18. Two 50 watt modules on left made in Nicaragua and brought to Haiti to
power the tools needed to make the three 35 watt modules on the right
19. SIMPLIFIED METHOD OF ENCAPSULATING FRAGILE PV CELLS FOR COTTAGE
INDUSTRY PRODUCTION OF PHOTOVOLTAIC MODULES
Richard Komp, John Burke Marco Antonio Perez, Mauro Perez
Maine Solar Energy Association Grupo Fenix – Nicaragua
Susan Kinne Jean Ronel Noel, Alex Georges
Universidad Nacional de Ingenieria Enersa - Citi de Soleil, Haiti
Nicaragua
Pedro Sanchez – Solartec Lima, Peru
Photo – Grid Intertie system
Bamako, Mali, West Africa, May 2010
20. Soldering a string of PV cells to
make a 60 watt photovoltaic module
Photo - Gisenyi, Rwanda
November 2009
22. Cutting PV cells using a diamond
cutting wheel without the motor tool
Photo – Mysore, India
December2007
23. Testing the strings of PV cells in the sun
before encapsulation
Photo – Peru
August 2009
24. Building the cushion
for encapsulating the
thin Evergreen Solar
cells.
The first layer is a sheet
of polyethylene plastic,
then six layers of news-then six layers of news-
print are laid down.
Finally a second layer of
the polyethylene sheet
is put down as a release
layer, since the liquid
Sylgard 184 will not stick
to polyethylene after it
has cured.
Photo – Peru
August 2009
32. Testing the module after
encapsulation
Photo- Miskito
Coast
Nicaragua
February 2007
33. Installing the extruded aluminum frame on the module
The backing sheet is from the vinyl plastic sign used to
advertize the solar course in Peru. August 2009
37. Testing the strings of half cells
to build a 30 watt PV module
Photo- Karachi Pakistan
July 2009
38. Making a 30 watt
PV module
from cut PV
cells
Photo – Mexico
April 2008
39. The PV modules made by the students in India - November 2007
including 60 watt modules, 30 watt modules and cell phone chargers
40. Pondhouse at the ecotourist resort where the Indian students
installed a 120 watt photovoltaic system to make a cottage
independent of the utility grid. The resort also has solar water
heaters and has no heating or air conditioning. December 2007
41. The first installed system in Pakistan: A 360 watt 36 volt system to
run an uninterruptable power system for an upscale home. July 2009
42. A solar water pumping system installed in 2008
in a remote village in Mali, west Africa by the
Afriqpower group. It uses four of the 60 watt PV
modules made by the group.
50. Konarka organic semiconductor PV module
After years of research and development , Konarka
is finally selling finished products, using organic
dye molecules in semiconductor polymers.
The module efficiency is 1.7%
53. PV-still - Being
tested in Nicaragua
by Fenix workers.
This device uses
evaporating seaevaporating sea
water to cool the
photovoltaic cells
and makes fresh
water, electricity
and sea salt at the
same time.