies Ltd
Blue I - Company Overview
Blue I Water Technologies is a global provider of advanced online
controllers and analyzers for the water monitoring and treatment
market.
Blue I Water Technologies is a privately held Israeli company,
operating since 2003.
Blue I’s devices and patented technologies identify, quantify and
analyze the chemical components of water and measure parameters
such as chlorine, pH, redox, turbidity, conductivity and temperature.
The company’s worldwide customers use Blue I’s technologies to
optimize water-based processes and analysis in a variety of
applications, industries and environments, including food and
beverage industries; chemical industries; municipal water distribution
networks; potable water treatment facilities; oil and gas industries; offshore environments; swimming pools and spas.
Blue I is a leader in the global water monitoring and treatment
market, with sales in over 26 countries world-wide.

17

.Blue I Water Technologies Ltd
Partners & Customers - Highlights
•

Coca Cola

Suez

Veolia

•

Mekorot Water Company

Euro-Disney pools

Total

•

Israel Electric Company

Beijing Olympics' pools

Nalco

•

Nestle

Arch

GE

•

TNUVA

Yamaha

Astral Pool

•

Tel Hashomer Hospital

BASF
We look forward to assisting you with
water quality needs
www.blueitechnologies.com
info@blueitechnologies.com
Tel: 972-9-768-0004

your

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Water Quality for Coca-Cola with Blue I's Analyzers

  • 1. Coca-Cola Case Study Uncompromising Water Quality for Soft Drinks
  • 2. Manufacturer’s Quality Goals Main ingredient in soft drinks? WATER Soft drinks contain 95%-99% water Product must meet health and regulatory requirements Must maintain consumer trust and market share 2 .Blue I Water Technologies Ltd
  • 3. Water Treatment Challenges Taste and quality of the final product can be affected by: Quality of water sources Traces of metals and other unwanted elements Disinfection processes Treatment residuals Government regulations and industry standards evolve and become more stringent Must find ways to meet water standards without modifying taste and quality 3 .Blue I Water Technologies Ltd
  • 4. Water Quality Goals – Coca-Cola Providing unchanging and recognized taste for CocaCola’s renowned beverages Water standardization for consistency in taste nationwide 4 .Blue I Water Technologies Ltd
  • 5. Coca-Cola’s 5-Step Approach to Water Quality Enhanced filtration (pathogenic microorganisms) Alkalinity reduction, if needed (taste) Disinfection (secondary barrier against microorganisms) Carbon purification (chlorine, organics for safety and taste) Polishing filtration (carbon fines) Source : www.gemi.org/water/coca-cola.htm 5 .Blue I Water Technologies Ltd
  • 6. Monitoring Water Treatment Processes Water must be constantly monitored to verify chlorine has been fully removed Very low chlorine levels require high accuracy, high resolution and fast response time in monitoring the water Most critical for monitoring are the final stages of production, prior to bottling 6 .Blue I Water Technologies Ltd
  • 7. The Solution High accuracy, fast response analyzers to monitor water quality before bottling 25 Coca-Cola bottling facilities around the world have installed Blue I’s HYDROGUARD HG-702 multiparameter colorimeter at critical points on their production lines 7 .Blue I Water Technologies Ltd
  • 8. Coca-Cola Israel Water Monitoring Process 8 .Blue I Water Technologies Ltd
  • 9. Blue I’s Analyzers - India Kheda District, Gujarat Bangalore Nawabganj, Unnao District Kinley final lines 9 .Blue I Water Technologies Ltd CSD (Carbonated Soft Drinks) final lines
  • 10. HYDROGUARD HG-702 Precision Water quality assurance before bottling The HG-702 ensures that the final high quality of water for Coca-Cola’s beverages on these production lines is maintained by constant monitoring of total chlorine, conductivity and pH levels. Measuring free and/or total chlorine with high resolution (0.01 ppm) and accuracy and short measurement delay Zero reading of total chlorine before reverse osmosis 10 .Blue I Water Technologies Ltd
  • 11. The Technology 11 .Blue I Water Technologies Ltd
  • 12. The Technology HYDROGUARD HG-702 Accurate Colorimetric Analyzer based on DPD (N,N-Diethyl-pphenylenediamine) colorimetric method In the presence of chlorine, the DPD rapidly reacts to form a red color, the intensity of which indicates the level of chlorine concentration. Low reagent (DPD) consumption (~0.03ml/sample), in keeping with environmental and total cost considerations Specially designed spectrophotometric measuring cell for automated reagent mixing and hands-free cleaning as fluids and/or reagents fill the measuring tube, they are effectively mixed to obtain a homogenized solution eliminates manual cleaning A built-in sensor detects and measures the solution as it is emitted and determines chlorine concentration with high accuracy and at precise preprogrammed intervals. Includes multiple interfaces with external equipment using 4-20mA indication & control, alarm relays and industry standard Modbus protocol support. 12 .Blue I Water Technologies Ltd
  • 13. Advantages at Coca-Cola Bottling Plants Maintenance Self-calibration and true zero with every measurement; no need for initial calibration Automatic self-cleaning photocell with a built-in piston in each unit (patented system) Low reagents consumption (~0.03mL/sample) Manual procedures such as periodic reagent replacement are easy to perform and do not require specialized skills Maintenance reminders and alarms provide useful information about incidents and timing so as to ensure effective response Reduced total cost of ownership (TCO) 13 .Blue I Water Technologies Ltd
  • 14. Advantages at Coca-Cola Bottling Plants Performance High precision, consistent readings - tested vs. lab equipment Measuring free chlorine and total chlorine on the same water sample assures high accuracy Measurement range: 0-10 ppm Flexible measurement interval: 2 to 10 minutes Measurement accuracy (+/- 5%) Reagent mixing, sample de-bubbling and cell cleaning all performed by one unit Six independent relays for equipment control Optional programming to measure additional parameters: pH, Redox, conductivity, turbidity, temperature 14 .Blue I Water Technologies Ltd
  • 15. Proven Results Lab test precision for top water quality at Coca-Cola’s bottling lines Blue I’s analyzers serve as gatekeepers to ensure quality of beverages prior to bottling Analyzers adapted and programed to meet unique needs of each site, allowing combination of measurements in single system Self-calibration, self-cleaning, long-term stabilization support more efficient and reliable processes Analyzers play critical role in maintaining Coca-Cola’s high regulatory and health standards 15 .Blue I Water Technologies Ltd
  • 16. Blue I – Coca-Cola Worldwide Blue I’s HG-702 analyzers are installed in 25 bottling facilities around the world India China Brazil Israel 16 South Africa Namibia Malawi Chile .Blue I Water Technologies Ltd
  • 17. Blue I - Company Overview Blue I Water Technologies is a global provider of advanced online controllers and analyzers for the water monitoring and treatment market. Blue I Water Technologies is a privately held Israeli company, operating since 2003. Blue I’s devices and patented technologies identify, quantify and analyze the chemical components of water and measure parameters such as chlorine, pH, redox, turbidity, conductivity and temperature. The company’s worldwide customers use Blue I’s technologies to optimize water-based processes and analysis in a variety of applications, industries and environments, including food and beverage industries; chemical industries; municipal water distribution networks; potable water treatment facilities; oil and gas industries; offshore environments; swimming pools and spas. Blue I is a leader in the global water monitoring and treatment market, with sales in over 26 countries world-wide. 17 .Blue I Water Technologies Ltd
  • 18. Partners & Customers - Highlights • Coca Cola Suez Veolia • Mekorot Water Company Euro-Disney pools Total • Israel Electric Company Beijing Olympics' pools Nalco • Nestle Arch GE • TNUVA Yamaha Astral Pool • Tel Hashomer Hospital BASF
  • 19. We look forward to assisting you with water quality needs www.blueitechnologies.com info@blueitechnologies.com Tel: 972-9-768-0004 your