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Lead Free Coating,  Cleanliness and the Conformal Coating Process
Outline ,[object Object],[object Object],[object Object],[object Object],[object Object]
What is cleanliness? ,[object Object],[object Object],[object Object],[object Object]
What is Cleanliness? Imagine your bare printed circuit board Plating / Etch Salts Flux Residues Grease / finger salts Oils Soya Sauce
No-clean Flux Residues Grease / finger salts Hand cream Oils (eg. Wave, Silicone ) What is Cleanliness? Imagine your assembled printed circuit board
[object Object],[object Object],[object Object],What is Cleanliness?
[object Object],[object Object],[object Object],Why is Cleanliness Important?
[object Object],[object Object],The Effect of Ionic Contamination
[object Object],[object Object],[object Object],[object Object],Conformal Coating
Contaminant left on a coated board at 25 o C  50% RH
Board exposed to Humidity
Moisture has “found” contaminant, and a blister  has formed through osmotic pressure
The soluble contaminate has now formed a conductive fluid with the moisture
A dendrite is forming between tracks
[object Object],[object Object],[object Object],Conformal Coating
Corrosion On Pin Delamination Of Coating Coating Dissolving & Cracking In Circled Area
Non-ionic contamination ,[object Object],[object Object],[object Object],[object Object]
Where do residues come from? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
So you’re told to use no clean ,[object Object],[object Object],[object Object],[object Object]
So you’re told to use no clean ,[object Object],[object Object],[object Object],[object Object]
SMT with lead free solders ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Compare SnPb and SnAgCu ,[object Object],[object Object]
New Solder Paste chemistries ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Lead free and Tin Whiskers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SEM Photograph 150 and 900 magnification, 3 months aging Tin Whisker on Pure SnPb
Sn Plated Chip Caps
Lead free and Dendrites ,[object Object]
Lead free and Dendrites ,[object Object]
Summary Lead free and Reliability ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Further Information ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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Cleanliness And Lead Free Conformal Coating Processing