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EN - Presentation Water for the Mining Industry - Degrémont Industry
1. 1 Water for the Mining Industry
WATER FOR THE MINING
INDUSTRY
April 2013
2. 2 Water for the Mining Industry
SUMMARY
Degrémont Industry’s excellence in serving industry
Challenges facing the mining industry
Solutions for the mining industry
Benefits for the mining industry
References worldwide
3. 3 Water for the Mining Industry
PRESENT ON A GLOBAL AND LOCAL SCALE,
BENEFITING FROM BOTH WORLDS
ENERGY
WATER AND WASTE
WATER
WATER & WASTEWATER
FOR INDUSTRY
WPT
Anderson Infilco Ondeo IS
PuriteOzonia
Including Ameriwater
4. 4 Water for the Mining Industry
DEGRÉMONT INDUSTRY, YOUR PARTNER IN
WATER MANAGEMENT FOR INDUSTRY
Key Figures
347 M€ worldwide turnover for
industrial customers
1,100 employees
1,800 process water production
plants built
2,200 wastewater treatment plants
built
200 current operation and services
contracts
5,000 industrial sites equipped with
water systems
> 50M m³ per year capacity of
mobile water treatment units
Our Offer
Process design
& Engineering Services
Equipment BOT
• Pilots
• Feasibility Studies (BDP, FEED)
• Process Design
• Engineering & Procurement
• Construction & Installation
• Audit
• Technical Assistance
• Operation & Maintenance
• Mobile Treatment Solutions
• Off-site Effluent Treatment
• Design
• Manufacture
• Supply
• After Sales Services
• Finance
• Construction
• Operation
• Maintenance
• Transfer
5. 5 Water for the Mining Industry
RESEARCH & INNOVATION
KEY FIGURES:
74 M€ devoted to R&D
400 Experts and Researchers
120 Research Partners
17 R&D Centers (USA,
France, UK, Spain & China)
70 R&D Programs
More than 700 Technical
Assistance Missions per Year
A HISTORY OF INNOVATION:
A Policy of Patented
Proprietary Products &
Processes
• In House Developments
• Acquisition and Management of
Licenses
• Products Innovation and
Optimisation
An applied R&D
Pilot Plants all over the World
An ISO 14001 certified R&D
6. 6 Water for the Mining Industry
United Kingdom Benelux
GLOBAL PRESENCE
Santiago de Chile, Chile
Italy
Beijing, China
Dubai,
United Arab Emirates
Toronto, Canada
France
Shanghai, China
Richmond, VA
Dayton, OH
Salt Lake City, UT
Houston, TX
Arlington, TX
Columbia, SC
Buenos Aires, Argentina
Sao Paulo, Brazil
Sunninghill, South Africa
Doha, Qatar
Sydney, Australia
Spain
Montréal, Canada
Brisbane, Australia
Melbourne, Australia
Adelaïde, Australia
Perth, Australia
7. 7 Water for the Mining Industry
LONG STANTDING EXPERIENCE UNDERSTANDING
THE MINING INDUSTRY’S SPECIFIC NEEDS
8. 8 Water for the Mining Industry
EHSQ, A PRIORITY AT THE HEART OF OUR
ACTIVITIES
A continuous improvement approach certified ISO 18001,
MASE, VCA, ISO 14000, ISO 9001, OHSAS
High-performance safety indicators
A proactive management system including:
Site audits,
Procedures and training adapted to our activities and site
specifications,
Monitoring,
Evaluation and continuous improvement,
Targeted and efficient communication,
Crisis management protocols
MONITORPERFORMPLAN
9. 9 Water for the Mining Industry
OUR AREAS OF EXPERTISE
Water source Process Water Wastewater
Sludge &
By-products
• Boreholes,
groundwater or surface
water intakes
• Sea water
• Alternative or
emergency supplies
• Groundwater
remediation
• Physical-chemical
treatment, clarification,
filtration
• Membrane technologies
(UF – NF – RO)
• Corrosion and biological
control
• Decarbonation
• Ion exchange
• Disinfection systems
(Ozone,UV)
•Electrodeionization
• Recycling
• Network management
• Flow separation
• Physical-chemical
treatments, clarification,
filtration
• Aerobic and anaerobic
biological treatments
• Biological systems
• Membrane technologies
• Wastewater reuse or
Zero Liquid Discharge
(ZLD)
• Network management
• Reduction of sludge
volume
• In-situ treatment:
digestion,
dewatering, drying
and incineration
• Sludge disposal
• By-products
recovery
10. 10 Water for the Mining Industry
ENVIRONMENTAL, SOCIAL AND GOVERNANCE
A TRUE GLOBAL COMMITMENT
11. 11 Water for the Mining Industry
MEMBER OF 4 FLAGSHIP STOCK MARKET
SUSTAINABILITY INDEXES
2009 2010 2011 20122009 201220112010
12. 12 Water for the Mining Industry
SUMMARY
Degrémont Industry’s excellence in serving industry
Challenges facing the mining industry
Solutions for the mining industry
Benefits for the mining industry
References worldwide
13. 13 Water for the Mining Industry
Ecosystem
recreation
Excavation backfill
Ground leveling
WATER EXPERTISE :
- Acid mine
drainage
- Tailing pond
water
remediation
- Aquifer
restoration
- Soil remediation
Hydrometallurgy
Pyrometallurgy
Biotechnology
WATER EXPERTISE :
- Process water
supply
- Wastewater and
barrens
treatment
- Reuse and
recycling
Comminution
(grinding / milling)
Flotation
Leaching
WATER EXPERTISE:
- Raw water
supply
- Wastewater and
Leachate
treatment
- Acid mine
drainage
Open-pit mine
Underground mine
WATER EXPERTISE:
- Raw water
supply/
Desalination
- Tailing pond
water treatment
- Acid mine
drainage
- Mine camp water
supply
ConcentrateRun of
Mine
ore
Extraction
(mining)
Concentration
(beneficiation)
Primary
processing
(metal refining)
Closure
&
recovery
Refined
metal
WATER STAKES IN THE MINING INDUSTRY
14. 14 Water for the Mining Industry
WATER RELATED CHALLENGES FOR THE
MINING INDUSTRY
Increasingly restrictive legislation & intensified corporate
enforcement on water
Water footprint is gaining in priority
Acid rock drainage clean up national legislations (Peru: 300-400 ppm sulfates,
Chile: 1000 ppm sulfates), Australia: [So4] down to 1000 ppm and TDS below 2400
ppm)
Higher standards seeked for wastewater
Supply constraints
Water scarcity in new mining operation areas
Variations in water availabilities due to drought periods followed by flooding periods
Rising tariffs for water supply
Growing reliance on low grade ores requiring more water for
extraction
15. 15 Water for the Mining Industry
SUMMARY
Degrémont Industry’s excellence in serving industry
Challenges facing the mining industry
Solutions for the mining industry
Benefits for the mining industry
References worldwide
16. 16 Water for the Mining Industry
WATER IN THE MINING INDUSTRY
17. 17 Water for the Mining Industry
WATER SUPPLY AND DESALINATION
Your challenges
Fresh water availability
Mines can be located in arid areas
Water is also often an issue for the local community
Ground water supply contamination
Our solutions
Surface water clarification
Seawater filtration and desalination
Alternative solutions (municipal wastewater reuse, mine water recycling, salty
aquifer desalination, etc. )
TECHNICAL SOLUTIONS
• Clarification: PulsaTube™
Densadeg™ , Seadaf™
• Filtration (UF, etc.): Aquazur™ ,
Greenleaf™ Seaclean™,
Ultragreen™, Ultrafor™
• Pretreatment and
Desalination (NF/RO):
Seaclean™, SmartRack™
• Polishing: Carbazur™
• Desinfection: Aquaray™
Exemple of filtration
18. 18 Water for the Mining Industry
COOLING AND BOILER SYSTEMS
Your challenges
Ultradeep underground mine cooling (ventilation and cooling of air tunnels and
galleries to surface temperature for equipment and operators)
TDS-induced corrosion is one identified big concern
Our solutions
Macromolecular purification
Microbiological purification of water
TECHNICAL AND SERVICES SOLUTIONS
• Membrane Technologies
(MF, UF, NF, RO)
• Ion exchange resins
• Thermal deaerator
Securing and optimising your
cooling systems
Securing and optimising your
water production facilities
Securing and optimising your
water production facilities
19. 19 Water for the Mining Industry
WASTEWATER TREATMENT AND ACID MINING
DRAINAGE
Your challenges
Manage your wastewater charged with metals, sulfates,
acidity, salinity, suspended solids, ultrafine solids,
metals/metalloids and sometimes organic compounds
Brine and sludge management
Our solutions
Compact solutions: physical chemical treatment with high rate
clarification (Densadeg)
Specific metal removal with biological treatment such as iBIO™
Metal recovery in effluent with resin technologies
Recycling and reuse solutions
Sludge treatment: dewatering, drying, incineration
TECHNICAL SOLUTIONS
• Selected salt recovery
• Reuse & Recovery
• Resins for metal removal
• Membranes (UF/NF/RO)
• Tailing pond water treatment
• High Density sludge treatment
• Solid Dewatering
• Physical-chemical: DensadegTM,
AcceleratorTM
• Biological: iBIOTM
• ZLD: Evaporation, Crystallization,
Membranes, Electrochemistry
20. 20 Water for the Mining Industry
Your challenges:
Changes in discharge regulation (Sulfates)
Our solution
AMD and mine influenced water treatment with sulfate removal prior to
discharge
Optimised recovery/recycling of AMD & mine influenced waters
FOCUS ON : SULFATE REMOVAL
21. 21 Water for the Mining Industry
MOBILE SOLUTIONS
FLEXIBLE AND COST EFFECTIVE SOLUTIONS
MOBILE SOLUTIONS
• Pre-treatment mobile units
Flotation and Decanter
Cartridge Filter
Ultrafiltration
Sand filter mobile units
• Demineralization by
reverse osmosis units
• Demineralization by ion
exchange mobile units
Off-site regeneration IEX
mobile units
In-situ regeneration IEX
mobile units
EMERGENCY
Environmental
liability
Planning
• Mine de-flooding
• Tailing ponds remediation
• Etc.
SCHEDULED
OPERATIONS
Producing
• Temporary production
• Former mine re-opening
• Etc...
LONG TERM
RENTAL
Environmental
liability
22. 22 Water for the Mining Industry
TECHNOLOGICAL SOLUTIONS
FOCUS
Integrated and optimised
system with latest available
membranes
UF/RO/NF Systems SeacleanTM
physico-chemical clarifier for
metals removal and
softening
DensadegTM
Seawater clarification
through pressure
filtration
Ultrafor TM
Ultrafiltration combining
biological treatment and
membrane filtration
Heavy metals removal with
biological treatment
iBIOTMUltragreenTM AquadafTM SeadafTM
High velocity flotation with a
simplified engineered
integration
Clarification system for
wastewater phosphorus
removal
Demineralisation /
Desalination / Metals
removal
Ion exchange resins
High circulation rate. Treatment
of water containing low density
particles or dissolved organic
matter (desalination)
23. 23 Water for the Mining Industry
Degrémont Industry can OPERATE, MAINTAIN and ACCOMPANY
clients for the OPTIMISATION of the entire WATER CYCLE.
Process optimisation
OPEX optimisation
Operation and maintenance (O&M)
Technical assistance
Engineering of equipment and
Procurement of spare parts
OPERATION & MAINTENANCE
OPERATOR KNOW-HOW, BUILDER EXPERTISE
24. 24 Water for the Mining Industry
INNOVATIVE SERVICES
“A LA CARTE”
Mobile treatment
services
Flexible solution to help you
save cost and secure
production
Spare parts and
associated services
Wide range of spare parts and
associated services for an
efficient maintenance
Resins, membranes
& associated services
Global solution for your resins
and membranes
Optimize and protect
your water production, cooling
& steam production systems
CoolSure,
SteamSure, UpSure
25. 25 Water for the Mining Industry
SUMMARY
Degrémont Industry’s excellence in serving industry
Challenges facing the mining industry
Solutions for the mining industry
Benefits for the mining industry
References worldwide
26. 26 Water for the Mining Industry
YOUR BENEFITS: A COMPLETE OFFER
Understanding of the specific
needs of mining industrialists
In-house expertise in water
treatment and project
management allowing you to
stay focused on your core
business challenges
Water quality and quantity
guarantee
Worldwide presence, locally-
adapted, and tailor-made
solutions
Expertise in stakeholder
management
Improving your image and your
community relations by
enhancing re-use of reclaimed
effluents
Safe and reliable technologies
Ensuring compliance and
continuous operations at the
mine sites with sufficient
servicing capabilities
Optimum OPEX and asset
preservation
Continuous improvement in
both design and operation
CONTINUOUSLY IMPROVING THE RECYCLING CIRCLES IN ORDER TO OPTIMIZE YOUR WATER
CONSUMPTIONS
27. 27 Water for the Mining Industry
SUMMARY
Degrémont Industry’s excellence in serving industry
Challenges facing the mining industry
Solutions for the mining industry
Benefits for the mining industry
References worldwide
28. 28 Water for the Mining Industry
Usa &
Canada
Latin
America
Russia &
Europe
Oceania
THEY TRUSTED US
MORE THAN 50 REFERENCES IN THE WORLD
29. 29 Water for the Mining Industry
Oursolution
MINERA PAMO, CODELCO
EL TENIENTE, CHILE
Needs
Ensure compliance with the applicable
regulations, which states respect allowed
maximum amount of molybdenum and
pH in the effluent reservoir
Solution
Inlet tank for incoming flow regulation
or bypass
Precipitation and acidification tanks
with mechanical mixers
5 Densadeg™
Neutralization tanks with mechanical
mixers
O&M contract since 2009
Benefits
Risk management by ensuring
compliance and continuous operations.
- Molybdenum Treatment from Mining
Drainage
- Sludge treatment: 2 liquid sludge
storage tanks with thickening type
mixers, 3 centrifuges , 2 dewatered
sludge piston pumps, 2 lagoons
Acidminedrainage
Capacity
216,000 m3/d
Type of service
EP - after lab & pilot study
O&M
30. 30 Water for the Mining Industry
Oursolution
Oursolution
Capacity
31,700 m³/d
Type of service
Equipment supply
-
- Acid Mine Drainage treatment to
produce indirectly potable water
- Densadeg Clarifier and Greenleaf
Filter
Acidminedrainage
UNITED PARK CITY MINES, PARK CITY, UTAH
- Acid Mine Drainage
- Metals removal
- Densadeg clarifier
Capacity
10,000 m3/d
Type of service
Equipment supply
LEADVILLE, COLORADO
FREEPORT MCMORAN – HECLA
USA
Acidminedrainage
31. 31 Water for the Mining Industry
Oursolution
BHP BILLITON – COPPER MINE
USA
Needs
1,475 m3/h treated for
Removal of Cu, Al, Mn, Zn, Ni,
Cd,..
High performance of the water
treatment to respect the
constraint
Benefits
Respect of the stringent effluent
limits since 1999
- Physico-chemical treatment for heavy
metals removal (Densadeg®)
- Greenleaf Filtration
Acidminedrainage
Capacity
35,400 m3/d
Type of service
Equipment supply
PINAL CREEK, CYPRUS MIAMI MINING CORP
32. 32 Water for the Mining Industry
Oursolution
SeaWaterdesalination
MINERA ESCONDIDA, PUERTO
COLOSO
ANTOFAGASTA, CHILE
- Largest SWRO plant in South America
- “Premiere” for the mining industry
- Commissioning in 2006
Capacity
45,000 m3/d
Type of service
EPC - Commissioning
Needs
Copper Mining
Solution
Robust pre-treatment: 3
stages, DAF and double
filtration
Desalination: Reverse Osmosis
Benefits
Water supply when no local
water resource : distance of
113 miles between the water
treatment plant and the mine
(H:10,000 ft)
33. 33 Water for the Mining Industry
Oursolution
KONIAMBO NICKEL SAS
KONIAMBO, NEW-CALEDONIA
Seawater desalination for a greenfield
pyrometallurgical facility with a 30,000
t/y ferronickel smelter for the extraction
of nickel from saprolitic ore mined
Capacity
4,820 m3/d
Type of service
Engineering, equipment
supply & commissioning
Our solution
Net production of demin. water : 53 m3/h
Net process and potable water: 129 m3/h
Desalination SWRO plant recovery: 40%
Flow to feed the SWRO plant: 502 m3/h
Net total production of desal .water: 201
m3/h
Benefits
Recovery energy system
SeaWaterdesalination
34. 34 Water for the Mining Industry
Oursolution
INMET MINING
COBRE LAS CRUCES, SPAIN
Waterremediation
Capacity
Up to 300 m³/h, average
180 m3/h at 30°C
Type of service
Mobile equipment &
commissioning
May 13th
2008
• Notice of suspension of authorization for dewatering and re-
injection system
July 7th
2008
• First mobile equipment and commissioning staff arrives on
site
July 21st
2008
• First water treated by mobile equipment
• Treatment of contaminated ground water on parameters as As, B, F, Fe,
conductivity, NH4, …
• 24h operation by local operators & under supervision of ONDEO IS Spain
April 8th
2009
• New permission for the dewatering and re-injection system
May 27th
2009
•Mineral extraction starts. Re-authorization for the dewatering
& re-injection system
Water remediation in the Copper Mine
with Mobile Equipment: 4 FlexosmO, 1
DecarbO, 4 FilsanO units surrounded
material & equipment for a “potable”
water quality outlet
Benefits : Up and running in 1 month
after order placed
35. 35 Water for the Mining Industry
Oursolution
Oursolution
AREVA COMURHEX
NARBONNE, FRANCE
Implementation in emergency of 2
OMobile trucks
Restoration of situation within less
than 1 month
INSTALLATIONOFATREATMENTPLANT
Installation of a fixed unit of 4 reverse
osmosis skids within 4 months to treat
leachate from the lagoon plain, send
permeates to the natural environment
and concentrates to ultimate storage
NITRATETREATMENTEMERGENCY
Capacity
720 m3/d
Type of service
DBO
Capacity
2,400 m3/d each
Type of service
Mobile treatment
solutions
36. 36 Water for the Mining Industry
Oursolution
Oursolution
Type of service
Complete Design
& Equipment supply
BHP BILLITON - AREVA
USA & CANADA
Capacity
40,000 m³/d
Capacity
25,000 m³/d
Type of service
Complete Design
& Equipment supply
PINAL CREEK, CYPRUS MIAMI MINING CORP AREVA RESOURCES, ALBERTA, CANADA
- Consent Decree to treat underground
plumes by EPA involving several mining
companies (copper, gold)
- Densadeg and Greenleaf Filter
New Midwest Uranium Mine - $30 Million
Equipment Supply for Densadegs, RO,
solids handling to treat uranium mine
(project cancelled by customer after
engineering and equipment fabrication
completed - 2009)
Minewastewater
Minewastewater
37. 37 Water for the Mining Industry
Oursolution
Oursolution
RICHMOND HILL - KENNECOTT
USA
Minewastewater
Capacity
13,700 m³/d
KENNECOTT MINING, GREENSCREEK, ALASKARICHMOND HILL MINING, LEAD, SOUTH DAKOTA
Capacity
1,800 m³/d
Minewastewater
Type of service
Equipment supply
- Metals removal
- DensadegTM clarification
- Softening/metals removal
- Clarification
- DensadegTM clarification
Type of service
Equipment supply
38. 38 Water for the Mining Industry
Oursolution
VALE INCO, BIRCHTREE MINE
MANITOBA, CANADA
Needs: System delivers outlet nickel levels of
<20 ppb – much lower than the regulated
discharge level of 500 ppb
Capacity
2,950 m3/d
Type of service
Design & manufacturing
Nickelremovalsystem
Solutions
Influent feed of mine water & surface
water run-off
Multi-Media Filters (9’ diameter)
Ion Exchange units (10’ diameter –
configured in a lead-lag) arrangement
Sulfuric acid regeneration package
Hydrochloric acid regeneration package
Sodium hydroxide regeneration package
Controls System
Benefits
Compliance
Environmental protection
39. 39 Water for the Mining Industry
THANK YOU FOR
YOUR ATTENTION