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PolyVinyl Chloride (PVC)




        LAM Kwok Tung Kenny(52610985)
        Ngai Sau Man Carmen (52621860)
               Lee Wing Man (52569943)
          Chow Lai Yin Kevin (52621822)
INTRODUCTION
Plastic
 Molecular unit (Carbon, Hydrogen)
 repeated and formed chains
 Man-made


 “first plastic” :celluloid
 In1860s’
 To replace Ivory
Types of plastic
 Resin  identification code
 Lots of types of plastic
 Different molecular unit
 Different chemical and physical
  feature

♵
 PVC
PolyVinyl Chloride (PVC)
 Molecular unit 
 Light and High Toughness
 Colorless
 Not easy to be corrode
  by acid or base
 Fire Retardant
 Add Plasticizer to change its hardness
 Vicat softening point : 65- 100
PolyVinyl Chloride (PVC)
 Cheap
 Easy to produce
 Wildly used
 Add Plasticizer to change its
  hardness
 Plastic Wrap, tube…
PVC Production In Hong
Kong
 Sunny Hose Company Limited
 In Tai Po
 Produce Tubes
 For water supply or sprinkle
MANUFACTURING
PVC(POLYVINYL
CHLORIDE) PRODUCT
Processes


       Cracking and               Polymerizatio
                                                         Molding
       Chlorination                    n


                      VCM(Vinyl             PVC(Polyv
Petroleum              chloride                 inyl           Products
                      monomer)               chloride)
Cracking and Chlorination

 Petroleum heated with catalyst, high
  pressure and without air
 Produce Ethene and “light”
  hydrocarbons
 Chlorination to ethene
 Thermal cracking
 Chloroethene
 Vinyl chloride monomer
Polymerization of PVC
 Condition : UV light or heat and
  pressure
 Organic peroxide compounds(initiator)
 Monomer(VCM)
 Addition polymerization
 Free radical addition
Mechanism
   Chain initiation :



   Chain propagation :



   Chain termination :
Polymerization of PVC
 Molecule masses vary with the
  temperature
 Exothermic reaction
 Strong intermolecular force
 Dipole-dipole between
   polymer chains
Adding additive
 Plasticizer(塑化劑)
 DEHP(di-2-ethyl hexyl phthalate)
 Filler
 Stabilizer
 Dyes or coloring




                          C6H4(C8H17COO)2
                                Bis(2-
                     ethylhexyl)phthalate(BEHP)
Molding
 Using heat to soft the plastic, pressure
  to squeeze and place to a mold, then
  cool down
 Injection molding(a)
 Compression molding(b)




    a                         b
Beyond your imagination !!!

DANGER OF PVC
Environment & human
 Wholeproduct life cycle:
 production use  disposal

Production:
 Releases of EDC and VCM carcinogens
during process;
 Release of heavy distillate material
Use:
 Release of toxicants in PVC products


Disposal:
 landfill cause leachates
 incinerated generate dioxin
Production


vinyl chloride monomer
 (VCM) & ethylene dichloride
 (EDC) are by-products of PVC
On human:
 highly volatile VCM jeopardise workers’ health
 ( risk of liver / brain cancer)
 colourless EDC , inhalation/ direct contact may
 have toxic effect
    VCM & EDC are genotoxic
       cause irreversible damage to DNA
    (e.g. Birth defects/ genetic diseases of
    descendants)

 On environment:
  improper treatment of VCM & EDC or
  other by-products contaminate
  (underground)water and sediment (e.g.
  alluvial soil)
Case study:
In Japan, consumption on rice irrigated by
Use
 the use of PVC products threaten
 human health
On human:
 PVC additives phthalate plasticizers
 increase risk of asthma
 PVC flooring  persistent
 wheezing, pneumonia, prolonged
 cough… etc
 metal stabilizers (e.g. lead) leach into
 potable water
Disposal
 discarded PVC materials are hazardous
On human:
 phthalates and metals leach out of
 disposed products into landfill leachate
 groundwater contamination
 accidental PVC fire  permanent
 respiratory disease
 fire release dioxin  reproductive
 disorders, immune suppression
On environment:
 burning of chloride (major component
 of PVC) during combustion of
 incineration
Release of toxic dioxin
 regarded as persistent organic
 pollutants (POPs), dioxin accumulate
 in atmosphere
 recycling of PVC is extremely difficult

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Chem 3/4

  • 1. PolyVinyl Chloride (PVC) LAM Kwok Tung Kenny(52610985) Ngai Sau Man Carmen (52621860) Lee Wing Man (52569943) Chow Lai Yin Kevin (52621822)
  • 3. Plastic  Molecular unit (Carbon, Hydrogen)  repeated and formed chains  Man-made  “first plastic” :celluloid  In1860s’  To replace Ivory
  • 4. Types of plastic  Resin identification code  Lots of types of plastic  Different molecular unit  Different chemical and physical feature ♵  PVC
  • 5. PolyVinyl Chloride (PVC)  Molecular unit   Light and High Toughness  Colorless  Not easy to be corrode by acid or base  Fire Retardant  Add Plasticizer to change its hardness  Vicat softening point : 65- 100
  • 6. PolyVinyl Chloride (PVC)  Cheap  Easy to produce  Wildly used  Add Plasticizer to change its hardness  Plastic Wrap, tube…
  • 7. PVC Production In Hong Kong  Sunny Hose Company Limited  In Tai Po  Produce Tubes  For water supply or sprinkle
  • 9. Processes Cracking and Polymerizatio Molding Chlorination n VCM(Vinyl PVC(Polyv Petroleum chloride inyl Products monomer) chloride)
  • 10. Cracking and Chlorination  Petroleum heated with catalyst, high pressure and without air  Produce Ethene and “light” hydrocarbons  Chlorination to ethene  Thermal cracking  Chloroethene  Vinyl chloride monomer
  • 11. Polymerization of PVC  Condition : UV light or heat and pressure  Organic peroxide compounds(initiator)  Monomer(VCM)  Addition polymerization  Free radical addition
  • 12. Mechanism  Chain initiation :  Chain propagation :  Chain termination :
  • 13. Polymerization of PVC  Molecule masses vary with the temperature  Exothermic reaction  Strong intermolecular force  Dipole-dipole between polymer chains
  • 14. Adding additive  Plasticizer(塑化劑)  DEHP(di-2-ethyl hexyl phthalate)  Filler  Stabilizer  Dyes or coloring C6H4(C8H17COO)2 Bis(2- ethylhexyl)phthalate(BEHP)
  • 15. Molding  Using heat to soft the plastic, pressure to squeeze and place to a mold, then cool down  Injection molding(a)  Compression molding(b) a b
  • 16. Beyond your imagination !!! DANGER OF PVC
  • 17. Environment & human  Wholeproduct life cycle: production use  disposal Production:  Releases of EDC and VCM carcinogens during process;  Release of heavy distillate material
  • 18. Use:  Release of toxicants in PVC products Disposal:  landfill cause leachates  incinerated generate dioxin
  • 19. Production vinyl chloride monomer (VCM) & ethylene dichloride (EDC) are by-products of PVC On human:  highly volatile VCM jeopardise workers’ health ( risk of liver / brain cancer)  colourless EDC , inhalation/ direct contact may have toxic effect
  • 20. VCM & EDC are genotoxic  cause irreversible damage to DNA (e.g. Birth defects/ genetic diseases of descendants) On environment:  improper treatment of VCM & EDC or other by-products contaminate (underground)water and sediment (e.g. alluvial soil) Case study: In Japan, consumption on rice irrigated by
  • 21. Use  the use of PVC products threaten human health On human:  PVC additives phthalate plasticizers increase risk of asthma  PVC flooring  persistent wheezing, pneumonia, prolonged cough… etc  metal stabilizers (e.g. lead) leach into potable water
  • 22. Disposal  discarded PVC materials are hazardous On human:  phthalates and metals leach out of disposed products into landfill leachate groundwater contamination  accidental PVC fire  permanent respiratory disease  fire release dioxin  reproductive disorders, immune suppression
  • 23. On environment:  burning of chloride (major component of PVC) during combustion of incineration Release of toxic dioxin  regarded as persistent organic pollutants (POPs), dioxin accumulate in atmosphere  recycling of PVC is extremely difficult

Notas del editor

  1. Over time, these additives leach out of vinyl products. Phthalates are typically present in indoor air at much higher concentrations than outdoor air due to their high concentrations in consumer products and building materials.