1. SmartActuator Series -
ICR Basic and Plus Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

2. What is the “SmartActuator” ?
Actuator
+ reliable servo performance!
+
Servo Motor
All-in-one, compact,
Drive/Controller
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

3. Introducing the ICR SmartActuator Series
I(INTEGRATED)C(CONTROL)R(ROD STYLE)
• Servo driven
• 100% duty cycle
• Configurable stroke: 609 mm (24”)
• 2 Speed/Force options
– Forces up to 400 lbf
– Speeds up to 25”/sec
• No Maintenance
• Easy to Install
• 5-day Delivery Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

4. ICR SmartActuator Series
Basic Plus
Two Motion Control Packages
(common hardware platform) Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

5. The ICR Basic Control Features
• Plug-and-Play
- Simple set up
- No programming
- 2-position extend/retract motion
• On-the-Fly adjustability
- Independent extend/retract speeds
- Force control
• Mid-stroke positioning via sensors
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

6. ICR Basic Operation Options
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

7. ICR Basic – Wired and Ready To Go
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

8. ICR Basic Control Features
• 8 inputs / 3 outputs
(4 / 2 implemented) Sold & Serviced By:
• 24 Vdc opto-isolated I/O ELECTROMATE
(NPN or PNP) Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

9. ICR Basic – Easy Setup Procedure
1. Mount actuator
2. Wire extend, retract, enable,
e-stop inputs, and in-position/
fault output cables to PLC
3. Wire 24 or 48 Vdc power supply
4. Program PLC
5. Adjust extend/retract speed
6. Adjust force & GO!!!!
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

10. The ICR Plus Control Features
• Infinite positioning
• Stand-alone operation
• Indexer programming
• Stepper mode (pulse/direction)
• Analog position mode
• Network communication
- CANopen, DeviceNet,
- RS-232 to CANopen
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

11. ICR Plus Control Features
• 8 inputs / 2 outputs
(all programmable) Sold & Serviced By:
• 24 Vdc opto-isolated I/O ELECTROMATE
(NPN or PNP) Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

12. ICR Plus – Operation Options
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

13. ICR Plus – Single Actuator Setup CANopen
• See User Guide for Sold & Serviced By:
ELECTROMATE
– Multiple Actuator CANopen Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
– RS232 to CANopen network
sales@electromate.com

14. ICR Basic & Plus Common Mechanical Features
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

15. ICR Basic & Plus Mechanical Features
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

16. ICR Basic & Plus Mechanical Features
MOUNTING HOLES
Front and bottom tapped
& threaded mounting holes
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

17. ICR Basic & Plus Speed / Force curves
Ball Screw 2TPI (BN02) Ball Screw 5TPI (BN05)
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

18. ICR Basic & Plus Mechanical Features
ADDITIONAL SPECIFICATIONS
Item Ball Screw 2TPI (BNO2) Ball Screw 5TPI (BN05)
Min – Max Temp 50 -122deg F (10-50 deg C) 50-122 deg F (10-50 deg C)
Back Drive Force 7.5 lbf (3.4 kg) 12.5 lbf (5.7 kg)
Accuracy 0.003 in/ft (0.02 mm/m) 0.003 in/ft (0.02 mm/m)
Base Weight 9.31 lb (4.22 kg) 7.77 (3.52 kg)
Weight/unit of SK 0.345 lb/in (0.0062 kg/mm) 0.313 lb/in (0.0056 kg/mm)
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

19. ICR Basic & Plus Screw Life & Critical Speed
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

20. ICR Basic and Plus Options
Mounting
• Mounting Plates
• Tube Clamps
• Front Flange
• Trunnion Mount
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

21. ICR Basic and Plus Options
Rod Ends
• External Threads
• Clevis
• Eye
• Alignment Coupler
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

22. Basic and Plus Options
Brake
• Spring-applied, electronically
released
Cables
• Signal & Power (5M, Std/IP65)
Switches
• MX Style, 12 choices
Shunt Regulator
IP 65
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

23. ICR Plus Only Options
Cables
• Communication
(1 and 5M, IP65)
Terminator Resistors
• Male and female
Starter Kit
• USB to CANopen converter
• Communication cables
• Male terminator resistor
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

24. Power Supply
ICR Basic and Plus actuators run off a DC power source
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

25. SmartActuator Certifications
• CE – Certification pending
• RoHs compliant
components
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

26. ICR Basic Applications
Press Fit - Multiple actuators for coordinated functions
• Parts placement
• Press fitting
• Stamping
• Inserting
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

27. ICR Basic Applications
Parts Transfer - Single or multiple actuators for:
• Diverting
• Gating
• Sorting
• Rejecting
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

28. ICR Plus Applications
Complex applications – utilize indexer programming
• Pick and place
• Gantry
• Palletizer
• Cross axis cutter
• Sorter
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

29. ICR Plus Applications
Parts transfer – Network communications control
• DeviceNet – daisy chain
up to 63 units
• CANopen – daisy chain
up to 127 units
• RS-232 to CANopen –
daisy chain up to 127
units
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

30. Pneumatic Solutions
• Pneumatic cylinder, valve, solenoid,
filters, hoses, lubricators, mufflers,
condensers, and compressors
• Pros
– Low purchase price
• Cons
– Limited Functionality
– More energy to operate
– Costly air leaks
– Noisy / Messy
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

31. Integrated Stepper Solutions
• Pros
– Low purchase price
– Small form factor
• Cons
– 50% duty cycle
– Torque roll off
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

32. Traditional Electric Solutions
• Actuator, Drive, Motor, Cables,
Motor Mount, Coupler
• Pros:
– Flexible / higher performance
– Eliminates power supply
• Cons:
– Requires additional panel space
– Requires custom length cables
– Expensive: $3,000 - $4,500;
depending on supplier Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

33. SmartActuator – Application & Design Tools
• Sizing & Selection Software
• SolidWorks 3D Partstream
• Tolomatic Model Builder
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

34. ICR How to order
Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com

35. Tolomatic’s ICR SmartActuator
• All-in-one servo control
• 100% duty cycle
• Most competitively priced servo
in its class
(~$1,450 US Basic, ~$1,850 US
Plus)
• Compact, Durable, Affordable,
Easy to Use & World Class
Delivery…….. Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com