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Latin American Refining Technology Conference

Biomass to Transportation Fuels via IH2 Technology
Celeste McLeod
CRI Catalyst Company, Houston, Texas, United States

Terry Marker, Larry Felix, Martin Linck, Michael Roberts
Gas Technology Institute, Des Plaines, Illinois, United States
Disclaimer



The information contained in this material is intended to be general in nature
and must not be relied on as specific advice in connection with any decisions
you may make. None of CRI/Criterion Inc or any of its affiliated companies are
liable for any action you may take as a result of you relying on such material or
for any loss or damage suffered by you as a result of you taking this action.
Furthermore, these materials do not in any way constitute an offer to provide
specific products or services. Some products or services may not be available
in certain countries or political subdivisions thereof.




                              Latin American Refining Technology
3/7/2012                                                                            2
                                          Conference
Latin America

•    A Leader in 1st Generation
     Biofuel Implementation

•    Majority of countries have
     mandatory blending of ethanol




                                                                           Source: Hart Energy’s International Fuel
     and/or biodiesel




                                                                           Quality Center, January 2012
•    Research on cellulosic ethanol
     in certain counties, Brazil,
     Colombia, Argentina…

•    No mandates for 2nd Generation
     Biofuels


                                  Latin American Refining Technology
3/7/2012                                                               3
                                              Conference
IH2 Technology Points Covered



•    IH2 Technology & Differentiation
•    Product Quality
•    Economic synergy from integration with existing operations
•    Commercialization Status




                               Latin American Refining Technology
3/7/2012                                                            4
                                           Conference
IH2 Design Principles



•    Produce fungible cellulosic hydrocarbon fuel/blend stock from a broad range
     of inedible/residual biomass feed at low cost

•    Requires no infrastructure other than road/rail transport into and out of the
     production site

•    Have minimal impact on the surrounding environment




                                Latin American Refining Technology
3/7/2012                                                                             5
                                            Conference
IH2 Technology Design Elements

•    Feed Conditioning Unit:
      – Sized, mixed and dried to moisture contents between 10-45wt%

•    1st Stage Catalytic Hydropyrolysis Reactor (bubbling fluidized bed)
      – Biomass meets catalyst and H2 at ~400C to remove >90% oxygen

•    Hydrogen Manufacturing Unit (HMU)
      – Converts C3- gases to renewable H2 sufficient to meet all requirements

•    Hydroconversion Reactor (low pressure fixed bed HT)
      – 1st stage product ‘polished’ over a second catalyst system




                               Latin American Refining Technology
3/7/2012                                                                         6
                                           Conference
IH2 Technology Advantages & 11 Key Differentiators
Advantages                                                                                                                                             Green CO2

Stand Alone or Synergistic Operation                                                                     Light Gases      3) Renewable H2
Feedstock Flexible                                                   Wood/Forest
                                                                                                                                                         Hi Press
                                                                      Residue
                                                                                                                                                          Steam

Differentiators                                                                                                  HDO’d Liquid

Exothermic                                                            Ag Residue
                                                                                                                                                        Cellulosic
Low Capital (low pressure, low TAN, simple)                                                                                                            Hydrocarbon
                                                                                                                                                         Product
Low Operating costs                                                                                                                                                     Gasoline, Jet
                                                                                                                                                                         and Diesel
Hydrocarbon Yields 80-160 gal/ton MAF                               Garbage (MSW)
                                                                                          2) Bubbling Fluidized Bed
                                                                                             Proprietary Catalyst
                                                                                                                                    4) Fixed Bed
                                                                                                                                   Hydrotreater                            Range
Self-sufficient internal “green” H2                                                             Renewable H2                    Proprietary Catalyst
                                                                                                                                                        Hot Water
                                                                                                                                                                        Hydrocarbon
                                                                                                  340-470C                         Renewable H2
      >90% Green House Gas reduction*                                                             <500psig                           <500psig
                                                                     Energy Crops
      Eases logistical constraints (H2)
High BTU HC (blend stock & ‘drop in’)                                                                                                                   N/S stream
                                                                                                                                                       for Fertilizer
Replaces ‘whole barrel’ gas/jet/diesel                                   Algae
Fungible in Fuel Pool                                                                          Hydropyrolysis                   Hydroconversion
Attractive economics                                                                                                                                    Char (burn)
Integrating existing technologies                                                           1) Feed Conditioning
                                                                                          Sizing , Drying & Feeding
Rapid implementation


 * IH2 technology LCA Analysis conducted by Prof. Shonnard, et al Michigan Technical University; Feed stock dependent




                                                                     Latin American Refining Technology
     3/7/2012                                                                                                                                                                7
                                                                                 Conference
IH2 Liquid Yields and Feedstock Flexibility
                  Wood    PetroAlgae         Aquaflow           Bagasse   Blue Marble   Corn Stover
                            Lemna           Micro Algae                   Macro Algae

 Feed wt % C      49.7      46.3                 43.1             43.1       34.0          40.2
 Feed wt % H       5.8       5.8                 6.1               5.0       4.43           5.0
 Feed wt % O      43.9      35.7                 20.4             35.3       23.6          35.7
 Feed wt % N      0.11       3.7                 6.5              0.34        4.6           1.0
 Feed wt % S      0.03       0.3                 0.7              0.10        1.9          0.05
 Feed wt % Ash     0.5       8.2                 23.1             16.2       29.4          18.1
 Feed H/C         1.40      1.50                 1.70             1.39       1.56          1.49
 Typical % C4 +    28        30                   46               30         35            21
 Liquid Yield
 (MAF)
 C4+ Gallon/Ton    92        100                 157              100        119            67
 MAF
 Wt % Oxygen*      <1        <1                   <1               <1         <1            <1
 TAN #            <0.05     <0.05                <0.5            <0.05       <0.05        <0.05



                                    Latin American Refining Technology
3/7/2012                                                                                              8
                                                Conference
IH2 Technology Product Property Comparison
                                            Fast Pyrolysis Oil           IH2 product




       % Oxygen                                         50                  <1.0
       % Water                                          20                  <0.2
       TAN                                             100                   <1
       Stability                                       poor                Good
       Heating value (Btu/lb)                         6560                 18000
       % Gasoline                               Non-distillable            54-75
       % Diesel                                 Non-distillable            23-46
       Compatibility with hydrocarbon                   No                Excellent
       refinery products



                                    Latin American Refining Technology
3/7/2012                                                                               9
                                                Conference
IH2 Technology Operating Modes

•    Full Stand Alone

•    Economically Integrated
      – Pulp & Paper / Forest Products
      – 1st Generation Ethanol
      – Algae
      – Refining
      – (Municipal Solid Waste)




                             Latin American Refining Technology
3/7/2012                                                          10
                                         Conference
IH2 Technology Synergy - Pulp & Paper / Forest
Products
                                                                                                                      Green CO2


                                                                        Light Gases      3) Renewable H2
Consumes various feeds                   Wood/Forest
                                          Residue                                                                       Hi Press
   slash                                                                                                                 Steam

   round wood                                                                   HDO’d Liquid
   chips                                  Ag Residue
   saw dust                                                                                                            Cellulosic
                                                                                                                      Hydrocarbon
   mill sludges                                                                                                         Product
                                                                                                                                       Gasoline, Jet
   mixed feeds                          Garbage (MSW)
                                                        2) Bubbling Fluidized Bed                  4) Fixed Bed                         and Diesel
                                                           Proprietary Catalyst                   Hydrotreater                            Range
                                                              Renewable H2                     Proprietary Catalyst                    Hydrocarbon
                                                                                                                       Hot Water
Improved site margins                                           340-470C
                                                                <500psig
                                                                                                  Renewable H2
                                                                                                    <500psig
   conversion of low cost feeds          Energy Crops

   land fill/other cost avoidance                                                                                      N/S stream
                                                                                                                      for Fertilizer
   export HP steam to mill                  Algae
   liquid hydrocarbon for sale or use                         Hydropyrolysis                   Hydroconversion

                                                                                                                       Char (burn)
                                                           1) Feed Conditioning
IH2 derived   fuel 96% GHG Reduction*                    Sizing , Drying & Feeding




                                         Latin American Refining Technology
 3/7/2012                                                                                                                                 11
                                                     Conference
IH2 Technology Synergy - Ethanol Plants
                                                                                                                          Green CO2
Consumes cellulosic residues
   bagasse                                                                  Light Gases      3) Renewable H2
                                             Wood/Forest
   stover                                     Residue                                                                       Hi Press
                                                                                                                             Steam
   mixed feeds
                                                                                    HDO’d Liquid

                                              Ag Residue
Improved site margins                                                                                                      Cellulosic
   conversion of low cost feeds                                                                                           Hydrocarbon
                                                                                                                            Product
   higher value use of cellulose                                                                                                           Gasoline, Jet
                                                                                                                                            and Diesel
                                                            2) Bubbling Fluidized Bed                  4) Fixed Bed
                                            Garbage (MSW)
   export steam offsets use of cellulose                       Proprietary Catalyst                   Hydrotreater                            Range
                                                                                                                                           Hydrocarbon
                                                                  Renewable H2                     Proprietary Catalyst
   prevent market surplus DDGS                                      340-470C                          Renewable H2         Hot Water
                                                                    <500psig                            <500psig
   provides liquid fertilizer for use        Energy Crops

   cellulosic hydrocarbon for sale or use                                                                                  N/S stream
                                                                                                                          for Fertilizer
                                                Algae
Reduces site average C.I. of alcohol made                         Hydropyrolysis                   Hydroconversion

U.S. Department of Energy:                                                                                                 Char (burn)
                                                               1) Feed Conditioning
    Corn ethanol averages 19% reduction                      Sizing , Drying & Feeding
    Cane ethanol averages 78% reduction

   IH2 derived fuels 93-97% reduction *



                                             Latin American Refining Technology
    3/7/2012                                                                                                                                  12
                                                         Conference
IH2 Technology Synergy - Multiple Algae Scenarios
                                                                                                                       Green CO2


Consume post extractive residue                                          Light Gases      3) Renewable H2
   protein extraction (food & fuel)       Wood/Forest
                                           Residue                                                                       Hi Press
   lipid extraction (energy crop)                                                                                         Steam

                                                                                 HDO’d Liquid
Consume whole algae                        Ag Residue
                                                                                                                        Cellulosic
   Useful for remediation                                                                                              Hydrocarbon
                                                                                                                         Product
   Useful to simplify process for fuel                                                                                                  Gasoline, Jet
   with mixed cellulosic/wood feeds      Garbage (MSW)
                                                         2) Bubbling Fluidized Bed                  4) Fixed Bed                         and Diesel
                                                                                                                                           Range
                                                            Proprietary Catalyst                   Hydrotreater
                                                               Renewable H2                     Proprietary Catalyst                    Hydrocarbon
                                                                 340-470C                          Renewable H2         Hot Water
Improved site margins                                            <500psig                            <500psig
   conversion of low cost feeds           Energy Crops

   export HP steam                                                                                                      N/S stream
                                                                                                                       for Fertilizer
   re-use of CO2/liquid fertilizer           Algae
   use of low grade heat to ponds                              Hydropyrolysis                   Hydroconversion
   liquid hydrocarbon for sale or use
                                                                                                                        Char (burn)
                                                            1) Feed Conditioning
                                                          Sizing , Drying & Feeding




                                          Latin American Refining Technology
 3/7/2012                                                                                                                                  13
                                                      Conference
IH2 Technology Synergy - Refining
            Option 1: Full Standalone
            Location Flexibility, Minimum Environmental Impact
            Maximum GHG reduction
            Lowest CI product
            Highest Capital Cost




                                                    Option 2: Integrated with Refinery HT
                                                    Minimum Environmental Impact
                                                    Lowest CI product
                                                    Maximum GHG reduction
                                                    Lower Capital Cost




                                                                                            Option 3 Integrated with Refinery H2
                                                                                            Higher Environmental Impact
                                                                                            Reduced GHG reduction
                                                                                            Higher CI product
                                                                                            Lowest Cost
                                                                                            Capital 25-30% lower than base case




                                     Latin American Refining Technology
 3/7/2012                                                                                                                  14
                                                 Conference
IH2 NREL 2000t/day (Wood)
Installed Equipment Costs $112.6mln                                                                      Operating Costs Total $1.60/gal*
                           4.7
                                                                                                                           29.6                           Wood $71.97/dry ton
                                       17.7             Feed
                                                                                                             5.9                                          Other Op Costs:
        36.6
                                                        1st Stage HP/ 2nd                                                                                 Catalyst, Disposal, etc.
                                                        Stage HC                                                                                          Fixed Cost
                                                                                                                   17.3
                                              6.8       Fractionation                                                                 91.31
                                                                                                                                                          Depreciation
                                                        HMU
                                                                                                                          2.14                            Avg Income Tax
                                                        Utilities & Contingency                                               7.8
                                                        @ 35%
                                44.0
                                                                                                                                       *Includes $0.093/gal coproduct credit

                                                                                                         NREL Assumes Greenfield Development incl Land Acquisition, etc

Total Capital Investment $232.8mln
                                                                                                  •     Equipment Cost - HMU is primary ~40%
                                                                                                  •     Total Capital ~Double Installed Equipment
                                                       Installed Equipment Costs
      102.7
                                         112.6         Land/Develop                               •     Feed Stock ~55% of Operating Cost
                                                       Permits & S/U

                                                       Standard Project Add-In's**                •     Minimum Fuel Selling Price – 1.60$/gal (2007 USD)
                   11.7
                                                                                                  •     Refinery Synergy w/Refinery H2 Supply
                          5.7

** Prorated Expense (10%), H O & Construction (20%), Field
                                                                                                                      •        Reduces Capital Cost ~44.0MM$
Expense (10%), Working Capital (10%) , Project Contingency (30%)                                                      •        Estimated MSP $1.36/gal (2007 USD)

Title: Techno-economic Analysis of the Integrated Hydropyrolysis and Hydroconversion              •     NREL Economics validated by Global Engineering &
Process for the Production of Gasoline and Diesel Fuels from Biomass
Author: Eric C. D. Tan Platform: Analysis Report Date: May 23, 2011                                     Construction Company

                                                                                       Latin American Refining Technology
3/7/2012                                                                                                                                                                             15
                                                                                                   Conference
Financial Comparison
                               Biofuels Production Technologies
                 Process                  Capex Range                  Relative Cost per Gallon
                                                                         Gasoline Equivalent

           Fast Pyrolysis &            $250-$287 million                      $3.41-$6.55/GGE
           Upgrading

           Cellulosic Ethanol          $156-$391 million                     $5.15-$10.71/GGE
           via Fermentation

           Gasification &              $500-$610 million                      $4.30-$4.80/GGE
           Fischer-Tropsch

           IH2 Process                 $125-$135 Million                      $1.30-$1.60/GGE


           Source: National Renewable Energy Laboratory




                                              Latin American Refining Technology
3/7/2012                                                                                          16
                                                          Conference
IH2 Technology Development

• Bench Scale IH2 Technology
    – Since 2009 @ 0.5-kg/day Semi
      continuous
            • Multi feed stock testing
            • Catalyst development



• IH2 Technology Pilot Plant
    – Start-Up in February, Continuous
      operation @ 50-kg/day
            • Demonstrate biomass handling and
              conveyance
            • Verify economics including catalyst
              consumption
            • Produce product in quantities for
              blending trials, engine testing, etc.
            • Confirm product valuation




                                         Latin American Refining Technology
 3/7/2012                                            Conference               17
IH2 Commercial Timeline, Current

•    Set to execute 1st demo and commercial licenses 1Q 2012
       –   Initiating basic engineering 5t/d
       –   Contracting basic engineering 330t/d


•    Significant interest from Asia

•    US Refining Industry looking to partner




                                       Latin American Refining Technology
3/7/2012                                                                    18
                                                   Conference
IH2 Technology Conclusions

• Converts virtually any (ligno)cellulosic biomass to produce high quality
  hydrocarbon fuels/blend stock at low cost

• Offers Stand Alone & Synergistic Installation
      – Synergy benefits beyond solely hydrocarbon, which varies by industry
      – Refinery Synergy can reduce capital cost and fuel MSP

• Fuel MSP at estimate of 1.60$/gal (2007$)
      − May further decrease based on feed selection and site requirements
      − Technology comparison - IH2 Derived Fuels cost advantaged
      − Typically less than U.S. bulk and rack pricing for regular/premium gasoline, evaluate upside
        by market

• Commercial Implementation is progressing rapidly




                                       Latin American Refining Technology
3/7/2012                                                                                               19
                                                   Conference
IH2 Technology In Latin America

• Latin America produced 32%* of the
  World’s Biofuels in 2010

• Recognized Leader




                                                                                               http://apod.nasa.gov/apod/image/0011/earthlights2_dmsp_big.jpg
• IH2 Technology offers Latin America
    − Leadership potential in 2nd generation cellulosic




                                                                                               Image Credit: C. Mayhew & R. Simmon (NASA/GSFC)
      renewable fuels
    − Strong Integration possibilities w/ Existing 1st
      Generation Biofuels & Refining base
    − Export Capacity could be aided by Carbon
      Intensity Reduction




   * Based on U.S. Energy Information Association data




                                                         Latin American Refining Technology
 3/7/2012                                                                                     20
                                                                     Conference
Gracias & Obrigada




           Latin American Refining Technology
3/7/2012                                        21
                       Conference

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LARTC Presentation Final

  • 1. Latin American Refining Technology Conference Biomass to Transportation Fuels via IH2 Technology Celeste McLeod CRI Catalyst Company, Houston, Texas, United States Terry Marker, Larry Felix, Martin Linck, Michael Roberts Gas Technology Institute, Des Plaines, Illinois, United States
  • 2. Disclaimer The information contained in this material is intended to be general in nature and must not be relied on as specific advice in connection with any decisions you may make. None of CRI/Criterion Inc or any of its affiliated companies are liable for any action you may take as a result of you relying on such material or for any loss or damage suffered by you as a result of you taking this action. Furthermore, these materials do not in any way constitute an offer to provide specific products or services. Some products or services may not be available in certain countries or political subdivisions thereof. Latin American Refining Technology 3/7/2012 2 Conference
  • 3. Latin America • A Leader in 1st Generation Biofuel Implementation • Majority of countries have mandatory blending of ethanol Source: Hart Energy’s International Fuel and/or biodiesel Quality Center, January 2012 • Research on cellulosic ethanol in certain counties, Brazil, Colombia, Argentina… • No mandates for 2nd Generation Biofuels Latin American Refining Technology 3/7/2012 3 Conference
  • 4. IH2 Technology Points Covered • IH2 Technology & Differentiation • Product Quality • Economic synergy from integration with existing operations • Commercialization Status Latin American Refining Technology 3/7/2012 4 Conference
  • 5. IH2 Design Principles • Produce fungible cellulosic hydrocarbon fuel/blend stock from a broad range of inedible/residual biomass feed at low cost • Requires no infrastructure other than road/rail transport into and out of the production site • Have minimal impact on the surrounding environment Latin American Refining Technology 3/7/2012 5 Conference
  • 6. IH2 Technology Design Elements • Feed Conditioning Unit: – Sized, mixed and dried to moisture contents between 10-45wt% • 1st Stage Catalytic Hydropyrolysis Reactor (bubbling fluidized bed) – Biomass meets catalyst and H2 at ~400C to remove >90% oxygen • Hydrogen Manufacturing Unit (HMU) – Converts C3- gases to renewable H2 sufficient to meet all requirements • Hydroconversion Reactor (low pressure fixed bed HT) – 1st stage product ‘polished’ over a second catalyst system Latin American Refining Technology 3/7/2012 6 Conference
  • 7. IH2 Technology Advantages & 11 Key Differentiators Advantages Green CO2 Stand Alone or Synergistic Operation Light Gases 3) Renewable H2 Feedstock Flexible Wood/Forest Hi Press Residue Steam Differentiators HDO’d Liquid Exothermic Ag Residue Cellulosic Low Capital (low pressure, low TAN, simple) Hydrocarbon Product Low Operating costs Gasoline, Jet and Diesel Hydrocarbon Yields 80-160 gal/ton MAF Garbage (MSW) 2) Bubbling Fluidized Bed Proprietary Catalyst 4) Fixed Bed Hydrotreater Range Self-sufficient internal “green” H2 Renewable H2 Proprietary Catalyst Hot Water Hydrocarbon 340-470C Renewable H2 >90% Green House Gas reduction* <500psig <500psig Energy Crops Eases logistical constraints (H2) High BTU HC (blend stock & ‘drop in’) N/S stream for Fertilizer Replaces ‘whole barrel’ gas/jet/diesel Algae Fungible in Fuel Pool Hydropyrolysis Hydroconversion Attractive economics Char (burn) Integrating existing technologies 1) Feed Conditioning Sizing , Drying & Feeding Rapid implementation * IH2 technology LCA Analysis conducted by Prof. Shonnard, et al Michigan Technical University; Feed stock dependent Latin American Refining Technology 3/7/2012 7 Conference
  • 8. IH2 Liquid Yields and Feedstock Flexibility Wood PetroAlgae Aquaflow Bagasse Blue Marble Corn Stover Lemna Micro Algae Macro Algae Feed wt % C 49.7 46.3 43.1 43.1 34.0 40.2 Feed wt % H 5.8 5.8 6.1 5.0 4.43 5.0 Feed wt % O 43.9 35.7 20.4 35.3 23.6 35.7 Feed wt % N 0.11 3.7 6.5 0.34 4.6 1.0 Feed wt % S 0.03 0.3 0.7 0.10 1.9 0.05 Feed wt % Ash 0.5 8.2 23.1 16.2 29.4 18.1 Feed H/C 1.40 1.50 1.70 1.39 1.56 1.49 Typical % C4 + 28 30 46 30 35 21 Liquid Yield (MAF) C4+ Gallon/Ton 92 100 157 100 119 67 MAF Wt % Oxygen* <1 <1 <1 <1 <1 <1 TAN # <0.05 <0.05 <0.5 <0.05 <0.05 <0.05 Latin American Refining Technology 3/7/2012 8 Conference
  • 9. IH2 Technology Product Property Comparison Fast Pyrolysis Oil IH2 product % Oxygen 50 <1.0 % Water 20 <0.2 TAN 100 <1 Stability poor Good Heating value (Btu/lb) 6560 18000 % Gasoline Non-distillable 54-75 % Diesel Non-distillable 23-46 Compatibility with hydrocarbon No Excellent refinery products Latin American Refining Technology 3/7/2012 9 Conference
  • 10. IH2 Technology Operating Modes • Full Stand Alone • Economically Integrated – Pulp & Paper / Forest Products – 1st Generation Ethanol – Algae – Refining – (Municipal Solid Waste) Latin American Refining Technology 3/7/2012 10 Conference
  • 11. IH2 Technology Synergy - Pulp & Paper / Forest Products Green CO2 Light Gases 3) Renewable H2 Consumes various feeds Wood/Forest Residue Hi Press slash Steam round wood HDO’d Liquid chips Ag Residue saw dust Cellulosic Hydrocarbon mill sludges Product Gasoline, Jet mixed feeds Garbage (MSW) 2) Bubbling Fluidized Bed 4) Fixed Bed and Diesel Proprietary Catalyst Hydrotreater Range Renewable H2 Proprietary Catalyst Hydrocarbon Hot Water Improved site margins 340-470C <500psig Renewable H2 <500psig conversion of low cost feeds Energy Crops land fill/other cost avoidance N/S stream for Fertilizer export HP steam to mill Algae liquid hydrocarbon for sale or use Hydropyrolysis Hydroconversion Char (burn) 1) Feed Conditioning IH2 derived fuel 96% GHG Reduction* Sizing , Drying & Feeding Latin American Refining Technology 3/7/2012 11 Conference
  • 12. IH2 Technology Synergy - Ethanol Plants Green CO2 Consumes cellulosic residues bagasse Light Gases 3) Renewable H2 Wood/Forest stover Residue Hi Press Steam mixed feeds HDO’d Liquid Ag Residue Improved site margins Cellulosic conversion of low cost feeds Hydrocarbon Product higher value use of cellulose Gasoline, Jet and Diesel 2) Bubbling Fluidized Bed 4) Fixed Bed Garbage (MSW) export steam offsets use of cellulose Proprietary Catalyst Hydrotreater Range Hydrocarbon Renewable H2 Proprietary Catalyst prevent market surplus DDGS 340-470C Renewable H2 Hot Water <500psig <500psig provides liquid fertilizer for use Energy Crops cellulosic hydrocarbon for sale or use N/S stream for Fertilizer Algae Reduces site average C.I. of alcohol made Hydropyrolysis Hydroconversion U.S. Department of Energy: Char (burn) 1) Feed Conditioning Corn ethanol averages 19% reduction Sizing , Drying & Feeding Cane ethanol averages 78% reduction IH2 derived fuels 93-97% reduction * Latin American Refining Technology 3/7/2012 12 Conference
  • 13. IH2 Technology Synergy - Multiple Algae Scenarios Green CO2 Consume post extractive residue Light Gases 3) Renewable H2 protein extraction (food & fuel) Wood/Forest Residue Hi Press lipid extraction (energy crop) Steam HDO’d Liquid Consume whole algae Ag Residue Cellulosic Useful for remediation Hydrocarbon Product Useful to simplify process for fuel Gasoline, Jet with mixed cellulosic/wood feeds Garbage (MSW) 2) Bubbling Fluidized Bed 4) Fixed Bed and Diesel Range Proprietary Catalyst Hydrotreater Renewable H2 Proprietary Catalyst Hydrocarbon 340-470C Renewable H2 Hot Water Improved site margins <500psig <500psig conversion of low cost feeds Energy Crops export HP steam N/S stream for Fertilizer re-use of CO2/liquid fertilizer Algae use of low grade heat to ponds Hydropyrolysis Hydroconversion liquid hydrocarbon for sale or use Char (burn) 1) Feed Conditioning Sizing , Drying & Feeding Latin American Refining Technology 3/7/2012 13 Conference
  • 14. IH2 Technology Synergy - Refining Option 1: Full Standalone Location Flexibility, Minimum Environmental Impact Maximum GHG reduction Lowest CI product Highest Capital Cost Option 2: Integrated with Refinery HT Minimum Environmental Impact Lowest CI product Maximum GHG reduction Lower Capital Cost Option 3 Integrated with Refinery H2 Higher Environmental Impact Reduced GHG reduction Higher CI product Lowest Cost Capital 25-30% lower than base case Latin American Refining Technology 3/7/2012 14 Conference
  • 15. IH2 NREL 2000t/day (Wood) Installed Equipment Costs $112.6mln Operating Costs Total $1.60/gal* 4.7 29.6 Wood $71.97/dry ton 17.7 Feed 5.9 Other Op Costs: 36.6 1st Stage HP/ 2nd Catalyst, Disposal, etc. Stage HC Fixed Cost 17.3 6.8 Fractionation 91.31 Depreciation HMU 2.14 Avg Income Tax Utilities & Contingency 7.8 @ 35% 44.0 *Includes $0.093/gal coproduct credit NREL Assumes Greenfield Development incl Land Acquisition, etc Total Capital Investment $232.8mln • Equipment Cost - HMU is primary ~40% • Total Capital ~Double Installed Equipment Installed Equipment Costs 102.7 112.6 Land/Develop • Feed Stock ~55% of Operating Cost Permits & S/U Standard Project Add-In's** • Minimum Fuel Selling Price – 1.60$/gal (2007 USD) 11.7 • Refinery Synergy w/Refinery H2 Supply 5.7 ** Prorated Expense (10%), H O & Construction (20%), Field • Reduces Capital Cost ~44.0MM$ Expense (10%), Working Capital (10%) , Project Contingency (30%) • Estimated MSP $1.36/gal (2007 USD) Title: Techno-economic Analysis of the Integrated Hydropyrolysis and Hydroconversion • NREL Economics validated by Global Engineering & Process for the Production of Gasoline and Diesel Fuels from Biomass Author: Eric C. D. Tan Platform: Analysis Report Date: May 23, 2011 Construction Company Latin American Refining Technology 3/7/2012 15 Conference
  • 16. Financial Comparison Biofuels Production Technologies Process Capex Range Relative Cost per Gallon Gasoline Equivalent Fast Pyrolysis & $250-$287 million $3.41-$6.55/GGE Upgrading Cellulosic Ethanol $156-$391 million $5.15-$10.71/GGE via Fermentation Gasification & $500-$610 million $4.30-$4.80/GGE Fischer-Tropsch IH2 Process $125-$135 Million $1.30-$1.60/GGE Source: National Renewable Energy Laboratory Latin American Refining Technology 3/7/2012 16 Conference
  • 17. IH2 Technology Development • Bench Scale IH2 Technology – Since 2009 @ 0.5-kg/day Semi continuous • Multi feed stock testing • Catalyst development • IH2 Technology Pilot Plant – Start-Up in February, Continuous operation @ 50-kg/day • Demonstrate biomass handling and conveyance • Verify economics including catalyst consumption • Produce product in quantities for blending trials, engine testing, etc. • Confirm product valuation Latin American Refining Technology 3/7/2012 Conference 17
  • 18. IH2 Commercial Timeline, Current • Set to execute 1st demo and commercial licenses 1Q 2012 – Initiating basic engineering 5t/d – Contracting basic engineering 330t/d • Significant interest from Asia • US Refining Industry looking to partner Latin American Refining Technology 3/7/2012 18 Conference
  • 19. IH2 Technology Conclusions • Converts virtually any (ligno)cellulosic biomass to produce high quality hydrocarbon fuels/blend stock at low cost • Offers Stand Alone & Synergistic Installation – Synergy benefits beyond solely hydrocarbon, which varies by industry – Refinery Synergy can reduce capital cost and fuel MSP • Fuel MSP at estimate of 1.60$/gal (2007$) − May further decrease based on feed selection and site requirements − Technology comparison - IH2 Derived Fuels cost advantaged − Typically less than U.S. bulk and rack pricing for regular/premium gasoline, evaluate upside by market • Commercial Implementation is progressing rapidly Latin American Refining Technology 3/7/2012 19 Conference
  • 20. IH2 Technology In Latin America • Latin America produced 32%* of the World’s Biofuels in 2010 • Recognized Leader http://apod.nasa.gov/apod/image/0011/earthlights2_dmsp_big.jpg • IH2 Technology offers Latin America − Leadership potential in 2nd generation cellulosic Image Credit: C. Mayhew & R. Simmon (NASA/GSFC) renewable fuels − Strong Integration possibilities w/ Existing 1st Generation Biofuels & Refining base − Export Capacity could be aided by Carbon Intensity Reduction * Based on U.S. Energy Information Association data Latin American Refining Technology 3/7/2012 20 Conference
  • 21. Gracias & Obrigada Latin American Refining Technology 3/7/2012 21 Conference

Editor's Notes

  1. * IH2 technology LCA Analysis conducted by Prof. Shonnard, et al Michigan Technical University; Feed stock dependent
  2. * IH2 technology LCA Analysis conducted by Prof. Shonnard, et al Michigan Technical University; Feed stock dependent
  3. http://nabc.cals.cornell.edu/pubs/nabc_19/NABC19_5Plenary2_Rosenstrater.pdfhttp://www1.eere.energy.gov/biomass/ethanol_myths_facts.htmlEthanol Myths and FactsGraph – Source Wang, et al, Environmental Research Letters, Vol.2, 024001, May 22, 2007C.I. - Carbon Intensity* IH2 technology LCA Analysis conducted by Prof. Shonnard, et al Michigan Technical University; Feed stock dependent
  4. Title: Techno-economic Analysis of the Integrated Hydropyrolysis andHydroconversion Process for the Production of Gasoline and Diesel Fuels fromBiomassAuthor: Eric C. D. TanPlatform: Analysis ReportDate: May 23, 2011
  5. http://www.eia.gov/cfapps/ipdbproject/IEDIndex3.cfm?tid=79&amp;pid=79&amp;aid=1Image Credit:C. Mayhew &amp; R. Simmon (NASA/GSFC),http://apod.nasa.gov/apod/image/0011/earthlights2_dmsp_big.jpgVia Hart Energy Feedstock is abundant in Brazil, but fuel quality issues have emerged in B5 implementation. Move to B7on-road and possibly B10 (more likely off-road) is likely. Export capacity is unlikely before 2020: logisticsof moving biodiesel from the hinterlands lead to high CO2 intensity.