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Over 40 Years of Excellence in Quality & Service!
OVERMOLDING & INSERT MOLDING SPECIALIZATION
2014
MANUFACTURER
OF THE YEAR
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
 40+ Year Heritage
 Privately Owned
 60,000 Sq. Ft. Facility
 59 Injection Molding
Machines: 40 – 500 tons
 98 Employees
 Produce 150MM Parts Per Yr.
 24/5 Operations
Corporate Snapshot
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Complex Insert Molding is Our Specialty
Types of Inserts
 Terminals / Contacts
 Screw Machine Components
 Cold-Headed Components
 Wound Coil / Bobbins
 Over-Molded Plastic Components
 Photo-Etched Components
 Magnetic Compounds
Automation
 Feeder Bowl
 Continuous Strip Feeding
 Robotic Pick and
Placement/Retrieval
 Mechanical / Electrical Testing
 Custom Automation
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Automated vs. Manual Insert Molding
Automated
Volume:
 >500m Units
Benefits:
 Cost Reduction Opportunities
 Secondary Operations
 Reliability
 Dimensional Stability
 Lower Scrap – nearly zero PPM
 Reduced Inventory Part Count
Manual
Volume:
 Small: 500 - 100m Units
 Medium: 100m - 500m Units
Benefits:
 Lower Start-Up Investment
 Faster Start-Ups
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Examples of Overmolded
Components from PMT
PMT molded a highly engineered motor part
for a customer in the automotive engine
industry. The challenging design consisted of a
cast insert inside and two over-molded
magnets outside.
For an automotive customer, PMT molds
several insert-molded speaker frame parts.
This example contains 2 inserts and an over-
molded component in the center.
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Overmolding Applications
PMT molds this valve seal for a throttle air
control valve for an automotive customer,
containing 3 inserts and an overmolded PPS
shell.
This overmolded magnetic shaft assembly for
an air-intake motor was molded by PMT for an
appliance motor application.
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Injection Molding Capabilities
 Precision Molding
 Tight-Tolerances
 Insert Molding
 Micro-Molding
 Gear Molding
 Overmolding
 Medical Molding
 Automation
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Key Molding Equipment
OEM Tonnage Qty.
Arburg 150 1
Autojector 40 – 70 2
Battenfield 60 – 110 4
Cincinnati 85 1
Engel 55 – 85 2
Milacron/Fanuc 71.5 – 198 4
Nissei 55—154 17
Toshiba 45 – 390 27
Toyo 500 1
Total 40 – 500 59
Including 30 Clean, Efficient All-Electric Molding Presses
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Mold Design, Sourcing & Repair
On-Site, Full-Service Tooling Shop and Major Mold Repair Facility
 Design and 3-D Modeling
 Prototype Molds
 High-Volume Production Molds
 Hardened Steel Core & Cavities
 Class 101 Tooling
 SPI/DIN Standards
 Global Sourcing – Asia & East Europe
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Complex Molding Specialists
PMT is a leading North American supplier of
insert- and over-molded plastic components.
See more examples and learn more on on website:
http://www.pmtinc.com/plastic-insert-molding-insert-injection-
molding/
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Committed to Leadership & Excellence
Also, Recognized for Operational Excellence and Sustainability Leadership.
Recipient of the 2013 Plastics News Award
for Excellence in Customer Relations
Plastic Molding Technology, Inc. | PMTinc.com
Injecting Quality Into Everything We Do.
Plastic Molding Technology, Inc.
12280 Rojas
El Paso, TX 79936
915-593-6922
PMTinc.com

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Pmt overmolding presentation

  • 1. Over 40 Years of Excellence in Quality & Service! OVERMOLDING & INSERT MOLDING SPECIALIZATION 2014 MANUFACTURER OF THE YEAR
  • 2. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do.  40+ Year Heritage  Privately Owned  60,000 Sq. Ft. Facility  59 Injection Molding Machines: 40 – 500 tons  98 Employees  Produce 150MM Parts Per Yr.  24/5 Operations Corporate Snapshot
  • 3. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Complex Insert Molding is Our Specialty Types of Inserts  Terminals / Contacts  Screw Machine Components  Cold-Headed Components  Wound Coil / Bobbins  Over-Molded Plastic Components  Photo-Etched Components  Magnetic Compounds Automation  Feeder Bowl  Continuous Strip Feeding  Robotic Pick and Placement/Retrieval  Mechanical / Electrical Testing  Custom Automation
  • 4. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Automated vs. Manual Insert Molding Automated Volume:  >500m Units Benefits:  Cost Reduction Opportunities  Secondary Operations  Reliability  Dimensional Stability  Lower Scrap – nearly zero PPM  Reduced Inventory Part Count Manual Volume:  Small: 500 - 100m Units  Medium: 100m - 500m Units Benefits:  Lower Start-Up Investment  Faster Start-Ups
  • 5. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Examples of Overmolded Components from PMT PMT molded a highly engineered motor part for a customer in the automotive engine industry. The challenging design consisted of a cast insert inside and two over-molded magnets outside. For an automotive customer, PMT molds several insert-molded speaker frame parts. This example contains 2 inserts and an over- molded component in the center.
  • 6. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Overmolding Applications PMT molds this valve seal for a throttle air control valve for an automotive customer, containing 3 inserts and an overmolded PPS shell. This overmolded magnetic shaft assembly for an air-intake motor was molded by PMT for an appliance motor application.
  • 7. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Injection Molding Capabilities  Precision Molding  Tight-Tolerances  Insert Molding  Micro-Molding  Gear Molding  Overmolding  Medical Molding  Automation
  • 8. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Key Molding Equipment OEM Tonnage Qty. Arburg 150 1 Autojector 40 – 70 2 Battenfield 60 – 110 4 Cincinnati 85 1 Engel 55 – 85 2 Milacron/Fanuc 71.5 – 198 4 Nissei 55—154 17 Toshiba 45 – 390 27 Toyo 500 1 Total 40 – 500 59 Including 30 Clean, Efficient All-Electric Molding Presses
  • 9. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Mold Design, Sourcing & Repair On-Site, Full-Service Tooling Shop and Major Mold Repair Facility  Design and 3-D Modeling  Prototype Molds  High-Volume Production Molds  Hardened Steel Core & Cavities  Class 101 Tooling  SPI/DIN Standards  Global Sourcing – Asia & East Europe
  • 10. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Complex Molding Specialists PMT is a leading North American supplier of insert- and over-molded plastic components. See more examples and learn more on on website: http://www.pmtinc.com/plastic-insert-molding-insert-injection- molding/
  • 11. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Committed to Leadership & Excellence Also, Recognized for Operational Excellence and Sustainability Leadership. Recipient of the 2013 Plastics News Award for Excellence in Customer Relations
  • 12. Plastic Molding Technology, Inc. | PMTinc.com Injecting Quality Into Everything We Do. Plastic Molding Technology, Inc. 12280 Rojas El Paso, TX 79936 915-593-6922 PMTinc.com