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Modular Building
                                       and the USGBC’s LEED™
          Version 3.0 2009 Building Rating System
Prepared for
___________________________
                                          T    his report was prepared at the request of the Modular Building
                                               Institute (MBI). It is intended to provide the membership
                                          of MBI and other interested stakeholders with an overview
The Modular Building Institute            of how the Modular Building Institute’s current practices
944 Glenwood Station Lane, Suite 204      and products can benefit from an awareness of the US Green
Charlottesville, VA 22901                 Building Council’s Leadership in Energy and Environmental
                                          Design (LEED™) Building Rating System. Information in
                                          this document represents the author’s best attempt to align the
                                          modular building industry with the Prerequisite and Credit
                                          requirements imbedded in LEED. The interpretations herein
                                          are those of the author and do not represent any official posture
                                          of the US Green Building Council beyond those contained in
                                          the Reference Guide to LEED for New Construction and Major
                                          Renovations, Version 3.0, 2009.
Prepared by
                                          It is recognized that modular building components and finished
___________________________
                                          modular building units can be a part of any LEED design and
Robert J. Kobet, AIA, LEED AP             construction effort. This report is limited to LEED for New
Sustainaissance International, Inc.       Construction and Major Renovations, applied to commercial
5140 Friendship Avenue
                                          construction, and LEED for Schools. The literature shows
Pittsburgh, PA, 15224
                                          there is a growing awareness of the environmental benefits
and                                       of modular construction in the residential sector. LEED for
                                          Homes has emerged from its pilot phase and is currently in use.
137 Golden Isles Drive
                                          Most of the comments and observations of this report can be
Hallandale, FL., 33009
                                          applied to LEED for Homes.




                                                                                                            Rev 2 | 6.09
Modular Building AND the USGBC’s LEED™ Building Rating System




                         Modular Building and the USGBC’s LEED™ Building Rating System
                         Introduction

                         T
                                he emergence of green building as the        The purpose of this paper is to align the interests
                                combination of environmental stew-           and goals of the Modular Building Industry with
                                ardship and economic opportunity has         LEED Version 3, 2009, or LEED V3. The newest
                         served to drive several related construction in-    version of LEED reflects the US Green Building
                         dustries toward market opportunities provided       Council’s desire to accomplish the following:
                         by the green building movement. Conversely,
                         existing industries with products and practices     1.	Normalize the scoring of the various rating
                         that resonate with the tenets of sustainable de-       systems to a 100 point system.
                         sign and development and green building have        2.	Give greater emphasis to those credits that
                         naturally benefited from the increased aware-          stress energy conservation, renewable energy
                         ness and market opportunities inherent in this         systems and the US Green Building Council’s
                         paradigm shift. The US Green Building Council          drive toward carbon neutral buildings.
                         with its Leadership in Energy and Environmen-       3.	Introduce a new Credit Category that rewards
                         tal Design (LEED™) building rating system has          LEED project teams for successfully achiev-
                         assumed a leadership position in the US and            ing credits dealing with regional priorities. In
                         abroad and is serving as the preeminent organi-        Version 3 (V3) these are referred to as Region-
                         zation identified with and instrumental in green       al Priority credits or “RPs”.
                         building market transformation. This posture
                         is underscored by the international adaptation      In LEED Version 3.0, 2009 the allocation of
                         of LEED as the most popular and best-known          points between credits is based on the potential
                         third party verified green building rating system   environmental impacts and human benefits of
                         currently in use. Federal, State and local build-   each credit with respect to a set of impact catego-
                         ing construction requirements and development       ries. These impacts are defined as the environ-
                         practices now commonly reference or require         mental or human impacts of design, construction,
                         LEED certification. Its influence continues to      operation and maintenance of buildings. These
                         grow. At the USGBC Greenbuild Conference in         include such things as greenhouse gas emissions,
                         Boston in November 2009, it was declared that       the production of toxins, fossil fuel use and water
                         the USGBC is the fastest growing not for profit     and air pollution. The US Green Building Coun-
                         organization in history. In response to market      cil used parameters from the US Environmental
                         opportunities and the desire to respond to stake-   protection Agency’s TRACI environmental im-
                         holder desires to make LEED more specific to        pact categories as the basis for weighting indi-
                         building applications, LEED has evolved from        vidual credits. TRACI was developed to assist in
                         a single LEED for New Construction and Major        the evaluation of life cycle assessment, industrial
                         Renovations to the following family of LEED         ecology, process design and pollution prevention.
                         products:                                           LEED 2009 also takes into account weightings
                                                                             developed by the National Institute of Standards
                          	 LEED for New Construction and Major 		           and Technology. These standards were used to
                         	 Renovations                                       compare one credit to another and assign a rela-
                          	 LEED for Commercial Interiors                    tive value to each.
                          	 LEED for Existing Buildings
                          	 LEED for Core and Shell                          LEED for New Construction and Major Renova-
                          	 LEED for Schools                                 tions Version 3.0, 2009 is based on Credit Cat-
                          	 LEED for Homes                                   egories with the same titles. As mentioned the
                          	 LEED for Neighborhood Development                Regional Priority category has been added. The
                          	 Market Sector Rating Systems                     Credits and attendant points in LEED 2009 are
                         	 o Multi Buildings and Campuses                    now:
                         	 o Retail
                         	 o Healthcare                                       	 Sustainable Sites (SS)
                         	 o Laboratories                                    	 (1) Prerequisite and (26) possible points
                                                                              	 Water Efficiency (WE)
                                                                             	 (1) Prerequisite and (10) possible points

       Rev 2 | 6.09                                                   www.modular.org :: 2009 :: The Modular Building Institute
Modular Building AND the USGBC’s LEED™ Building Rating System




 	 Energy and Atmosphere (EA)
	 (3) Prerequisites and (35) possible points
 	 Materials and Resources (MR)
	 (1) Prerequisite and (14) possible points                               Contents
 	 Indoor Environmental Quality (EQ)                                      Introduction..............................................2
	 (3) Prerequisites and (15) possible points
 	 Innovation  Design (ID)                                               Modular Building
	 (0) Prerequisites and (6) possible points                               and the LEED Building
 	 Regional Priority                                                      Rating System.........................................5
	 (4) possible points
                                                                          Sustainable Sites
This results in an arithmetic tally of 110 possible                       and Modular Building...............................6
points. However the nature of LEED in practice                            Water Efficiency
holds that achieving all 110 points is not pos-                           and Modular Building...............................8
sible; they are available but subject to the influ-
ence of project context, design and construction                          Energy and Atmosphere
choices and design and construction process                               and Modular Building.............................10
variables. Project context is simply a matter of
where the project is located. A project pursu-                            Materials and Resources
ing Sustainable Sites Credit 1 – Site Selection is                        and Modular Building.............................14
awarded a LEED point if the site selected does                            Indoor Environmental
not violate any of the site selection criteria. An                        Quality and Modular Building................18
                                                                                                      .
example of design and construction choices is
achieving the requirements for Materials and                              Innovation and Design
Resources Credit 4.1 – Low Emitting Materials,                            Process and LEED................................24
Adhesives and Sealants by not exceeding the al-
lowable volatile organic compound (VOC) lim-                              Regional Priority....................................26
its. Design and construction processes are such                           Conclusions...........................................27
activities as those necessary to attain Materials
and Resources Credit 3.2 – Construction IEQ                               Sustainable Sites
Management Plan Before Construction. The                                  MATRIX.................................................28
many benefits of modular building do not enable
the finish project to escape the influence of site                        Water Efficiency
selection. However, the economies associated                              MATRIX.................................................30
with manufacturing in a closed environment                                Energy and Atmosphere
with stringent material use and quality control                           MATRIX.................................................32
capabilities makes modular building an ideal
choice for manufacturing energy, material and                             Materials  Resources
resource efficient structures.                                            MATRIX.................................................34

In LEED 2009 the threshold levels for LEED                                Indoor Environmental Quality
certification are:                                                        MATRIX.................................................36

                                                                          Innovation and Design
	   Certified	   40 – 49 Points                                           MATRIX.................................................38
	   Silver	      50 - 59 Points
	   Gold	        60 – 79 Points                                           Regional Priority
	   Platinum	    80 or more Points                                        MATRIX.................................................39

The goal of most stakeholders using LEED as
a building rating tool is to achieve the highest
LEED certification rating possible. Certification
                                                                                                                                                
www.modular.org :: 2009 :: The Modular Building Institute                                                                        Rev 2 | 6.09
Modular Building AND the USGBC’s LEED™ Building Rating System




                         is the process by which a project team fulfills the   aged to visit www.usgbc.org and www.gbci.org
                         prerequisites and earns sufficient credit points      regularly to obtain the latest information on the
                         to reach one of four certification levels: Certi-     LEED family of rating systems and the attendant
                         fied, Silver, Gold or Platinum. This process is       LEED exam.
                         explained in complete detail in the Reference
                         Guides issued for each of the LEED rating sys-        For the purpose of this study modular building is
                         tems as well as on line at www.usgbc.org.             considered to be one of the following:

                         In the LEED certification system prerequisites         	 Prefabricated building components, parts,
                         are activities or processes that must be done but        pieces and sub assemblies assembled under
                         for which no points are awarded. Credits are             controlled conditions and shipped to become
                         pursued as a matter of choice for which points           part of a larger, primary building project. They
                         are awarded if the requirements of the credits           may represent a small portion or a significant
                         are achieved. In LEED for New Construction               contribution of the completed project but they
                         and Major Renovations Version 2009 there are             are not considered to represent the finished
                         nine Prerequisites, one hundred Base Points, six         habitable project in and of themselves.
                         Innovation in Design Points and four Regional          	 Whole building units prefabricated under con-
                         Priority Points.                                         trolled conditions and delivered to the construc-
                                                                                  tion site. These units are commonly identified
                         In LEED 2009 there are nine prerequisites and            as those that are manufactured and assembled
                         seventy-nine possible points. The other LEED             off site then shipped in whole or in part to the
                         building rating systems vary but most carry a            construction site to complete a finished unit.
                         similar category / credit / point structure. The         Usually they are erected on a foundation that is
                         reader is referred to www.usgbc.org for a more           constructed ahead of delivery then assembled
                         complete description of each.                            in large sections or as largely completed units
                                                                                  less final systems connections to civil infra
                         A LEED Accredited Professional is anyone who             structure and site utilities.
                         passes any of the current exams administered
                         by the Green Building Certification Institute         Modular building applied to prefabricated com-
                         (GBCI), an organization allied with the US-           ponents can be used in any building type LEED
                         GBC to provide professional development and           is used to certify. It is important to note that if
                         LEED accreditation testing. After March 31,           prefabricated modular components are used in
                         2009, individuals wishing to take the LEED AP         the context of a larger building they must meet
                         exam will have to register for the LEED Ver-          the LEED criteria that apply to them but also are
                         sion 3 exam. The GBCI will offer an entrance          subject to the LEED rating system as it relates
                         level exam designed for individuals who are al-       to the finished building type under consideration.
                         lied with the green building movement and the         The individual components or subassemblies do
                         application of LEED but who may not need or           not, in themselves, receive LEED certification.
                         desire to be tested for a high degree of techni-      In the case of modular building units the com-
                         cal proficiency. A LEED AP Plus exam will be          pleted unit may be the subject of the LEED rat-
                         available for individuals who anticipate par-         ing application and certification effort and may
                         ticipating in the LEED certification process in a     ultimately be the finished project that receives
                         more involved and technical capacity. For the         LEED certification.
                         purpose of clarity buildings undergo a certifi-
                         cation process. Individuals who pass a LEED
                         accreditation exam become LEED Accredited at
                         the level of the exam they take and are entitled to
                         use the credential LEED Accredited Profession-
                         al Associate or LEED Accredited Professional,
                         LEED AP. The US Green Building Council
                         and the LEED building rating system continue
                         to evolve. Because of this the reader is encour-





       Rev 2 | 6.09                                                     www.modular.org :: 2009 :: The Modular Building Institute
Modular Building AND the USGBC’s LEED™ Building Rating System



                       Modular Building and the
                       LEED Building Rating System

                       I
                           n order to better understand what affects a modular building’s potential for LEED certification
                           and the way LEED certification scores are compiled it is necessary to consider the following
                           observations and conditions that inform the LEED certification process



                       LEED prerequisites and credit opportunities fall into three broad areas of
                       concern:
                         	 Context and Community Connectivity. These issues are largely a function of where the project is located.
                           They are not specific to modular building practice, processes or products. A project using modular building
                           techniques is subject to the opportunities or limitations inherent in good site selection the same as any
                           other project.

                         	 Architectural, Engineering and Construction Choices. These are the decisions that comprise how a proj-
                           ect is designed and constructed. Material selection, construction techniques, building systems selection,
                           installation and controls and most other decisions that pertain to building envelope, mechanical, electrical
                           and plumbing systems and space conditioning are in this category. Modular building offers significant
                           opportunities for environmental stewardship, economic opportunity, LEED certification and market pen-
                           etration in this area. Material handling, optimal construction conditions and environmental control during
                           construction all can contribute to attaining LEED credits and attendant points. Much of this report is
                           focused on this area.

                         	 Construction Administration and Processes. These include such activities as commissioning, construction
                           waste management, maintaining superior interior air quality during construction and before occupancy and
                           measurement and verification. Like Context and Community Connectivity, Construction Administration
                           and Processes are not specific to modular construction. Instead they are prerequisites and credit oppor-
                           tunities that are common to all construction and the project as a whole. However, commissioning can be
                           done under optimal factory conditions, construction waste management and material recycling can occur
                           under tight factory control and construction documentation can be very efficient. All of this can make LEED
                           credit compliance and documentation very efficient.


                           The LEED tables and attendant narrative that                              er self evaluate projects.  The letters stand for
                           follow at the end of this document are provided                           “Yes”, “Maybe” and “No”, referring to the
                           to illustrate how modular building practices and                          likelihood of each of the credits in the project
                           products align with the goals of high perfor-                             under consideration. They are provided only as
                           mance green building and the USGBC’s LEED                                 a guide to assist the reader in understanding the
                           building rating system. Each is presented as a                            application of LEED and how it can be used to
                           reflection of current industry practice. The “Y                           evaluate different products and projects.
                           M N” columns are provided to help the read-


                                                       LEED Evaluation Matrix - Modular Building Institute

           Credit         Description       Y   M    N                    Submittal Requirement                                               Modular Building Issues


           Attaining the Sustainable Sites Credits is largely a matter of project context. They are not specific to the physical qualities or attributes of modular building with the exception
           on SS Credit 7.2 : Heat Island Effect - Roof


                       Construction                                                                                                                                                       
www.modular.org ::Activity Pollution Modular Building Institute path. drawing and narrative.
       Prereq. 1   2009 :: The Required Erosion and sediment control
                                                 Confirm compliance
                                                                                                                     This is a general requirement for most building projects. Modular units need to
                                                                                                                                                                             Rev 2 | 6.09
                                                                                                                     be placed within the guidelines of good site management practice.
                       Prevention
Modular Building AND the USGBC’s LEED™ Building Rating System



                         Sustainable Sites
                         and Modular Building

                         T
                                he Sustainable Sites Category in LEED           Even though the majority of the credits in the
                                2009 has one Prerequisite and twenty six        Sustainable Sites category are not a function of
                                possible points. The additional weight          construction techniques it is important for stake-
                         given to credits and points in this category are in    holders in the modular building industry to un-
                         SS Credits 2 through 4.4, none of which have a         derstand the overall intent and requirements of
                         direct bearing on modular building.                    each credit. Proper siting or placement of modu-
                                                                                lar units can contribute to improved daylighting,
                         SS Credit 7.2: Heat Island Effect – Roof is the        natural ventilation, better storm water manage-
                         only Credit in this category that is a matter of       ment, more efficient site lighting and a host of
                         design and construction of a modular unit. The         other sustainable design and development im-
                         Prerequisites and all other credits in this cate-      provements that contribute to a more energy, ma-
                         gory are a function of context and community           terial and resource efficient project.
                         connectivity. In order to achieve SS credit 7.2
                         modular construction must meet the require-
                         ments for solar reflective index or SRI in the
                         roofing material(s) used over 75% of the roof
                         area. These are SRI of 29 for roof areas of more
                         than 2 in 12 and SRI of 78 for roof areas in ex-         MBI 2009 Awards of Distinction:
                         cess of 2 in 12.                                         Green Building Winners
                         Modular construction may also have unique at-
                         tributes regarding SS Credit 6.1 – Site Develop-
                         ment - Protect and Restore Habitat. Option One
                         in this credit applies to construction done on
                         green fields or sites not previously disturbed or
                         developed. It rewards construction techniques
                         that limit site disturbance and keep disturbed ar-
                         eas to within the areas immediately adjacent to
                         the building footprint. The intent of the credit is
                         to stay within forty feet of the building perimeter,
                         within ten feet of sidewalks and utility trenches
                         serving connection of ten inches in Diameter or
                         less, within 15 feet of trenches with larger utility     Waldorf School, Charlottesville, VA
                         connections and within twenty five feet of areas
                         intended to remain permeable.

                         Because modular components and complete
                         modular building units are fabricated off site
                         and delivered by a variety of over the road trans-
                         port it is possible to achieve tighter site control
                         and less disturbed area in the project perimeter.
                         Industry representatives need to coordinate de-
                         livery of modular components with contractors
                         to insure the site tolerances for SS Credit 6.1 can
                         be maintained.

                         SS Credit 9 – Site Master Plan and SS Credit 10
                         – Joint use of Facilities are specific to LEED for       Jim Russell Racing Drivers School, Sonoma, CA
                         schools and are not reliant on either conventional
                         or modular construction for credit compliance.


       Rev 2 | 6.09                                                      www.modular.org :: 2009 :: The Modular Building Institute
Modular Building AND the USGBC’s LEED™ Building Rating System




    How are modular structures more beneficial?
    Modular construction techniques have been shown to be inherently advantageous in 7 major areas:

        Less Materials Waste – Pre-fabrication makes it possible to optimize construction materials pur-
    chases and usage while minimizing on-site waste and offering a higher quality product to the buyer. Bulk
    materials are delivered to the manufacturing facility where they are stored in a protected environment safe
    from theft and exposure to the environmental conditions of a job site.

         Less Material Exposure to Inclement Weather – Many of the indoor air quality issues identified in
    new construction result from high moisture levels in the framing materials. Because the modular structure
    is substantially completed in a factory-controlled setting using dry materials, the potential for high levels of
    moisture being trapped in the new construction is eliminated.

        Less Site Disturbance – The modular structure is constructed off-site simultaneous to foundation
    and other site work, thereby reducing the time and impact on the surrounding site environment, as well as
    reducing the number of vehicles and equipment needed at the site.

         Safer Construction – Modular construction is a safer alternative. Conventional construction workers
    regularly work in less than ideal conditions dealing with temperature extremes, rain, wind, or any combina-
    tion of natural conditions. This, by its very nature, is a much more challenging environment to work safely
    in. Additionally, the potential for injury including falls, the most common work site risk, is much higher. In
    a factory controlled setting, each worker is typically assigned to a work station supplied with all the ap-
    propriate equipment needed to provide the safest work environment possible. Off-site construction also
    eliminates the hazards associated with materials, equipment and an incomplete construction processes
    typical of construction sites that can attract curious and unwelcome “visitors” (i.e. students on a school
    expansion project).

        Flexibility – When the needs change, modular buildings can be disassembled and the modules relo-
    cated or refurbished for their next use reducing the demand for raw materials and minimizing the amount
    of energy expended to create a building to meet the new need. In essence, the entire building can be
    recycled in some cases.

        Adaptability – Modular buildings are frequently designed to quickly add or remove one or more “mod-
    ules” minimizing disruptions to adjacent buildings and surroundings.

         Built to Code With Shorter Build Times – The bottom line is that with modular construction you can
    get a facility built to the same local codes with construction quality as good as or better than a comparable
    site built building in much less time. Additionally, the abbreviated construction schedule allows you to get
    a return on your investment sooner while minimizing the exposure to the risks commonly associated with
    protracted construction schedules.
    source: Modular Building Institute


                                                                                                                                      
www.modular.org :: 2009 :: The Modular Building Institute                                                              Rev 2 | 6.09
Modular Building AND the USGBC’s LEED™ Building Rating System



                         Water Efficiency
                         and Modular Building

                         L
                                EED rewards project stakeholders for ap-        universal principles and practices that apply to
                                preciating where our water comes from,          all construction.
                                how we use and recycle it while we have
                         it on site and where it goes once we are finished  WE Credit 2 – Innovative Waste Water Technology
                         using it. The primary emphasis is on reducing      rewards project stakeholders for utilizing fixtures
                         dependence on municipally supplied potable         that out perform the allowable water quantities
                         water for irrigation, the transportation of waste  listed in the Energy Conservation Act of 1992.
                         using potable water and overall water conser-      This is done by conducting an inventory of those
                         vation. Through integrated design we can see       fixtures associated with flushing or transporting
                         relationships between the Sustainable Sites Cat-   waste. The fixtures are inventoried and bench
                         egory in LEED and the water conservation goals     marked against those in the Act. Then, substi-
                         and intents of the Water Efficiency category.      tutions are made to enact a water conservation
                         Rainwater harvesting can reduce the reliance on    strategy that reduces the overall need for potable
                         conventional civil infrastructure while contribut- water associated with transporting waste. Points
                         ing to the need for irrigation, if there is one. Or,
                                                                            are rewarded for achieving a 50% reduction or
                         the reductions on potable water demand due to      more in potable water required to transport waste
                         more water efficient bathroom or restroom fix-     below that allowed by the flow rates listed in the
                         tures can lessen the need for transporting waste   Energy Conservation Act of 1992. This can be
                         while integrating well with an on site grey water  achieved through a combination of water effi-
                         separation and treatment facility.                 cient fixtures and / or the utilization of rain water
                                                                            or treated grey water for flushing. Estimates of
                         In LEED Version 3, 2009, the Water Efficiency water saved from a single waterless urinal range
                         Category carries a Prerequisite and ten possible from 20,000 to 60,000 gallons per year depend-
                         points. WE Prerequisite1Water Use Reduction ing on the location and frequency of use.
                         – 20% is based on the previous WE Credit One
                         - 20% Reduction based on the Energy Policy Act WE Credit 3.1 and WE 3.2 – Water Use Reduc-
                         of 1992. In the new version project teams must tion recognize the potential for conserving water
                         achieve a minimum 20% reduction in water use in any way possible with the exclusion of pota-
                         below that allowed in the Energy Policy Act of ble water used for irrigation which is accounted
                         1992 in order to meet WE Prerequisite 1 Water for in WE Credits 1.1 and 1.2. Modular build-
                         Use Reduction – 20%. In addition, LEED 2009 ing manufacturers and suppliers have embraced
                         awards two points to each credit in the Water many of the strategies commonly used to reduce
                         Efficiency category, doubling that available in water consumption. Water conservation and the
                         LEED Version 2.2, 2007.                            ability to implement these strategies in modular
                                                                            construction is well known and largely a matter
                         As with the LEED Sustainable Sites Category, of choice. Current products are durable, reliable
                         the LEED Water Efficiency credits are not spe- attractive and reasonably priced.
                         cific to modular building. WE Credits 1.1 and
                         1.2 associated with reducing potable water de- WE Credit 3.3 – Process Use Water Reduction is
                         mand for irrigation are a matter of resource ef- specific to LEED for Schools. It is intended to
                         ficient landscaping and site water management reward any effort to aggregate a number of wa-
                         in any project. All construction whether con- ter conservation opportunities commonly found
                         ventional or modular can include the principles, in schools. If these uses are housed in modular
                         practices and products associated with water building units then they are in play just as they
                         conservation and site water management. Rain would be for any other building type.
                         water harvesting systems can be integrated into
                         modular building designs. Ecologically sensi- Water conservation and the LEED Water Effi-
                         tive landscaping, intelligent plant selection, in- ciency credits are gaining in priority and applica-
                         tegrated pest management and sensitivity to the tion as the awareness of the importance of water
                         microclimates buildings create when sited are and, in some cases, growing shortages emerge.


       Rev 2 | 6.09                                                      www.modular.org :: 2009 :: The Modular Building Institute
Modular Building AND the USGBC’s LEED™ Building Rating System




Water conservation is one of the hallmarks of               Contest Aims to Green Senior Living
high performance green buildings and one area               Modular Building Institute Extends Annual Award Contest for a
where modular building can enjoy the same                   Real-World Application
benefits as conventional construction. Several
modular construction manufacturers currently
list water conservation and LEED Water Effi-                In 2008 MBI’s Awards of Distinction contest proposed a real-world
ciency credit compliance as part of their mar-              scenario aimed at delivering a sustainable design to deserving
keting effort. At the same time modular build-              community populations.
ing advocates need to be aware of the integrated
design implications for whole building and total
site water management to insure the completed               Students from eligible schools of design, architecture and
design meshes site water harvesting opportuni-              engineering submitted their plans for a community center of a
ties with current water conservation and water              senior population called The Meadows, located in Crozet, Va. The
management strategies. The modular building
                                                            Meadows provides low-income housing to people ages 62 and
industry can benefit by studying the art and sci-
ence of stormwater management to better par-                older.
ticipate in LEED discussions centering on how
a building should be sited, how retention ponds,            The winning entry, pictured here, was submitted by Ball State
rain gardens and other site amenities contribute
                                                            architecture student Tyler Stanley. Stanley’s 4,900-sf design
to LEED credits with open space requirements.
Modular construction that anticipates inclusion             capitalizes on some of the greenest aspects of modular
in projects with rain water harvesting is best if           construction: use of recycled materials and reduced waste from
it has anticipated the detailing, structural loads          off-site construction.
and system interfaces that are part of the build-
ing and site engineering necessary to be part of
the overall systems integration.




                                                            MBI’s student design competition offered a challenge to architecture students for a real-world
                                                            scenario. The winning entry (pictured here) came from Tyler Stanley of Ball State University. The
                                                            senior community center’s green features include: Low to no emitting materials; no VOC paint and
                                                            carpets; double-pane, low E windows; sound absorbing gypsum for reduce noise pollution; LED
                                                            lighting and low-energy appliances; and, a vegetative roof.




                                                                                                                                                             
www.modular.org :: 2009 :: The Modular Building Institute                                                                                     Rev 2 | 6.09
Modular Building AND the USGBC’s LEED™ Building Rating System



                      Energy and Atmosphere
                      and Modular Building

                      C
                              urrent literature supports the fact that      extent possible that a building will perform and
                              energy conservation and the attendant         be operated and maintained as it was intended.
                              reduction in building operating costs are     LEED requires fundamental commissioning of
                      two of the major drivers in the high performance      the HVAC and controls, lighting and controls,
                      green building movement. LEED recognizes the          domestic hot water systems and renewable en-
                      history of the energy conservation movement as        ergy systems if they are included. Commission-
                      the energy crises of the 1970s and the tools that     ing differs from traditional testing and balancing
                      have been developed to model energy use reduc-        or the start up primary space conditioning equip-
                      tion via building envelope and building energy        ment by manufacturer suppliers or subcontrac-
                      systems optimization since that time. LEED            tors in that commissioning must insure that all
                      also recognizes the ongoing connection between        systems are working collectively as intended. In
                      the production of primary power via fossil fuels      the case of modular building commissioning is
                      and the consequences for air pollution, global        assumed to be applied to a finished project.
                      warming and ozone protection. Increasing en-
                      ergy costs and growing concern about energy           If a modular building is fully assembled prior to
                      availability and security are sure to keep the in-    delivery and the systems that must be commis-
                      terest in energy conservation and renewable or        sioned are installed and operational most funda-
                      alternative energy sources in the forefront of the    mental commissioning activities can take place
                      high performance green building movement.             in the factory. However, the modular building
                                                                            is subject to additional commissioning activi-
                      All of the Energy and Atmosphere Prerequisite         ties if connecting to the civil infrastructure, site
                      and Credit opportunities can be applied directly      mounted renewable energy systems, site water
                      to modular construction projects. While this is       supply pressure testing, etc. These activities can
                      true of conventional construction modular build-      only happen in the field and are required for a
                      ing has a number of potential advantages if the       complete commissioning report.
                      industry chooses to pursue them. Modular con-
                      struction that uses structural insulated panels or    It should be noted that beyond the traditional
                      SIPS can produce relatively high R-values and         commissioning activities themselves LEED re-
                      low infiltration rates if fabricated and construct-   quires the following:
                      ed with good quality control. Steel and alumi-
                      num stud frame construction can also produce          1.	Designate an individual as the commissioning
                      energy efficient units if care is taken to insure        agent to lead, review and oversee the comple-
                      proper installation techniques and air sealing.          tion of the commissioning process activities.
                      High performance windows contribute to the               a.	The commissioning authority shall have
                      pursuit of high performance building envelopes              documented commissioning authority ex-
                      in each case as do proper air sealing procedures            perience in at least two projects of similar
                      and quality entrance systems. Several modular               scale, scope and complexity.
                      building manufactures tout superior energy con-          b.	The individual serving as the Commission-
                      servation and reduced operating costs as a func-            ing authority shall be independent of the
                      tion of quality control in factory environments             project’s design and construction manage-
                      as opposed to conventional construction where               ment, though they may be employees of the
                      both labor and materials can be subject to the              firms providing those services. The com-
                      influence of weather.                                       missioning authority may be a qualified em-
                                                                                  ployee or consultant of the Owner.
                      The following discourse summarizes the rela-             c.	The commissioning agent shall report the re-
                      tionship of modular building and the LEED En-               sults, findings and recommendations directly
                      ergy and Atmosphere Prerequisites and Credits.              to the owner.
                                                                               d.	For projects smaller than 50,000 square feet,
                      EA Prerequisite 1 – Fundamental Commission-                 the commissioning agent may include quali-
                      ing of the Building Energy Systems                          fied persons on the design or construction
                                                                                  teams who have the required experience.
                      Commissioning is the art and science of using         2.	The Owner shall document the Owner’s Proj-
                      diagnostic tools, experience and building fo-            ect Requirements (OPR). The design team
                      rensic knowledge to guarantee to the greatest            shall develop the Basis of Design (BOD). The
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Modular Building AND the USGBC’s LEED™ Building Rating System




   commissioning authority shall review these        It is quite common for municipalities to base
   documents for clarity and completeness. The       their building code requirements on ASHRAE
   Owner and design team shall be responsible        standards and references. In this case the modu-
   for updates to their respective documents.        lar buildings in question are assumed to be per-
3.	Develop and incorporate commissioning re-         manently installed on foundations not meant to
   quirements into the construction documents.       facilitate removal or frequent relocation.
4.	Develop and implement a commissioning
   plan.                                             EA Prerequisite 3 – Fundamental Refrigerant
5.	Verify the installation and performance of the    Management
   systems to be commissioned.
6.	Complete a summary commissioning report.          This prerequisite prohibits the use of CFC
                                                     – based refrigerants in new building HVACR
Lastly it may be possible that the completed         systems. These refrigerants are not permitted in
modular unit which has been commissioned             new construction in the US but may be present
largely in the factory is still a subassembly in     in central plants that modular buildings are ser-
a larger completed project. In this case all of      viced by. If this is the case the project using the
the modular building commissioning activities        modular building serviced by the central plant
will be part of a more comprehensive commis-         must obtain an inspection of the central plant as
sioning plan and will have to be coordinated         well as a commitment to phase out the equipment
accordingly. One of the most important roles a       using CFCs in the central plant over time. Each
commissioning authority has when a project in-       is weighed on its merits.
volves modular buildings is to act as the liaison
between the modular building manufacturing           EA Credit 1 – Optimum Energy Performance
plant and the construction site. The commis-
sioning plan should address how commissioning        This credit is based on meeting all the require-
activities that vary in scope and location will be   ments of EA Prerequisite 2 Minimum En-
coordinated and reported.                            ergy Performance which mandates exceeding
	                                                    ASHRAE 90.1 2007 minimum energy perfor-
EA Prerequisite 2 – Minimum Energy Perfor-           mance requirements by 10% for new construc-
mance                                                tion. In Version 3, 2009, LEED provides an op-
                                                     portunity to obtain up to twenty one points for
In LEED 2009, all LEED projects are subject          new construction by computer modeling the pro-
to exceeding the minimum energy performance          posed design against a base case building using
criteria set forth in Sections 5.4, 6.4, 7.4, 8.4,   Appendix G of ASHRAE / IESNA 90.1 – 2007.
9.4, and 10.4 of ASHRAE / IESNA 90.1 – 2007          Once the base case is created and an annual op-
without amendments as well as the prescriptive       erating budget is established the design team is
requirements of Sections 5.5, 6.5, 7.5 and 9.5       tasked with creating a design case building that
without amendments by 10% for new construc-          reduces the annual operating budget by at least
tion and 5% for major renovations. The reader        12% below that required for the base case build-
is referred to ASHRAE / IESNA 90.1 2007 for a        ing before points can be scored. Projects whose
complete description of the requirements. Gen-       yearly operating budget for energy is 12% below
erally the building categories are:                  the Base Building modeling as established by
Section 5 – Building envelope                        Appendix G of ASHRAE 90.1 2007 can score
Section 6 – Heating, Ventilating and Air Con-        the minimum two points. Projects with yearly
ditioning (including parking garage ventilation,     energy operating budgets forty eight percent or
freeze protection, exhaust air recovery and con-     more below the Base Building estimate are eli-
denser heat recovery)                                gible for nineteen points.
Section 7 – Service water heating
Section 8 – Power (including all building power      It is important to note that the modular building
distribution systems)                                in question must be modeled in the context of
Section 9 – Lighting (including exit signs, build-   the site and the final design. This exercise can-
ing exterior. Grounds and parking garages)           not be done remotely or theoretically in the fac-
Section 10 – Other Equipment (including all          tory. This is because energy performance and the
permanently wired electric motors)                   criteria that LEED requires to be considered are
                                                                                                                          11
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                      dependent in whole or in part on final building      ing projects. Integrated design is driving design
                      orientation, passive solar and natural ventilation   trends that install relatively small-scale PV pan-
                      contributions, site lighting, occupancy and mi-      els as window shading devices. Other eligible
                      croclimate conditions that effect yearly energy      systems such as low impact hydro dams, while
                      use.                                                 contributing to the credit, are clearly a matter of
                                                                           site selection and proximity. The contribution of
                      In large projects energy modeling using DOE.2e       these systems to the reduction of the annual en-
                      or other sophisticated modeling software is used.    ergy costs are reflected in the energy modeling
                      In smaller projects more prescriptive measures       or prescriptive approaches to energy cost calcula-
                      can be used based on several ASHRAE publica-         tions found in EA Credit 1. EA Credit 2 Renew-
                      tions such as the Advanced Buildings Core Per-       able Energy points are rewarded for displacing
                      formance Guide. The LEED Reference Guide             conventional fuels and the attendant reduction in
                      contains an extensive discussion of what evalu-      yearly energy costs on a graduated scale. The
                      ation procedures are most appropriate and what       percentage listed in the title of the credits refers
                      is acceptable as building envelope, building sys-    to the reduction in dollars below the yearly en-
                      tems, site and occupancy variables.                  ergy cost in dollars for the base building modeled
                                                                           in Appendix G or through some other prescrip-
                      EA Credit 2 – On-Site Renewable Energy Sys-          tive method. They are:
                      tems                                                 	 1% Renewable Energy		 1 Point
                                                                           	 5% Renewable Energy		 3 Points
                      Once the yearly operating budget of the design       	 9% Renewable Energy		 5 Points
                      case building has been determined using the           	 13% Renewable Energy		 7 Points
                      procedures contained in EA Credit 1 the proj-
                      ect team can address meeting the annual energy       EA Credit 3 – Enhanced Commissioning
                      demands of the project with renewable energy
                      sources and building systems. LEED considers         LEED 2009 awards two points for EA Credit 3.
                      the following systems eligible for consideration     Enhanced commissioning is related to the basic
                      in this credit:                                      commissioning required for all LEED projects in
                                                                           EA Perquisite 1. In addition to the basic require-
                        	 Photovoltaic systems                             ments inherent in EA Prerequisite I the commis-
                        	 Solar thermal Systems                            sioning authority must also:
                        	 Bio-fuel based electrical systems
                        	 Geothermal heating systems (Geothermal 1.	 Conduct a minimum of one commissioning de-
                          heat pumps are excluded but their benefits          sign review of the Owners Program Require-
                          are considered in EA Credit 1 – Optimum             ments (OPR), the Basis of Design (BOD),
                          Energy Performance)                                 and design documents prior to the mid-docu-
                                                                              ments production phase. A back check of the
                        	 Geothermal electrical systems
                                                                              remarks and responses to the design reviews
                        	 Low impact hydro electric power systems
                                                                              must be included in subsequent phases.
                        	 Wave and tidal systems
                                                                          2.	 The Commissioning authority shall also re-
                      For EA Credit 2 these systems are generally con-        view contractor submittals concurrent with
                      sidered to be located on site and dedicated to the      the A/E reviews. Findings must go directly to
                      subject project. Systems such as photovoltaics          the owner.
                      and solar domestic water heating systems can        3.	 Develop a systems manual that provides fu-
                      have their internal components installed in the         ture operating staff the information needed to
                      modular building factory but final assembly of          understand and properly operate the commis-
                      the collectors or PV arrays is typically done in        sioned systems.
                      the field. This is certainly true of any array that 4.	 Verify the requirements for staff training and
                      is site mounted or part of a larger central array       operating personnel have been completed.
                      dedicated to more than one modular building.        5.	 Participate in a review of the building opera-
                                                                              tion within 10 months of substantial comple-
                      Renewable energy systems can be applied to              tion.
                      any building construction type and are being As in the EA Prerequisite 1 – Fundamental Build-
                      found increasing frequently in modular build- ing Systems Commissioning enhanced commis-
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Modular Building AND the USGBC’s LEED™ Building Rating System




sioning activities and responsibilities may be       is to acquire sufficient building systems data to
split between the manufacturing plant and the        verify the building is performing as anticipated.
construction site. The commissioning plan must       In this regard this credit is often evaluated as a
reflect how commissioning activities will be co-     compliment to the commissioning activities that
ordinated. And, systems that are assembled or        are taking place in the same time period, espe-
sub-assembled at the factory which become part       cially if Enhanced Commissioning activities are
of the permanent installation must be commis-        taking place.
sioned as part of the finished installation.
                                                    The work associated with obtaining this cred-
EA Credit 4 – Enhanced Refrigerant Manage- it can be relatively simple if the structures are
ment                                                modest in scale and the systems are limited and
                                                    straight forward. Many modular building appli-
LEED 2009 awards two points for EA Credit 4. cations be they classrooms or small office are in
LEED rewards project teams that make respon- this category. Modular buildings of this type are
sible choices regarding the selection, installation often single zone structures with dedicated space
and maintenance of refrigerants. This credit conditioning systems and simple controls.
opportunity is not specific to modular building
but is a function of space conditioning equip- EA Credit 6 – Green Power
ment and the refrigerant choices that accompany
them. The point for this credit is obtained by not LEED 2009 awards two points for EA Credit 6.
using refrigerants or by selecting one that has the Green Power refers to electrical energy generat-
qualities and attributes of being efficient while ed off site using criteria established by the Center
minimizing the potential for ozone depletion and for Resource Solutions (CRS) Green-e products
global warming should the refrigerant wear out certification requirements. Projects are rewarded
prematurely, require difficult or dangerous main- one LEED point for contracting for at least 35%
tenance or escape to the atmosphere. R410A or of the project’s electrical requirements for two
Puron is preferable to R12 or R22. A LEED years. A second point is available if the contract
point is rewarded for selecting a refrigerant that doubles to 70% for the same two year period.
balances these criteria and still meets equipment
performance and warranty requirements.              This credit is not specific to modular buildings
                                                    sans for the indirect implication that very energy
EA Credit 5 – Measurement and Verification          efficient modular buildings can reduce the actual
                                                    kW required per year, hence lowering the per-
LEED 2009 awards three points for EA Credit centage of Green Power that is contracted for.
5. Measurement and Verification is a process by
which the operation and associated energy per- The literature supports the fact that modular
formance of a completed project is monitored for buildings can be very energy and resource ef-
at least one year using the processes and prac- ficient. Competitions now showcase the vari-
tices set forth in the International Performance ous ways in which modular building suppliers
and Measurement  Verification Protocol (IP- are incorporating energy and water conserving
MVP) Volume III. The IPMVP allows the use equipment and features in completed projects.
of two protocols, Option B and D respectively Stakeholders representing modular buildings in
depending on the complexity of the project and LEED applications need to have an appreciation
the number of systems that use energy.              for which activities are joined in the manufactur-
                                                    ing facility and which are a function of outside
While this credit is not specific to modular build- collaborations and team member participation.
ing project teams need to understand the require- It must also be noted that unless the modular unit
ment of the credit as it related to the installed represents the entire finished project, modular
controls, sensors, data acquisition systems and sub assemblies and modular units that comprise
other performance indicators the IPMVP proto- a portion of a larger whole project are evaluated
cols involve. Obtaining this point may require against the energy performance of the project as
coordination between the modular building sup- a whole.
plier and the HVAC and / or the mechanical,
electrical and plumbing engineers. The intention
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Modular Building AND the USGBC’s LEED™ Building Rating System



                      Materials and Resources
                      and Modular Building

                       M
                                 odular building by nature is material       In order to facilitate the LEED application the
                                 and resource efficient. One of the great    modular component or modular unit manufac-
                                 economies of modular building is the        ture must be intimately familiar with the nature,
                       ability to assemble repetitive units in controlled    source and manufacturing processes associated
                       conditions. Another is to minimize material           with the materials assembled in the modular
                       waste associated with conventional construction       building entity in question. This will be discussed
                       due to weather intrusion and construction site        further in the Credit interpretations below. The
                       theft. Modular components and subassemblies           reader is invited to study the LEED Reference
                       that exhibit controlled tolerances can be coordi-     Guide for the LEED rating system being used for
                       nated into larger projects. Whole modular units       a more complete discourse on the subjects of ma-
                       —largely finished prior to arriving at the con-       terials and resources.
                       struction site—can significantly limit construc-
                       tion waste generated at the site and contribute       The Prerequisite and LEED Credit opportunities
                       directly to construction site waste management.       in the Materials and Resources section are:

                       LEED rewards projects for recognizing where           MR Prerequisite 1 – Storage and Collection of
                       materials come from, how they are used on site,       Recyclables
                       whether or not they are salvaged during renova-
                       tions, and how the residual waste stream is man-      This prerequisite is common to all LEED projects
                       aged. Special recognition is given to using ex-       and not specific to modular building. The project
                       isting buildings, materials with recycled content     team must illustrate how glass, aluminum, paper,
                       and those that are mined, harvested, extracted        corrugated cardboard, and plastic are collected,
                       and assembled within 500 miles of the construc-       stored and then removed from the project site
                       tion site. Finally LEED rewards projects that         whether or not a municipal waste collection pro-
                       use products grown using good stewardship             gram is in place. This is typically the responsibil-
                       practice, and are lightly processed or have low       ity of the design team.
                       embodied energy.
                                                                              	 MR Credit 1.1 – Building Reuse, Maintain
                       In order to accurately evaluate the role of materi-      75% of Existing Walls Floors and Roof
                       als and resources in modular building and LEED         	 MR Credit 1.2 – Building Reuse, Maintain
                       projects the following must be understood:               95% of Existing Walls Floors and Roof
                                                                              	 MR Credit 1.3 – Building Reuse, Maintain
                          	There are no LEED certified products                 50% of Interior Non Structural Elements
                          	A product can not give a LEED project
                           points                                        These credits only apply to LEED projects that
                          	A product can contribute toward or comply involve existing buildings. In LEED 2009 MR
                           with LEED credit requirements                 Credit 1.1 is awarded two points. It is possible
                                                                         that the existing building in question is a modu-
                       In LEED products fall into two categories: Con- lar building. It is also possible that the project
                       tribution Credits and Compliance Credits.         involves adding modular buildings or new con-
                                                                         struction that contains modular components to an
                       Contribution Credits require a calculation to de- existing building. In each case an inventory of
                       termine what percentage of the project’s materi- the building(s) is conducted to calculate the per-
                       als meet the requirement set forth by the LEED centage of each involved. These credits stay in
                       rating system that the project team is applying play unless the new construction being added to
                       for certification. Compliance Credits require all the existing building (if any) exceeds the size of
                       related materials to meet a certain requirement the existing building by two hundred percent, at
                       set forth by the standard. All products related which point these credits drop out and the exist-
                       to the credit must all pass the standard. These ing building materials segue into MR Credits 2.1
                       credits are pass or fail.                         and 2.2, Construction Waste Management.

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Modular Building AND the USGBC’s LEED™ Building Rating System




  	 MR Credit 2.1 – Construction Waste Man- LEED rewards incorporating used building ma-
    agement, Divert 50% from Disposal               terials in new construction and major renovation.
  	 MR Credit 2.2 - Construction Waste Man- To date this practice is very limited in the manu-
    agement, Divert 75% from Disposal               facture of new modular building components
                                                    or modular units. However, it is quite possible
One of the significant economies associated that modular building practices could be used in
with modular construction is the ability to man- LEED projects where other aspects of the overall
age construction waste. LEED rewards con- construction could feature these materials. The
struction waste management at the construction percentages listed refer to the percentage of Di-
site by being able to account for the materials, visions Two through Ten material costs of that
by weight or by volume, that are diverted from are represented by reused materials.
landfills. This includes all non-hazardous ma-
terials excluding cut and fill and organic mate-      	 MR Credit 4.1 – Recycled Content, 10% (post
rial removed from the site. One direct benefit of       consumer + ½ pre consumer)
reducing the overall waste stream is the simpli-      	 MR Credit 4.2 – Recycled Content, 20% (post
fication of construction waste management at            consumer + ½ pre consumer)
the site and the attendant reduction in dumpster
costs and hauling fees.                             Modern modular building construction uses a
                                                    full range of materials with high recycled con-
In the case of modular building overall construc- tent. These materials are recognized for there
tion waste generated at the site can be reduced relatively high strength to weight ratios, mois-
significantly. Moreover there may be Innovation ture resistance and cost effectiveness. LEED
Points available to LEED project teams that can recognizes the contribution of material manufac-
illustrate similar waste management practices tures that use both post consumer and pre con-
are in play at the modular building manufactur- sumer recycled content. Post consumer recycled
ing facilities. In order to apply for an Innovation content is that which is manufactured from such
Point the LEED team must be able to do a similar items as plastic bottles and cans which, once
“upstream” evaluation to determine the amount used, find their way back into the manufactur-
of construction waste material generated in the ing process. Pre consumer recycled content is
fabrication of modular buildings at the plant and that which transfers from one industry to another
the amount also diverted from landfills.            without interfacing with consumers. Fly ash in
                                                    concrete or wheat straw substrate are two exam-
In order to calculate MR Credits 3.1 through ples. In order to participate in obtaining these
5.2 LEED requires project teams to calculate credits the modular building manufacturer must
the cost of building materials in Divisions Two be able to identify and quantify the nature and
through Ten less labor and transportation costs. percentage by weight of recycled content in the
This number then forms the denominator in materials used in modular construction. These
the calculations used to determine compliance include but are certainly not limited to materials
with the Credit requirements in each. Achiev- commonly found in the modular construction in-
ing these credits requires a working knowledge dustry: oriented strand board (OSB) and insula-
of the source of the materials, their composition tion plastics found in structural insulated panels
and the point of purchase. Modular building (SIPs) agriculturally based substrates, linoleum,
representatives should familiar themselves with aluminum, metal and glass window assemblies,
the full range of credit requirements detailed in medium and light gauge steel framing, carpet
the LEED Reference Guides. Only materials systems, floor tile, acoustic ceiling tile, cabine-
that are permanently installed qualify for inclu- try, interior drywall partitions, surface treatments
sion in MR Credits 3 through 7.                     and fabrics, doors, metal roofing, etc. Each must
                                                    be evaluated for recycled content and cost rela-
  	 MR Credit 3.1 – Material Reuse, 5%              tive to the overall cost of the modular component
  	 MR Credit 3.1 – Material Reuse, 10%             or unit less labor and transportation. Because
                                                    transportation costs associated with transporting
                                                                                                                        15
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Modular Building AND the USGBC’s LEED™ Building Rating System




                      modular building units is documented separatelyshow that at least 2.5% of the cost of the mate-
                      from the product this information simply needs rials in Division Two through Ten in the entire
                      to be recorded an provided to the appropriate  project is represented by materials that have these
                      LEED submission contact person.                attributes. In order to qualify for this Credit and
                                                                     the point available the modular building supplier
                        	MR Credit 5.1 – Regional Materials, 10% Ex- must be able to identify and quantify which ma-
                         tracted, Processed and Manufactured Region- terials comply. These are then evaluated against
                         ally                                        the total project cost of materials in those divi-
                        	MR Credit 5.2 – Regional Materials, 20% Ex- sions and a determination is made.
                         tracted, Processed and Manufactured Region-
                         ally                                        MR Credit 7 – Certified Wood

                      These Credits recognize the economic and en-           Certified wood is that which comes from sources
                      vironmental benefits of building with materials        certified by the Forest Stewardship Council’s
                      that are found in proximity to the construction        Principles and Criteria. These include but are not
                      site. The percentages listed refer to the portion      limited to structural framing, sub-flooring, wood
                      of the total material cost less labor and trans-       doors and finishes. In order to qualify for this
                      portation of materials in Divisions Two through        Credit and the point available 50% of the value of
                      Ten. In order to qualify for these points the point    the wood based products in the completed proj-
                      of purchase of the modular building component          ect that are permanently affixed must come from
                      or modular building unit must be within a 500          FSC certified sources. The modular building sup-
                      miles radius of the project site. The modular          plier should be able to identify and quantify what
                      building manufacturer must then be able to iden-       those products are and have proof of the chain of
                      tify what building products used in the construc-      custody that accompanies FSC certification. If
                      tion of the component or modular building unit         the FSC certified source is within 5oo miles of
                      were extracted, processed, manufactured and            the construction site credit can be taken for MR
                      purchased within that same 500 mile radius. For        Credit 5.1-Regional Materials.
                      homogenous materials this can be a relatively
                      easy assessment. For materials that are complex
                      or which derive a portion of their materials out-
                      side the 500 mile radius this can be an involved
                      calculation. The 1000 mile diameter that results
                      from the 500 mile radius is a significantly large
                      area and many LEED projects get one or both of
                      the points associated with these Credits. Most
                      modular building units are shipped from within
                      a 500 mile radius of the construction site so it be-
                      hooves the project team to attempt these Credits.
                      It should be noted that the 10% and 20% of the
                      value of the materials on the project are calcu-
                      lated against the total cost of materials including
                      site development.

                      MR Credit 6 – Rapidly Renewable Materials

                      Rapidly renewable materials and products are
                      those which are derived from raw materials that
                      come to market in a ten year cycle or less. These
                      are typically such materials as bamboo, Agrifi-
                      ber, linoleum, cork, wool and cotton. LEED
                      awards a point to LEED project teams that can
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Modular Building AND the USGBC’s LEED™ Building Rating System




Markets Currently Served by Commercial Modular Construction




source: Modular Building Institute,
2007 Commercial Modular Construction Report




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                      Indoor Environmental
                      Quality and Modular Building

                      N
                               ext to overall energy efficiency, effec- We have arrived at this juncture in time with the
                               tive daylighting and natural ventilation,full capability for industry-change toward provi-
                               superior indoor environmental quality    sion of both environmentally conscious buildings
                      is one of the most desirable and important at-    and eco-friendly building materials. The modular
                      tributes of high performance green buildings.     building industry has control over both the ma-
                      Improved health and optimum building occu-        terials and quality control features that provide
                      pant performance as a function of interior envi-  superior building atmospheres. LEED is used
                      ronments that are allergy free and non toxic are  to explore the relationship of energy efficiency,
                      now appreciated as one of the most important      the influence of daylight and natural ventilation,
                      returns on the investment in high performance     the use of allergy free, non toxic materials and
                      green buildings. Studies linking occupant health  the psychology of space with respect of acous-
                      and satisfaction to natural light and clean inte- tics and views to provide highly desirable spaces
                      rior air have been in the medical literature for  using a variety of assembly techniques, includ-
                      decades. More recent studies range from those     ing modular building. This is evidenced by the
                      focusing on single issues such as absenteeism     creative and inspirational responses produced by
                      and lost asthma days to the importance of good    modular building manufactures who have par-
                      acoustics to broader concerns of human ecology,   ticipated in green building challenges. They are
                      ergonomics and the ongoing impact of spending     proof positive the modular building industry can
                      as much as 90% of our time indoors.               continue to pioneer and respond to the evolution
                                                                        of the green building movement. The following
                      The design and construction market’s response to is a discussion of modular building as it relates
                      our growing awareness of the impact of the built to the LEED Indoor Environmental Quality cat-
                      environment on our general well being and the egory.
                      financial benefits associated with environments
                      optimized for health and productivity has been EQ Prerequisite 1: Minimum IAQ Performance
                      very positive. It has precipitated a major shift
                      in industry response and product availability This prerequisite is based on ASHRAE 62.1-
                      within the green building movement. Where it 2007, Ventilation for Acceptable Indoor Air
                      may have been difficult ten years ago to find non Quality with separate consideration of paragraph
                      proprietary products that were allergy free and 5.1 for buildings that are naturally ventilated.
                      non toxic today they are commonplace and price ASHRAE 62 is commonly used as the founda-
                      competitive. Some are enhanced by the fact that tion of many codes but LEED requires adher-
                      they are manufactured with recycled materials ing to local code requirements if they are more
                      and often found within 500 miles of the project stringent. Generally ASHRAE 62 determines the
                      site. Improvements in HVAC system efficiency, amount of ventilation air required as well as stan-
                      dehumidifying capability and the use of energy dards for the quality of ventilation air and how it
                      system modeling to right size space condition- is best distributed. The Prerequisite apples to all
                      ing systems and controls has all contributed to building types classified as permanently installed
                      more cost effective ways of maintaining accept- buildings regardless of the fabrication or con-
                      able psychrometrics and comfort conditions. struction deliver method.
                      We have arrived at the point where product sup-
                      pliers aware of the health consequences of how EQ Prerequisite 2: Environmental Tobacco
                      materials impact interior air quality have joined Smoke (ETS) Control
                      forces with an enlightened design and engineer-
                      ing community who have the diagnostic tools The Prerequisite to eliminate or strictly control
                      necessary to optimize both natural and mechani- environmental tobacco smoke is applicable to
                      cal space conditioning systems. LEED has pro- all building types. The LEED reference guide
                      vided the forum through which the principles gives specific requirements for the design, con-
                      and practices of integrated design can be used to struction, commissioning and control of smoking
                      combine the best of both in the most cost effec- areas inside LEED certified buildings if they are
                      tive ways possible.                               to be included. Requirements vary between com-

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Modular Building AND the USGBC’s LEED™ Building Rating System




mercial and multi-family residential buildings. must be maintained in spaces that are not defined
They are not specific to modular buildings.     as high density.

EQ Prerequisite 3: Minimal Acoustical Perfor- Spaces that are naturally ventilated must have
mance (LEED for Schools only)                   CO2 sensors in each space located between three
                                                and six feet above the floor.
LEED for Schools contains this prerequisite
which is intended to provide minimum acoustic Modular building manufactures must confirm
performance in core learning spaces in academic these rates are achievable and install the proper
buildings. Attaining the credit is based on de- sensors and associated limit indicators to inform
signing classrooms and other learning spaces building operators and occupants when design
to meet the Reverberation Time (RT) require- conditions are not being met. If space condition-
ments of ANSI standard S12.60-2002, Acousti- ing is accomplished with a combination of forced
cal Performance Criteria, Design Requirements air and other equipment the LEED team must ex-
and Guidelines for Schools. Also, classrooms plain how ventilation air will be controlled and
and other core learning spaces must meet Sound how the sensors will work in concert with other
Transmission Class (STC) requirements except controls.
for windows which must meet an STC rating of
at least 35.                                    EQ Credit 2: Increased Ventilation

In addition a background noise level of 45 dBA       LEED rewards project teams for providing a
must be met using the methodologies described        minimum of thirty percent additional ventila-
in annexes B through D of ANSI Standard              tion air to the regularly occupied areas of the
S12.60-2002. Or, classrooms and other core           building. The benefit is additional fresh air and
learning spaces must achieve an RC (N) Mark II       increased assurance that any residual pollutants
level of 37 with HVAC equipment and installa-        will be removed with additional ventilation and,
tions as defined in the 2003 HVAC Applications       hopefully, effective filtration. This credit can be
ASHRAE Handbook, Chapter 47.                         applied to modular construction the application
                                                     of which must be modeled in EA Credit 1: Opti-
Modular building units can be optimized to meet mum Energy Performance.
these criteria as they are seldom fabricated of
heavy masonry construction or massive materi- EQ Credit 3.1 Construction IAQ Management
als that reflect sound. SIP construction, metal Plan During Construction
studs with multiple layers of drywall mounted
on resilient clips, acoustic ceiling tiles and other Obtaining this Credit requires understanding
acoustic design techniques can all be applied. the Credit intent with respect to modular build-
The strategy for meeting this Prerequisite and ing manufacturing environments and conditions.
the associated EQ Credit 9: Enhanced Acousti- The criteria for maintaining acceptable IAQ dur-
cal Performance can be formed around materi- ing construction are based on the Sheet Metal and
als and construction techniques commonly used Air Conditioning Contractors National Associa-
in the modular building industry. The overall tion (SMACNA) IAQ Guidelines for Occupied
approach must be considered against the site Buildings Under Construction, 1995, Chapter 3.
context, whether or not the finished project is When applied to conventional construction proj-
multi-story and ambient noise conditions.            ects the intent is to insure that work in place is
                                                     protected, the project site is generally clean and
EQ Credit 1: Outdoor Air Delivery Monitoring free of excessive water, materials are effectively
                                                     stored and kept dry and ductwork is kept clean,
This Credit is intended to insure occupant com- especially if the HVAC system is used during
fort by monitoring the amount of air mechani- construction.
cally delivered to spaces with a density of 25
people per 1000 square feet or less, keeping it In modular building manufacturing plants the
within 10% of designed air flow rates. 15% conditions are often ambient, reducing the need
                                                                                                                          19
www.modular.org :: 2009 :: The Modular Building Institute                                                  Rev 2 | 6.09
Modular Building AND the USGBC’s LEED™ Building Rating System




                      for supplemental space conditioning during con-       Once healthy building products and practices
                      struction. The assembly areas are not subject to      are implemented the LEED team can subscribe
                      excessive moisture or extremes in temperature         to one of two techniques to obtain the point for
                      and are generally controlled to provide accept-       this credit.
                      able working conditions. If modular units are
                      assembled in whole or in part outside these con-      The first is to flush out the building with a mini-
                      trolled conditions do not exist and the modular       mum of 14,000 cubic feet of outside air per
                      building units are subject to the same criteria for   square foot of building. The air must be intro-
                      this Credit as conventional construction. And, it     duced maintaining at least 60ºF and 60% relative
                      is assumed that factory finished units are shipped    humidity. Alternative approaches to this tech-
                      and installed in ways that also maintain the in-      nique are allowable if the building is occupied.
                      tent of the credit which assumes the precautions      The flush out is complete when the total amount
                      are observed until the project is completed. In       of air necessary to satisfy the credit requirement
                      order to meet the intent of this credit the con-      has been routed through the building.
                      ditions expected by meeting the SMACNA
                      standard should be evidenced in the completed         The second alternative is to perform IAQ sam-
                      project. The narrative provided in the LEED           pling and testing using testing protocols con-
                      template for this credit should explain how this      sistent with the US Environmental Protection
                      is accomplished.                                      Agency’s Compendium of Methods for the De-
                                                                            termination of Air Pollutants in Indoor Air. In
                      EQ Credit 3.2 Construction IAQ Management             this approach testing is conducted to specifically
                      Plan Before Occupancy                                 detect the presence and concentrations of the
                                                                            pollutants listed above. This approach is much
                      LEED rewards project teams that build with al-        more scientific and useful than simply flushing
                      lergy free non toxic material and building prac-      air through the structure although both are ac-
                      tices as defined in EQ Credits 4.1 through 4.6        ceptable.
                      described below. As an extra precaution EQ
                      Credit 3.2 Construction IAQ Management Plan       In order to meet the intent of the credit either
                      Before Occupancy is available to insure that      method should be conducted on site in what is the
                      any residual indoor air pollutants are removed.   completed LEED project. Air sampling and mea-
                      This is done by either flushing out the complet-  surement done inside the modular building man-
                      ed building or measuring the same using IAQ       ufacturing facility can be adversely impacted by
                      testing procedures focused on the following:      the manufacturing environment. Also, modular
                                                                        units can pick up pollutants during transportation
                        	 Formaldehyde (HCHO) not to exceed 50 that could impact the testing and which should be
                          parts per billion                             removed or ventilated out before the intent of the
                        	 Particulates not to exceed 50 microns per cu- credit can be met. LEED only rewards accept-
                          bic meter                                     able IAQ levels in the completed structure so the
                        	 Total Volatile Organic Compounds (TVOC) testing must be completed on site.
                          not to exceed 500 micrograms per cubic me-
                          ter                                           EQ Credit 4: Low Emitting Materials
                        	 Carbon Monoxide (CO) at 9 parts per billion
                          and no greater than 2 parts per million above The modular building industry is scrutinized
                          outdoor levels                                more than site-build construction for its ability
                        	 4-phenylcyclohexane (4-PCH) not to exceed to provide usable habitats with acceptable indoor
                          6.5 micrograms per cubic meter                air quality, despite the fact that this feature has
                                                                        also been proven to be very possible in modu-
                      In order to insure superior air quality in any lar environments. The combination of growing
                      completed structure it is important to build with awareness of the consequences of poor indoor
                      allergy free non toxic materials and maintain air quality coupled with LEED and the growing
                      the same with ecologically acceptable cleaning high performance green building movement has
                      products. Modular building is no exception. made compliance with this collection of credits
20
     Rev 2 | 6.09                                                    www.modular.org :: 2009 :: The Modular Building Institute
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED
Modular Construction & LEED

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Modular Construction & LEED

  • 1. Modular Building and the USGBC’s LEED™ Version 3.0 2009 Building Rating System Prepared for ___________________________ T his report was prepared at the request of the Modular Building Institute (MBI). It is intended to provide the membership of MBI and other interested stakeholders with an overview The Modular Building Institute of how the Modular Building Institute’s current practices 944 Glenwood Station Lane, Suite 204 and products can benefit from an awareness of the US Green Charlottesville, VA 22901 Building Council’s Leadership in Energy and Environmental Design (LEED™) Building Rating System. Information in this document represents the author’s best attempt to align the modular building industry with the Prerequisite and Credit requirements imbedded in LEED. The interpretations herein are those of the author and do not represent any official posture of the US Green Building Council beyond those contained in the Reference Guide to LEED for New Construction and Major Renovations, Version 3.0, 2009. Prepared by It is recognized that modular building components and finished ___________________________ modular building units can be a part of any LEED design and Robert J. Kobet, AIA, LEED AP construction effort. This report is limited to LEED for New Sustainaissance International, Inc. Construction and Major Renovations, applied to commercial 5140 Friendship Avenue construction, and LEED for Schools. The literature shows Pittsburgh, PA, 15224 there is a growing awareness of the environmental benefits and of modular construction in the residential sector. LEED for Homes has emerged from its pilot phase and is currently in use. 137 Golden Isles Drive Most of the comments and observations of this report can be Hallandale, FL., 33009 applied to LEED for Homes. Rev 2 | 6.09
  • 2. Modular Building AND the USGBC’s LEED™ Building Rating System Modular Building and the USGBC’s LEED™ Building Rating System Introduction T he emergence of green building as the The purpose of this paper is to align the interests combination of environmental stew- and goals of the Modular Building Industry with ardship and economic opportunity has LEED Version 3, 2009, or LEED V3. The newest served to drive several related construction in- version of LEED reflects the US Green Building dustries toward market opportunities provided Council’s desire to accomplish the following: by the green building movement. Conversely, existing industries with products and practices 1. Normalize the scoring of the various rating that resonate with the tenets of sustainable de- systems to a 100 point system. sign and development and green building have 2. Give greater emphasis to those credits that naturally benefited from the increased aware- stress energy conservation, renewable energy ness and market opportunities inherent in this systems and the US Green Building Council’s paradigm shift. The US Green Building Council drive toward carbon neutral buildings. with its Leadership in Energy and Environmen- 3. Introduce a new Credit Category that rewards tal Design (LEED™) building rating system has LEED project teams for successfully achiev- assumed a leadership position in the US and ing credits dealing with regional priorities. In abroad and is serving as the preeminent organi- Version 3 (V3) these are referred to as Region- zation identified with and instrumental in green al Priority credits or “RPs”. building market transformation. This posture is underscored by the international adaptation In LEED Version 3.0, 2009 the allocation of of LEED as the most popular and best-known points between credits is based on the potential third party verified green building rating system environmental impacts and human benefits of currently in use. Federal, State and local build- each credit with respect to a set of impact catego- ing construction requirements and development ries. These impacts are defined as the environ- practices now commonly reference or require mental or human impacts of design, construction, LEED certification. Its influence continues to operation and maintenance of buildings. These grow. At the USGBC Greenbuild Conference in include such things as greenhouse gas emissions, Boston in November 2009, it was declared that the production of toxins, fossil fuel use and water the USGBC is the fastest growing not for profit and air pollution. The US Green Building Coun- organization in history. In response to market cil used parameters from the US Environmental opportunities and the desire to respond to stake- protection Agency’s TRACI environmental im- holder desires to make LEED more specific to pact categories as the basis for weighting indi- building applications, LEED has evolved from vidual credits. TRACI was developed to assist in a single LEED for New Construction and Major the evaluation of life cycle assessment, industrial Renovations to the following family of LEED ecology, process design and pollution prevention. products: LEED 2009 also takes into account weightings developed by the National Institute of Standards LEED for New Construction and Major and Technology. These standards were used to Renovations compare one credit to another and assign a rela- LEED for Commercial Interiors tive value to each. LEED for Existing Buildings LEED for Core and Shell LEED for New Construction and Major Renova- LEED for Schools tions Version 3.0, 2009 is based on Credit Cat- LEED for Homes egories with the same titles. As mentioned the LEED for Neighborhood Development Regional Priority category has been added. The Market Sector Rating Systems Credits and attendant points in LEED 2009 are o Multi Buildings and Campuses now: o Retail o Healthcare Sustainable Sites (SS) o Laboratories (1) Prerequisite and (26) possible points Water Efficiency (WE) (1) Prerequisite and (10) possible points Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 3. Modular Building AND the USGBC’s LEED™ Building Rating System Energy and Atmosphere (EA) (3) Prerequisites and (35) possible points Materials and Resources (MR) (1) Prerequisite and (14) possible points Contents Indoor Environmental Quality (EQ) Introduction..............................................2 (3) Prerequisites and (15) possible points Innovation Design (ID) Modular Building (0) Prerequisites and (6) possible points and the LEED Building Regional Priority Rating System.........................................5 (4) possible points Sustainable Sites This results in an arithmetic tally of 110 possible and Modular Building...............................6 points. However the nature of LEED in practice Water Efficiency holds that achieving all 110 points is not pos- and Modular Building...............................8 sible; they are available but subject to the influ- ence of project context, design and construction Energy and Atmosphere choices and design and construction process and Modular Building.............................10 variables. Project context is simply a matter of where the project is located. A project pursu- Materials and Resources ing Sustainable Sites Credit 1 – Site Selection is and Modular Building.............................14 awarded a LEED point if the site selected does Indoor Environmental not violate any of the site selection criteria. An Quality and Modular Building................18 . example of design and construction choices is achieving the requirements for Materials and Innovation and Design Resources Credit 4.1 – Low Emitting Materials, Process and LEED................................24 Adhesives and Sealants by not exceeding the al- lowable volatile organic compound (VOC) lim- Regional Priority....................................26 its. Design and construction processes are such Conclusions...........................................27 activities as those necessary to attain Materials and Resources Credit 3.2 – Construction IEQ Sustainable Sites Management Plan Before Construction. The MATRIX.................................................28 many benefits of modular building do not enable the finish project to escape the influence of site Water Efficiency selection. However, the economies associated MATRIX.................................................30 with manufacturing in a closed environment Energy and Atmosphere with stringent material use and quality control MATRIX.................................................32 capabilities makes modular building an ideal choice for manufacturing energy, material and Materials Resources resource efficient structures. MATRIX.................................................34 In LEED 2009 the threshold levels for LEED Indoor Environmental Quality certification are: MATRIX.................................................36 Innovation and Design Certified 40 – 49 Points MATRIX.................................................38 Silver 50 - 59 Points Gold 60 – 79 Points Regional Priority Platinum 80 or more Points MATRIX.................................................39 The goal of most stakeholders using LEED as a building rating tool is to achieve the highest LEED certification rating possible. Certification www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 4. Modular Building AND the USGBC’s LEED™ Building Rating System is the process by which a project team fulfills the aged to visit www.usgbc.org and www.gbci.org prerequisites and earns sufficient credit points regularly to obtain the latest information on the to reach one of four certification levels: Certi- LEED family of rating systems and the attendant fied, Silver, Gold or Platinum. This process is LEED exam. explained in complete detail in the Reference Guides issued for each of the LEED rating sys- For the purpose of this study modular building is tems as well as on line at www.usgbc.org. considered to be one of the following: In the LEED certification system prerequisites Prefabricated building components, parts, are activities or processes that must be done but pieces and sub assemblies assembled under for which no points are awarded. Credits are controlled conditions and shipped to become pursued as a matter of choice for which points part of a larger, primary building project. They are awarded if the requirements of the credits may represent a small portion or a significant are achieved. In LEED for New Construction contribution of the completed project but they and Major Renovations Version 2009 there are are not considered to represent the finished nine Prerequisites, one hundred Base Points, six habitable project in and of themselves. Innovation in Design Points and four Regional Whole building units prefabricated under con- Priority Points. trolled conditions and delivered to the construc- tion site. These units are commonly identified In LEED 2009 there are nine prerequisites and as those that are manufactured and assembled seventy-nine possible points. The other LEED off site then shipped in whole or in part to the building rating systems vary but most carry a construction site to complete a finished unit. similar category / credit / point structure. The Usually they are erected on a foundation that is reader is referred to www.usgbc.org for a more constructed ahead of delivery then assembled complete description of each. in large sections or as largely completed units less final systems connections to civil infra A LEED Accredited Professional is anyone who structure and site utilities. passes any of the current exams administered by the Green Building Certification Institute Modular building applied to prefabricated com- (GBCI), an organization allied with the US- ponents can be used in any building type LEED GBC to provide professional development and is used to certify. It is important to note that if LEED accreditation testing. After March 31, prefabricated modular components are used in 2009, individuals wishing to take the LEED AP the context of a larger building they must meet exam will have to register for the LEED Ver- the LEED criteria that apply to them but also are sion 3 exam. The GBCI will offer an entrance subject to the LEED rating system as it relates level exam designed for individuals who are al- to the finished building type under consideration. lied with the green building movement and the The individual components or subassemblies do application of LEED but who may not need or not, in themselves, receive LEED certification. desire to be tested for a high degree of techni- In the case of modular building units the com- cal proficiency. A LEED AP Plus exam will be pleted unit may be the subject of the LEED rat- available for individuals who anticipate par- ing application and certification effort and may ticipating in the LEED certification process in a ultimately be the finished project that receives more involved and technical capacity. For the LEED certification. purpose of clarity buildings undergo a certifi- cation process. Individuals who pass a LEED accreditation exam become LEED Accredited at the level of the exam they take and are entitled to use the credential LEED Accredited Profession- al Associate or LEED Accredited Professional, LEED AP. The US Green Building Council and the LEED building rating system continue to evolve. Because of this the reader is encour- Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 5. Modular Building AND the USGBC’s LEED™ Building Rating System Modular Building and the LEED Building Rating System I n order to better understand what affects a modular building’s potential for LEED certification and the way LEED certification scores are compiled it is necessary to consider the following observations and conditions that inform the LEED certification process LEED prerequisites and credit opportunities fall into three broad areas of concern: Context and Community Connectivity. These issues are largely a function of where the project is located. They are not specific to modular building practice, processes or products. A project using modular building techniques is subject to the opportunities or limitations inherent in good site selection the same as any other project. Architectural, Engineering and Construction Choices. These are the decisions that comprise how a proj- ect is designed and constructed. Material selection, construction techniques, building systems selection, installation and controls and most other decisions that pertain to building envelope, mechanical, electrical and plumbing systems and space conditioning are in this category. Modular building offers significant opportunities for environmental stewardship, economic opportunity, LEED certification and market pen- etration in this area. Material handling, optimal construction conditions and environmental control during construction all can contribute to attaining LEED credits and attendant points. Much of this report is focused on this area. Construction Administration and Processes. These include such activities as commissioning, construction waste management, maintaining superior interior air quality during construction and before occupancy and measurement and verification. Like Context and Community Connectivity, Construction Administration and Processes are not specific to modular construction. Instead they are prerequisites and credit oppor- tunities that are common to all construction and the project as a whole. However, commissioning can be done under optimal factory conditions, construction waste management and material recycling can occur under tight factory control and construction documentation can be very efficient. All of this can make LEED credit compliance and documentation very efficient. The LEED tables and attendant narrative that er self evaluate projects. The letters stand for follow at the end of this document are provided “Yes”, “Maybe” and “No”, referring to the to illustrate how modular building practices and likelihood of each of the credits in the project products align with the goals of high perfor- under consideration. They are provided only as mance green building and the USGBC’s LEED a guide to assist the reader in understanding the building rating system. Each is presented as a application of LEED and how it can be used to reflection of current industry practice. The “Y evaluate different products and projects. M N” columns are provided to help the read- LEED Evaluation Matrix - Modular Building Institute Credit Description Y M N Submittal Requirement Modular Building Issues Attaining the Sustainable Sites Credits is largely a matter of project context. They are not specific to the physical qualities or attributes of modular building with the exception on SS Credit 7.2 : Heat Island Effect - Roof Construction www.modular.org ::Activity Pollution Modular Building Institute path. drawing and narrative. Prereq. 1 2009 :: The Required Erosion and sediment control Confirm compliance This is a general requirement for most building projects. Modular units need to Rev 2 | 6.09 be placed within the guidelines of good site management practice. Prevention
  • 6. Modular Building AND the USGBC’s LEED™ Building Rating System Sustainable Sites and Modular Building T he Sustainable Sites Category in LEED Even though the majority of the credits in the 2009 has one Prerequisite and twenty six Sustainable Sites category are not a function of possible points. The additional weight construction techniques it is important for stake- given to credits and points in this category are in holders in the modular building industry to un- SS Credits 2 through 4.4, none of which have a derstand the overall intent and requirements of direct bearing on modular building. each credit. Proper siting or placement of modu- lar units can contribute to improved daylighting, SS Credit 7.2: Heat Island Effect – Roof is the natural ventilation, better storm water manage- only Credit in this category that is a matter of ment, more efficient site lighting and a host of design and construction of a modular unit. The other sustainable design and development im- Prerequisites and all other credits in this cate- provements that contribute to a more energy, ma- gory are a function of context and community terial and resource efficient project. connectivity. In order to achieve SS credit 7.2 modular construction must meet the require- ments for solar reflective index or SRI in the roofing material(s) used over 75% of the roof area. These are SRI of 29 for roof areas of more than 2 in 12 and SRI of 78 for roof areas in ex- MBI 2009 Awards of Distinction: cess of 2 in 12. Green Building Winners Modular construction may also have unique at- tributes regarding SS Credit 6.1 – Site Develop- ment - Protect and Restore Habitat. Option One in this credit applies to construction done on green fields or sites not previously disturbed or developed. It rewards construction techniques that limit site disturbance and keep disturbed ar- eas to within the areas immediately adjacent to the building footprint. The intent of the credit is to stay within forty feet of the building perimeter, within ten feet of sidewalks and utility trenches serving connection of ten inches in Diameter or less, within 15 feet of trenches with larger utility Waldorf School, Charlottesville, VA connections and within twenty five feet of areas intended to remain permeable. Because modular components and complete modular building units are fabricated off site and delivered by a variety of over the road trans- port it is possible to achieve tighter site control and less disturbed area in the project perimeter. Industry representatives need to coordinate de- livery of modular components with contractors to insure the site tolerances for SS Credit 6.1 can be maintained. SS Credit 9 – Site Master Plan and SS Credit 10 – Joint use of Facilities are specific to LEED for Jim Russell Racing Drivers School, Sonoma, CA schools and are not reliant on either conventional or modular construction for credit compliance. Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 7. Modular Building AND the USGBC’s LEED™ Building Rating System How are modular structures more beneficial? Modular construction techniques have been shown to be inherently advantageous in 7 major areas: Less Materials Waste – Pre-fabrication makes it possible to optimize construction materials pur- chases and usage while minimizing on-site waste and offering a higher quality product to the buyer. Bulk materials are delivered to the manufacturing facility where they are stored in a protected environment safe from theft and exposure to the environmental conditions of a job site. Less Material Exposure to Inclement Weather – Many of the indoor air quality issues identified in new construction result from high moisture levels in the framing materials. Because the modular structure is substantially completed in a factory-controlled setting using dry materials, the potential for high levels of moisture being trapped in the new construction is eliminated. Less Site Disturbance – The modular structure is constructed off-site simultaneous to foundation and other site work, thereby reducing the time and impact on the surrounding site environment, as well as reducing the number of vehicles and equipment needed at the site. Safer Construction – Modular construction is a safer alternative. Conventional construction workers regularly work in less than ideal conditions dealing with temperature extremes, rain, wind, or any combina- tion of natural conditions. This, by its very nature, is a much more challenging environment to work safely in. Additionally, the potential for injury including falls, the most common work site risk, is much higher. In a factory controlled setting, each worker is typically assigned to a work station supplied with all the ap- propriate equipment needed to provide the safest work environment possible. Off-site construction also eliminates the hazards associated with materials, equipment and an incomplete construction processes typical of construction sites that can attract curious and unwelcome “visitors” (i.e. students on a school expansion project). Flexibility – When the needs change, modular buildings can be disassembled and the modules relo- cated or refurbished for their next use reducing the demand for raw materials and minimizing the amount of energy expended to create a building to meet the new need. In essence, the entire building can be recycled in some cases. Adaptability – Modular buildings are frequently designed to quickly add or remove one or more “mod- ules” minimizing disruptions to adjacent buildings and surroundings. Built to Code With Shorter Build Times – The bottom line is that with modular construction you can get a facility built to the same local codes with construction quality as good as or better than a comparable site built building in much less time. Additionally, the abbreviated construction schedule allows you to get a return on your investment sooner while minimizing the exposure to the risks commonly associated with protracted construction schedules. source: Modular Building Institute www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 8. Modular Building AND the USGBC’s LEED™ Building Rating System Water Efficiency and Modular Building L EED rewards project stakeholders for ap- universal principles and practices that apply to preciating where our water comes from, all construction. how we use and recycle it while we have it on site and where it goes once we are finished WE Credit 2 – Innovative Waste Water Technology using it. The primary emphasis is on reducing rewards project stakeholders for utilizing fixtures dependence on municipally supplied potable that out perform the allowable water quantities water for irrigation, the transportation of waste listed in the Energy Conservation Act of 1992. using potable water and overall water conser- This is done by conducting an inventory of those vation. Through integrated design we can see fixtures associated with flushing or transporting relationships between the Sustainable Sites Cat- waste. The fixtures are inventoried and bench egory in LEED and the water conservation goals marked against those in the Act. Then, substi- and intents of the Water Efficiency category. tutions are made to enact a water conservation Rainwater harvesting can reduce the reliance on strategy that reduces the overall need for potable conventional civil infrastructure while contribut- water associated with transporting waste. Points ing to the need for irrigation, if there is one. Or, are rewarded for achieving a 50% reduction or the reductions on potable water demand due to more in potable water required to transport waste more water efficient bathroom or restroom fix- below that allowed by the flow rates listed in the tures can lessen the need for transporting waste Energy Conservation Act of 1992. This can be while integrating well with an on site grey water achieved through a combination of water effi- separation and treatment facility. cient fixtures and / or the utilization of rain water or treated grey water for flushing. Estimates of In LEED Version 3, 2009, the Water Efficiency water saved from a single waterless urinal range Category carries a Prerequisite and ten possible from 20,000 to 60,000 gallons per year depend- points. WE Prerequisite1Water Use Reduction ing on the location and frequency of use. – 20% is based on the previous WE Credit One - 20% Reduction based on the Energy Policy Act WE Credit 3.1 and WE 3.2 – Water Use Reduc- of 1992. In the new version project teams must tion recognize the potential for conserving water achieve a minimum 20% reduction in water use in any way possible with the exclusion of pota- below that allowed in the Energy Policy Act of ble water used for irrigation which is accounted 1992 in order to meet WE Prerequisite 1 Water for in WE Credits 1.1 and 1.2. Modular build- Use Reduction – 20%. In addition, LEED 2009 ing manufacturers and suppliers have embraced awards two points to each credit in the Water many of the strategies commonly used to reduce Efficiency category, doubling that available in water consumption. Water conservation and the LEED Version 2.2, 2007. ability to implement these strategies in modular construction is well known and largely a matter As with the LEED Sustainable Sites Category, of choice. Current products are durable, reliable the LEED Water Efficiency credits are not spe- attractive and reasonably priced. cific to modular building. WE Credits 1.1 and 1.2 associated with reducing potable water de- WE Credit 3.3 – Process Use Water Reduction is mand for irrigation are a matter of resource ef- specific to LEED for Schools. It is intended to ficient landscaping and site water management reward any effort to aggregate a number of wa- in any project. All construction whether con- ter conservation opportunities commonly found ventional or modular can include the principles, in schools. If these uses are housed in modular practices and products associated with water building units then they are in play just as they conservation and site water management. Rain would be for any other building type. water harvesting systems can be integrated into modular building designs. Ecologically sensi- Water conservation and the LEED Water Effi- tive landscaping, intelligent plant selection, in- ciency credits are gaining in priority and applica- tegrated pest management and sensitivity to the tion as the awareness of the importance of water microclimates buildings create when sited are and, in some cases, growing shortages emerge. Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 9. Modular Building AND the USGBC’s LEED™ Building Rating System Water conservation is one of the hallmarks of Contest Aims to Green Senior Living high performance green buildings and one area Modular Building Institute Extends Annual Award Contest for a where modular building can enjoy the same Real-World Application benefits as conventional construction. Several modular construction manufacturers currently list water conservation and LEED Water Effi- In 2008 MBI’s Awards of Distinction contest proposed a real-world ciency credit compliance as part of their mar- scenario aimed at delivering a sustainable design to deserving keting effort. At the same time modular build- community populations. ing advocates need to be aware of the integrated design implications for whole building and total site water management to insure the completed Students from eligible schools of design, architecture and design meshes site water harvesting opportuni- engineering submitted their plans for a community center of a ties with current water conservation and water senior population called The Meadows, located in Crozet, Va. The management strategies. The modular building Meadows provides low-income housing to people ages 62 and industry can benefit by studying the art and sci- ence of stormwater management to better par- older. ticipate in LEED discussions centering on how a building should be sited, how retention ponds, The winning entry, pictured here, was submitted by Ball State rain gardens and other site amenities contribute architecture student Tyler Stanley. Stanley’s 4,900-sf design to LEED credits with open space requirements. Modular construction that anticipates inclusion capitalizes on some of the greenest aspects of modular in projects with rain water harvesting is best if construction: use of recycled materials and reduced waste from it has anticipated the detailing, structural loads off-site construction. and system interfaces that are part of the build- ing and site engineering necessary to be part of the overall systems integration. MBI’s student design competition offered a challenge to architecture students for a real-world scenario. The winning entry (pictured here) came from Tyler Stanley of Ball State University. The senior community center’s green features include: Low to no emitting materials; no VOC paint and carpets; double-pane, low E windows; sound absorbing gypsum for reduce noise pollution; LED lighting and low-energy appliances; and, a vegetative roof. www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 10. Modular Building AND the USGBC’s LEED™ Building Rating System Energy and Atmosphere and Modular Building C urrent literature supports the fact that extent possible that a building will perform and energy conservation and the attendant be operated and maintained as it was intended. reduction in building operating costs are LEED requires fundamental commissioning of two of the major drivers in the high performance the HVAC and controls, lighting and controls, green building movement. LEED recognizes the domestic hot water systems and renewable en- history of the energy conservation movement as ergy systems if they are included. Commission- the energy crises of the 1970s and the tools that ing differs from traditional testing and balancing have been developed to model energy use reduc- or the start up primary space conditioning equip- tion via building envelope and building energy ment by manufacturer suppliers or subcontrac- systems optimization since that time. LEED tors in that commissioning must insure that all also recognizes the ongoing connection between systems are working collectively as intended. In the production of primary power via fossil fuels the case of modular building commissioning is and the consequences for air pollution, global assumed to be applied to a finished project. warming and ozone protection. Increasing en- ergy costs and growing concern about energy If a modular building is fully assembled prior to availability and security are sure to keep the in- delivery and the systems that must be commis- terest in energy conservation and renewable or sioned are installed and operational most funda- alternative energy sources in the forefront of the mental commissioning activities can take place high performance green building movement. in the factory. However, the modular building is subject to additional commissioning activi- All of the Energy and Atmosphere Prerequisite ties if connecting to the civil infrastructure, site and Credit opportunities can be applied directly mounted renewable energy systems, site water to modular construction projects. While this is supply pressure testing, etc. These activities can true of conventional construction modular build- only happen in the field and are required for a ing has a number of potential advantages if the complete commissioning report. industry chooses to pursue them. Modular con- struction that uses structural insulated panels or It should be noted that beyond the traditional SIPS can produce relatively high R-values and commissioning activities themselves LEED re- low infiltration rates if fabricated and construct- quires the following: ed with good quality control. Steel and alumi- num stud frame construction can also produce 1. Designate an individual as the commissioning energy efficient units if care is taken to insure agent to lead, review and oversee the comple- proper installation techniques and air sealing. tion of the commissioning process activities. High performance windows contribute to the a. The commissioning authority shall have pursuit of high performance building envelopes documented commissioning authority ex- in each case as do proper air sealing procedures perience in at least two projects of similar and quality entrance systems. Several modular scale, scope and complexity. building manufactures tout superior energy con- b. The individual serving as the Commission- servation and reduced operating costs as a func- ing authority shall be independent of the tion of quality control in factory environments project’s design and construction manage- as opposed to conventional construction where ment, though they may be employees of the both labor and materials can be subject to the firms providing those services. The com- influence of weather. missioning authority may be a qualified em- ployee or consultant of the Owner. The following discourse summarizes the rela- c. The commissioning agent shall report the re- tionship of modular building and the LEED En- sults, findings and recommendations directly ergy and Atmosphere Prerequisites and Credits. to the owner. d. For projects smaller than 50,000 square feet, EA Prerequisite 1 – Fundamental Commission- the commissioning agent may include quali- ing of the Building Energy Systems fied persons on the design or construction teams who have the required experience. Commissioning is the art and science of using 2. The Owner shall document the Owner’s Proj- diagnostic tools, experience and building fo- ect Requirements (OPR). The design team rensic knowledge to guarantee to the greatest shall develop the Basis of Design (BOD). The 10 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 11. Modular Building AND the USGBC’s LEED™ Building Rating System commissioning authority shall review these It is quite common for municipalities to base documents for clarity and completeness. The their building code requirements on ASHRAE Owner and design team shall be responsible standards and references. In this case the modu- for updates to their respective documents. lar buildings in question are assumed to be per- 3. Develop and incorporate commissioning re- manently installed on foundations not meant to quirements into the construction documents. facilitate removal or frequent relocation. 4. Develop and implement a commissioning plan. EA Prerequisite 3 – Fundamental Refrigerant 5. Verify the installation and performance of the Management systems to be commissioned. 6. Complete a summary commissioning report. This prerequisite prohibits the use of CFC – based refrigerants in new building HVACR Lastly it may be possible that the completed systems. These refrigerants are not permitted in modular unit which has been commissioned new construction in the US but may be present largely in the factory is still a subassembly in in central plants that modular buildings are ser- a larger completed project. In this case all of viced by. If this is the case the project using the the modular building commissioning activities modular building serviced by the central plant will be part of a more comprehensive commis- must obtain an inspection of the central plant as sioning plan and will have to be coordinated well as a commitment to phase out the equipment accordingly. One of the most important roles a using CFCs in the central plant over time. Each commissioning authority has when a project in- is weighed on its merits. volves modular buildings is to act as the liaison between the modular building manufacturing EA Credit 1 – Optimum Energy Performance plant and the construction site. The commis- sioning plan should address how commissioning This credit is based on meeting all the require- activities that vary in scope and location will be ments of EA Prerequisite 2 Minimum En- coordinated and reported. ergy Performance which mandates exceeding ASHRAE 90.1 2007 minimum energy perfor- EA Prerequisite 2 – Minimum Energy Perfor- mance requirements by 10% for new construc- mance tion. In Version 3, 2009, LEED provides an op- portunity to obtain up to twenty one points for In LEED 2009, all LEED projects are subject new construction by computer modeling the pro- to exceeding the minimum energy performance posed design against a base case building using criteria set forth in Sections 5.4, 6.4, 7.4, 8.4, Appendix G of ASHRAE / IESNA 90.1 – 2007. 9.4, and 10.4 of ASHRAE / IESNA 90.1 – 2007 Once the base case is created and an annual op- without amendments as well as the prescriptive erating budget is established the design team is requirements of Sections 5.5, 6.5, 7.5 and 9.5 tasked with creating a design case building that without amendments by 10% for new construc- reduces the annual operating budget by at least tion and 5% for major renovations. The reader 12% below that required for the base case build- is referred to ASHRAE / IESNA 90.1 2007 for a ing before points can be scored. Projects whose complete description of the requirements. Gen- yearly operating budget for energy is 12% below erally the building categories are: the Base Building modeling as established by Section 5 – Building envelope Appendix G of ASHRAE 90.1 2007 can score Section 6 – Heating, Ventilating and Air Con- the minimum two points. Projects with yearly ditioning (including parking garage ventilation, energy operating budgets forty eight percent or freeze protection, exhaust air recovery and con- more below the Base Building estimate are eli- denser heat recovery) gible for nineteen points. Section 7 – Service water heating Section 8 – Power (including all building power It is important to note that the modular building distribution systems) in question must be modeled in the context of Section 9 – Lighting (including exit signs, build- the site and the final design. This exercise can- ing exterior. Grounds and parking garages) not be done remotely or theoretically in the fac- Section 10 – Other Equipment (including all tory. This is because energy performance and the permanently wired electric motors) criteria that LEED requires to be considered are 11 www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 12. Modular Building AND the USGBC’s LEED™ Building Rating System dependent in whole or in part on final building ing projects. Integrated design is driving design orientation, passive solar and natural ventilation trends that install relatively small-scale PV pan- contributions, site lighting, occupancy and mi- els as window shading devices. Other eligible croclimate conditions that effect yearly energy systems such as low impact hydro dams, while use. contributing to the credit, are clearly a matter of site selection and proximity. The contribution of In large projects energy modeling using DOE.2e these systems to the reduction of the annual en- or other sophisticated modeling software is used. ergy costs are reflected in the energy modeling In smaller projects more prescriptive measures or prescriptive approaches to energy cost calcula- can be used based on several ASHRAE publica- tions found in EA Credit 1. EA Credit 2 Renew- tions such as the Advanced Buildings Core Per- able Energy points are rewarded for displacing formance Guide. The LEED Reference Guide conventional fuels and the attendant reduction in contains an extensive discussion of what evalu- yearly energy costs on a graduated scale. The ation procedures are most appropriate and what percentage listed in the title of the credits refers is acceptable as building envelope, building sys- to the reduction in dollars below the yearly en- tems, site and occupancy variables. ergy cost in dollars for the base building modeled in Appendix G or through some other prescrip- EA Credit 2 – On-Site Renewable Energy Sys- tive method. They are: tems 1% Renewable Energy 1 Point 5% Renewable Energy 3 Points Once the yearly operating budget of the design 9% Renewable Energy 5 Points case building has been determined using the 13% Renewable Energy 7 Points procedures contained in EA Credit 1 the proj- ect team can address meeting the annual energy EA Credit 3 – Enhanced Commissioning demands of the project with renewable energy sources and building systems. LEED considers LEED 2009 awards two points for EA Credit 3. the following systems eligible for consideration Enhanced commissioning is related to the basic in this credit: commissioning required for all LEED projects in EA Perquisite 1. In addition to the basic require- Photovoltaic systems ments inherent in EA Prerequisite I the commis- Solar thermal Systems sioning authority must also: Bio-fuel based electrical systems Geothermal heating systems (Geothermal 1. Conduct a minimum of one commissioning de- heat pumps are excluded but their benefits sign review of the Owners Program Require- are considered in EA Credit 1 – Optimum ments (OPR), the Basis of Design (BOD), Energy Performance) and design documents prior to the mid-docu- ments production phase. A back check of the Geothermal electrical systems remarks and responses to the design reviews Low impact hydro electric power systems must be included in subsequent phases. Wave and tidal systems 2. The Commissioning authority shall also re- For EA Credit 2 these systems are generally con- view contractor submittals concurrent with sidered to be located on site and dedicated to the the A/E reviews. Findings must go directly to subject project. Systems such as photovoltaics the owner. and solar domestic water heating systems can 3. Develop a systems manual that provides fu- have their internal components installed in the ture operating staff the information needed to modular building factory but final assembly of understand and properly operate the commis- the collectors or PV arrays is typically done in sioned systems. the field. This is certainly true of any array that 4. Verify the requirements for staff training and is site mounted or part of a larger central array operating personnel have been completed. dedicated to more than one modular building. 5. Participate in a review of the building opera- tion within 10 months of substantial comple- Renewable energy systems can be applied to tion. any building construction type and are being As in the EA Prerequisite 1 – Fundamental Build- found increasing frequently in modular build- ing Systems Commissioning enhanced commis- 12 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 13. Modular Building AND the USGBC’s LEED™ Building Rating System sioning activities and responsibilities may be is to acquire sufficient building systems data to split between the manufacturing plant and the verify the building is performing as anticipated. construction site. The commissioning plan must In this regard this credit is often evaluated as a reflect how commissioning activities will be co- compliment to the commissioning activities that ordinated. And, systems that are assembled or are taking place in the same time period, espe- sub-assembled at the factory which become part cially if Enhanced Commissioning activities are of the permanent installation must be commis- taking place. sioned as part of the finished installation. The work associated with obtaining this cred- EA Credit 4 – Enhanced Refrigerant Manage- it can be relatively simple if the structures are ment modest in scale and the systems are limited and straight forward. Many modular building appli- LEED 2009 awards two points for EA Credit 4. cations be they classrooms or small office are in LEED rewards project teams that make respon- this category. Modular buildings of this type are sible choices regarding the selection, installation often single zone structures with dedicated space and maintenance of refrigerants. This credit conditioning systems and simple controls. opportunity is not specific to modular building but is a function of space conditioning equip- EA Credit 6 – Green Power ment and the refrigerant choices that accompany them. The point for this credit is obtained by not LEED 2009 awards two points for EA Credit 6. using refrigerants or by selecting one that has the Green Power refers to electrical energy generat- qualities and attributes of being efficient while ed off site using criteria established by the Center minimizing the potential for ozone depletion and for Resource Solutions (CRS) Green-e products global warming should the refrigerant wear out certification requirements. Projects are rewarded prematurely, require difficult or dangerous main- one LEED point for contracting for at least 35% tenance or escape to the atmosphere. R410A or of the project’s electrical requirements for two Puron is preferable to R12 or R22. A LEED years. A second point is available if the contract point is rewarded for selecting a refrigerant that doubles to 70% for the same two year period. balances these criteria and still meets equipment performance and warranty requirements. This credit is not specific to modular buildings sans for the indirect implication that very energy EA Credit 5 – Measurement and Verification efficient modular buildings can reduce the actual kW required per year, hence lowering the per- LEED 2009 awards three points for EA Credit centage of Green Power that is contracted for. 5. Measurement and Verification is a process by which the operation and associated energy per- The literature supports the fact that modular formance of a completed project is monitored for buildings can be very energy and resource ef- at least one year using the processes and prac- ficient. Competitions now showcase the vari- tices set forth in the International Performance ous ways in which modular building suppliers and Measurement Verification Protocol (IP- are incorporating energy and water conserving MVP) Volume III. The IPMVP allows the use equipment and features in completed projects. of two protocols, Option B and D respectively Stakeholders representing modular buildings in depending on the complexity of the project and LEED applications need to have an appreciation the number of systems that use energy. for which activities are joined in the manufactur- ing facility and which are a function of outside While this credit is not specific to modular build- collaborations and team member participation. ing project teams need to understand the require- It must also be noted that unless the modular unit ment of the credit as it related to the installed represents the entire finished project, modular controls, sensors, data acquisition systems and sub assemblies and modular units that comprise other performance indicators the IPMVP proto- a portion of a larger whole project are evaluated cols involve. Obtaining this point may require against the energy performance of the project as coordination between the modular building sup- a whole. plier and the HVAC and / or the mechanical, electrical and plumbing engineers. The intention 13 www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 14. Modular Building AND the USGBC’s LEED™ Building Rating System Materials and Resources and Modular Building M odular building by nature is material In order to facilitate the LEED application the and resource efficient. One of the great modular component or modular unit manufac- economies of modular building is the ture must be intimately familiar with the nature, ability to assemble repetitive units in controlled source and manufacturing processes associated conditions. Another is to minimize material with the materials assembled in the modular waste associated with conventional construction building entity in question. This will be discussed due to weather intrusion and construction site further in the Credit interpretations below. The theft. Modular components and subassemblies reader is invited to study the LEED Reference that exhibit controlled tolerances can be coordi- Guide for the LEED rating system being used for nated into larger projects. Whole modular units a more complete discourse on the subjects of ma- —largely finished prior to arriving at the con- terials and resources. struction site—can significantly limit construc- tion waste generated at the site and contribute The Prerequisite and LEED Credit opportunities directly to construction site waste management. in the Materials and Resources section are: LEED rewards projects for recognizing where MR Prerequisite 1 – Storage and Collection of materials come from, how they are used on site, Recyclables whether or not they are salvaged during renova- tions, and how the residual waste stream is man- This prerequisite is common to all LEED projects aged. Special recognition is given to using ex- and not specific to modular building. The project isting buildings, materials with recycled content team must illustrate how glass, aluminum, paper, and those that are mined, harvested, extracted corrugated cardboard, and plastic are collected, and assembled within 500 miles of the construc- stored and then removed from the project site tion site. Finally LEED rewards projects that whether or not a municipal waste collection pro- use products grown using good stewardship gram is in place. This is typically the responsibil- practice, and are lightly processed or have low ity of the design team. embodied energy. MR Credit 1.1 – Building Reuse, Maintain In order to accurately evaluate the role of materi- 75% of Existing Walls Floors and Roof als and resources in modular building and LEED MR Credit 1.2 – Building Reuse, Maintain projects the following must be understood: 95% of Existing Walls Floors and Roof MR Credit 1.3 – Building Reuse, Maintain There are no LEED certified products 50% of Interior Non Structural Elements A product can not give a LEED project points These credits only apply to LEED projects that A product can contribute toward or comply involve existing buildings. In LEED 2009 MR with LEED credit requirements Credit 1.1 is awarded two points. It is possible that the existing building in question is a modu- In LEED products fall into two categories: Con- lar building. It is also possible that the project tribution Credits and Compliance Credits. involves adding modular buildings or new con- struction that contains modular components to an Contribution Credits require a calculation to de- existing building. In each case an inventory of termine what percentage of the project’s materi- the building(s) is conducted to calculate the per- als meet the requirement set forth by the LEED centage of each involved. These credits stay in rating system that the project team is applying play unless the new construction being added to for certification. Compliance Credits require all the existing building (if any) exceeds the size of related materials to meet a certain requirement the existing building by two hundred percent, at set forth by the standard. All products related which point these credits drop out and the exist- to the credit must all pass the standard. These ing building materials segue into MR Credits 2.1 credits are pass or fail. and 2.2, Construction Waste Management. 14 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 15. Modular Building AND the USGBC’s LEED™ Building Rating System MR Credit 2.1 – Construction Waste Man- LEED rewards incorporating used building ma- agement, Divert 50% from Disposal terials in new construction and major renovation. MR Credit 2.2 - Construction Waste Man- To date this practice is very limited in the manu- agement, Divert 75% from Disposal facture of new modular building components or modular units. However, it is quite possible One of the significant economies associated that modular building practices could be used in with modular construction is the ability to man- LEED projects where other aspects of the overall age construction waste. LEED rewards con- construction could feature these materials. The struction waste management at the construction percentages listed refer to the percentage of Di- site by being able to account for the materials, visions Two through Ten material costs of that by weight or by volume, that are diverted from are represented by reused materials. landfills. This includes all non-hazardous ma- terials excluding cut and fill and organic mate- MR Credit 4.1 – Recycled Content, 10% (post rial removed from the site. One direct benefit of consumer + ½ pre consumer) reducing the overall waste stream is the simpli- MR Credit 4.2 – Recycled Content, 20% (post fication of construction waste management at consumer + ½ pre consumer) the site and the attendant reduction in dumpster costs and hauling fees. Modern modular building construction uses a full range of materials with high recycled con- In the case of modular building overall construc- tent. These materials are recognized for there tion waste generated at the site can be reduced relatively high strength to weight ratios, mois- significantly. Moreover there may be Innovation ture resistance and cost effectiveness. LEED Points available to LEED project teams that can recognizes the contribution of material manufac- illustrate similar waste management practices tures that use both post consumer and pre con- are in play at the modular building manufactur- sumer recycled content. Post consumer recycled ing facilities. In order to apply for an Innovation content is that which is manufactured from such Point the LEED team must be able to do a similar items as plastic bottles and cans which, once “upstream” evaluation to determine the amount used, find their way back into the manufactur- of construction waste material generated in the ing process. Pre consumer recycled content is fabrication of modular buildings at the plant and that which transfers from one industry to another the amount also diverted from landfills. without interfacing with consumers. Fly ash in concrete or wheat straw substrate are two exam- In order to calculate MR Credits 3.1 through ples. In order to participate in obtaining these 5.2 LEED requires project teams to calculate credits the modular building manufacturer must the cost of building materials in Divisions Two be able to identify and quantify the nature and through Ten less labor and transportation costs. percentage by weight of recycled content in the This number then forms the denominator in materials used in modular construction. These the calculations used to determine compliance include but are certainly not limited to materials with the Credit requirements in each. Achiev- commonly found in the modular construction in- ing these credits requires a working knowledge dustry: oriented strand board (OSB) and insula- of the source of the materials, their composition tion plastics found in structural insulated panels and the point of purchase. Modular building (SIPs) agriculturally based substrates, linoleum, representatives should familiar themselves with aluminum, metal and glass window assemblies, the full range of credit requirements detailed in medium and light gauge steel framing, carpet the LEED Reference Guides. Only materials systems, floor tile, acoustic ceiling tile, cabine- that are permanently installed qualify for inclu- try, interior drywall partitions, surface treatments sion in MR Credits 3 through 7. and fabrics, doors, metal roofing, etc. Each must be evaluated for recycled content and cost rela- MR Credit 3.1 – Material Reuse, 5% tive to the overall cost of the modular component MR Credit 3.1 – Material Reuse, 10% or unit less labor and transportation. Because transportation costs associated with transporting 15 www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 16. Modular Building AND the USGBC’s LEED™ Building Rating System modular building units is documented separatelyshow that at least 2.5% of the cost of the mate- from the product this information simply needs rials in Division Two through Ten in the entire to be recorded an provided to the appropriate project is represented by materials that have these LEED submission contact person. attributes. In order to qualify for this Credit and the point available the modular building supplier MR Credit 5.1 – Regional Materials, 10% Ex- must be able to identify and quantify which ma- tracted, Processed and Manufactured Region- terials comply. These are then evaluated against ally the total project cost of materials in those divi- MR Credit 5.2 – Regional Materials, 20% Ex- sions and a determination is made. tracted, Processed and Manufactured Region- ally MR Credit 7 – Certified Wood These Credits recognize the economic and en- Certified wood is that which comes from sources vironmental benefits of building with materials certified by the Forest Stewardship Council’s that are found in proximity to the construction Principles and Criteria. These include but are not site. The percentages listed refer to the portion limited to structural framing, sub-flooring, wood of the total material cost less labor and trans- doors and finishes. In order to qualify for this portation of materials in Divisions Two through Credit and the point available 50% of the value of Ten. In order to qualify for these points the point the wood based products in the completed proj- of purchase of the modular building component ect that are permanently affixed must come from or modular building unit must be within a 500 FSC certified sources. The modular building sup- miles radius of the project site. The modular plier should be able to identify and quantify what building manufacturer must then be able to iden- those products are and have proof of the chain of tify what building products used in the construc- custody that accompanies FSC certification. If tion of the component or modular building unit the FSC certified source is within 5oo miles of were extracted, processed, manufactured and the construction site credit can be taken for MR purchased within that same 500 mile radius. For Credit 5.1-Regional Materials. homogenous materials this can be a relatively easy assessment. For materials that are complex or which derive a portion of their materials out- side the 500 mile radius this can be an involved calculation. The 1000 mile diameter that results from the 500 mile radius is a significantly large area and many LEED projects get one or both of the points associated with these Credits. Most modular building units are shipped from within a 500 mile radius of the construction site so it be- hooves the project team to attempt these Credits. It should be noted that the 10% and 20% of the value of the materials on the project are calcu- lated against the total cost of materials including site development. MR Credit 6 – Rapidly Renewable Materials Rapidly renewable materials and products are those which are derived from raw materials that come to market in a ten year cycle or less. These are typically such materials as bamboo, Agrifi- ber, linoleum, cork, wool and cotton. LEED awards a point to LEED project teams that can 16 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 17. Modular Building AND the USGBC’s LEED™ Building Rating System Markets Currently Served by Commercial Modular Construction source: Modular Building Institute, 2007 Commercial Modular Construction Report 17 www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 18. Modular Building AND the USGBC’s LEED™ Building Rating System Indoor Environmental Quality and Modular Building N ext to overall energy efficiency, effec- We have arrived at this juncture in time with the tive daylighting and natural ventilation,full capability for industry-change toward provi- superior indoor environmental quality sion of both environmentally conscious buildings is one of the most desirable and important at- and eco-friendly building materials. The modular tributes of high performance green buildings. building industry has control over both the ma- Improved health and optimum building occu- terials and quality control features that provide pant performance as a function of interior envi- superior building atmospheres. LEED is used ronments that are allergy free and non toxic are to explore the relationship of energy efficiency, now appreciated as one of the most important the influence of daylight and natural ventilation, returns on the investment in high performance the use of allergy free, non toxic materials and green buildings. Studies linking occupant health the psychology of space with respect of acous- and satisfaction to natural light and clean inte- tics and views to provide highly desirable spaces rior air have been in the medical literature for using a variety of assembly techniques, includ- decades. More recent studies range from those ing modular building. This is evidenced by the focusing on single issues such as absenteeism creative and inspirational responses produced by and lost asthma days to the importance of good modular building manufactures who have par- acoustics to broader concerns of human ecology, ticipated in green building challenges. They are ergonomics and the ongoing impact of spending proof positive the modular building industry can as much as 90% of our time indoors. continue to pioneer and respond to the evolution of the green building movement. The following The design and construction market’s response to is a discussion of modular building as it relates our growing awareness of the impact of the built to the LEED Indoor Environmental Quality cat- environment on our general well being and the egory. financial benefits associated with environments optimized for health and productivity has been EQ Prerequisite 1: Minimum IAQ Performance very positive. It has precipitated a major shift in industry response and product availability This prerequisite is based on ASHRAE 62.1- within the green building movement. Where it 2007, Ventilation for Acceptable Indoor Air may have been difficult ten years ago to find non Quality with separate consideration of paragraph proprietary products that were allergy free and 5.1 for buildings that are naturally ventilated. non toxic today they are commonplace and price ASHRAE 62 is commonly used as the founda- competitive. Some are enhanced by the fact that tion of many codes but LEED requires adher- they are manufactured with recycled materials ing to local code requirements if they are more and often found within 500 miles of the project stringent. Generally ASHRAE 62 determines the site. Improvements in HVAC system efficiency, amount of ventilation air required as well as stan- dehumidifying capability and the use of energy dards for the quality of ventilation air and how it system modeling to right size space condition- is best distributed. The Prerequisite apples to all ing systems and controls has all contributed to building types classified as permanently installed more cost effective ways of maintaining accept- buildings regardless of the fabrication or con- able psychrometrics and comfort conditions. struction deliver method. We have arrived at the point where product sup- pliers aware of the health consequences of how EQ Prerequisite 2: Environmental Tobacco materials impact interior air quality have joined Smoke (ETS) Control forces with an enlightened design and engineer- ing community who have the diagnostic tools The Prerequisite to eliminate or strictly control necessary to optimize both natural and mechani- environmental tobacco smoke is applicable to cal space conditioning systems. LEED has pro- all building types. The LEED reference guide vided the forum through which the principles gives specific requirements for the design, con- and practices of integrated design can be used to struction, commissioning and control of smoking combine the best of both in the most cost effec- areas inside LEED certified buildings if they are tive ways possible. to be included. Requirements vary between com- 18 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute
  • 19. Modular Building AND the USGBC’s LEED™ Building Rating System mercial and multi-family residential buildings. must be maintained in spaces that are not defined They are not specific to modular buildings. as high density. EQ Prerequisite 3: Minimal Acoustical Perfor- Spaces that are naturally ventilated must have mance (LEED for Schools only) CO2 sensors in each space located between three and six feet above the floor. LEED for Schools contains this prerequisite which is intended to provide minimum acoustic Modular building manufactures must confirm performance in core learning spaces in academic these rates are achievable and install the proper buildings. Attaining the credit is based on de- sensors and associated limit indicators to inform signing classrooms and other learning spaces building operators and occupants when design to meet the Reverberation Time (RT) require- conditions are not being met. If space condition- ments of ANSI standard S12.60-2002, Acousti- ing is accomplished with a combination of forced cal Performance Criteria, Design Requirements air and other equipment the LEED team must ex- and Guidelines for Schools. Also, classrooms plain how ventilation air will be controlled and and other core learning spaces must meet Sound how the sensors will work in concert with other Transmission Class (STC) requirements except controls. for windows which must meet an STC rating of at least 35. EQ Credit 2: Increased Ventilation In addition a background noise level of 45 dBA LEED rewards project teams for providing a must be met using the methodologies described minimum of thirty percent additional ventila- in annexes B through D of ANSI Standard tion air to the regularly occupied areas of the S12.60-2002. Or, classrooms and other core building. The benefit is additional fresh air and learning spaces must achieve an RC (N) Mark II increased assurance that any residual pollutants level of 37 with HVAC equipment and installa- will be removed with additional ventilation and, tions as defined in the 2003 HVAC Applications hopefully, effective filtration. This credit can be ASHRAE Handbook, Chapter 47. applied to modular construction the application of which must be modeled in EA Credit 1: Opti- Modular building units can be optimized to meet mum Energy Performance. these criteria as they are seldom fabricated of heavy masonry construction or massive materi- EQ Credit 3.1 Construction IAQ Management als that reflect sound. SIP construction, metal Plan During Construction studs with multiple layers of drywall mounted on resilient clips, acoustic ceiling tiles and other Obtaining this Credit requires understanding acoustic design techniques can all be applied. the Credit intent with respect to modular build- The strategy for meeting this Prerequisite and ing manufacturing environments and conditions. the associated EQ Credit 9: Enhanced Acousti- The criteria for maintaining acceptable IAQ dur- cal Performance can be formed around materi- ing construction are based on the Sheet Metal and als and construction techniques commonly used Air Conditioning Contractors National Associa- in the modular building industry. The overall tion (SMACNA) IAQ Guidelines for Occupied approach must be considered against the site Buildings Under Construction, 1995, Chapter 3. context, whether or not the finished project is When applied to conventional construction proj- multi-story and ambient noise conditions. ects the intent is to insure that work in place is protected, the project site is generally clean and EQ Credit 1: Outdoor Air Delivery Monitoring free of excessive water, materials are effectively stored and kept dry and ductwork is kept clean, This Credit is intended to insure occupant com- especially if the HVAC system is used during fort by monitoring the amount of air mechani- construction. cally delivered to spaces with a density of 25 people per 1000 square feet or less, keeping it In modular building manufacturing plants the within 10% of designed air flow rates. 15% conditions are often ambient, reducing the need 19 www.modular.org :: 2009 :: The Modular Building Institute Rev 2 | 6.09
  • 20. Modular Building AND the USGBC’s LEED™ Building Rating System for supplemental space conditioning during con- Once healthy building products and practices struction. The assembly areas are not subject to are implemented the LEED team can subscribe excessive moisture or extremes in temperature to one of two techniques to obtain the point for and are generally controlled to provide accept- this credit. able working conditions. If modular units are assembled in whole or in part outside these con- The first is to flush out the building with a mini- trolled conditions do not exist and the modular mum of 14,000 cubic feet of outside air per building units are subject to the same criteria for square foot of building. The air must be intro- this Credit as conventional construction. And, it duced maintaining at least 60ºF and 60% relative is assumed that factory finished units are shipped humidity. Alternative approaches to this tech- and installed in ways that also maintain the in- nique are allowable if the building is occupied. tent of the credit which assumes the precautions The flush out is complete when the total amount are observed until the project is completed. In of air necessary to satisfy the credit requirement order to meet the intent of this credit the con- has been routed through the building. ditions expected by meeting the SMACNA standard should be evidenced in the completed The second alternative is to perform IAQ sam- project. The narrative provided in the LEED pling and testing using testing protocols con- template for this credit should explain how this sistent with the US Environmental Protection is accomplished. Agency’s Compendium of Methods for the De- termination of Air Pollutants in Indoor Air. In EQ Credit 3.2 Construction IAQ Management this approach testing is conducted to specifically Plan Before Occupancy detect the presence and concentrations of the pollutants listed above. This approach is much LEED rewards project teams that build with al- more scientific and useful than simply flushing lergy free non toxic material and building prac- air through the structure although both are ac- tices as defined in EQ Credits 4.1 through 4.6 ceptable. described below. As an extra precaution EQ Credit 3.2 Construction IAQ Management Plan In order to meet the intent of the credit either Before Occupancy is available to insure that method should be conducted on site in what is the any residual indoor air pollutants are removed. completed LEED project. Air sampling and mea- This is done by either flushing out the complet- surement done inside the modular building man- ed building or measuring the same using IAQ ufacturing facility can be adversely impacted by testing procedures focused on the following: the manufacturing environment. Also, modular units can pick up pollutants during transportation Formaldehyde (HCHO) not to exceed 50 that could impact the testing and which should be parts per billion removed or ventilated out before the intent of the Particulates not to exceed 50 microns per cu- credit can be met. LEED only rewards accept- bic meter able IAQ levels in the completed structure so the Total Volatile Organic Compounds (TVOC) testing must be completed on site. not to exceed 500 micrograms per cubic me- ter EQ Credit 4: Low Emitting Materials Carbon Monoxide (CO) at 9 parts per billion and no greater than 2 parts per million above The modular building industry is scrutinized outdoor levels more than site-build construction for its ability 4-phenylcyclohexane (4-PCH) not to exceed to provide usable habitats with acceptable indoor 6.5 micrograms per cubic meter air quality, despite the fact that this feature has also been proven to be very possible in modu- In order to insure superior air quality in any lar environments. The combination of growing completed structure it is important to build with awareness of the consequences of poor indoor allergy free non toxic materials and maintain air quality coupled with LEED and the growing the same with ecologically acceptable cleaning high performance green building movement has products. Modular building is no exception. made compliance with this collection of credits 20 Rev 2 | 6.09 www.modular.org :: 2009 :: The Modular Building Institute