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Installation of Fieldbus
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 2
Agenda
 Foundation Physical Layer
 Choosing Components and Layout
 System Design
 Field Checkout and Commissioning
 Trouble Shooting a Fieldbus System
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 3
Fieldbus Technology
HSE
Bridge
16
16
H1
H1
H1
H1
H2
H1
H1
Devices
Devices
Devices
Automation
and
Display Systems
General Fieldbus Topology
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 4
Foundation Fieldbus was designed by
the Process Industry for the Process
Industry
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 5
Agressive environment
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 6
Typical installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 7
Instruments are spread over large
areas
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 8
Hazardous Areas
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 9
Electromagnetic Interference
Transients
Radio Frequency
Interference
Electromagnetic
Interference
DCS I/O
HART
FF
4-20mA
T/C
Thermocouple
Wired Direct
Single-Input
Transmitter
(4-20mA)
Single-Input
Transmitter
(HART)
Multi-Input
Transmitter
(Fieldbus)
4-20 mA
mV
Capacitive
Coupled
Noise per
IEC Standards
(Light Industry)
All Cables with Shielded, Twisted
Pairs, Grounded at the DCS
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 10
Electromagnetic Interference
°C
Noise per IEC Stds (Light Industry)
Time
Fieldbus
Transmitter
HART
Transmitter
4-20 mA
Transmitter
Thermocouple
Wired Direct
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 11
Terminator
Fieldbus Foundation Fieldbus
Terminator
Power
Supply
Power
Filter
Power
Filter
Junction
Boxes
Operator
Interface
Configurator
Local
Operator
Interface
9~32 V
IEC 1158-2 Standard
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 12
Number of devices per segment
 Based on present device power consumption,
Power conditioner current limitation and
resistance of wires, experience demonstrates
that up to
16 Devices per segment
can be used.
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 13
Fieldbus Cable Types
Cable Type and Description Size Length
–Type A (New)Shielded, twisted-pair
– H1: 31.25 Kbps #18 AWG 1900* m
–Type B (Existing) Multi-twisted-pair, w/shield
– H1: 31.25 Kbps #22 AWG 1200* m
–Type C Multi-twisted-pair, w/o shield
– H1: 31.25 Kbps #26 AWG 400* m
–Type D Multi-core, w/o shield
– H1: 31.25 Kbps #16 AWG 200* m
* Spurs count in overall length
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 14
Cable Length
 Total cable length should be less than 1900 m
(shielded, 18 AWG, Type B)
 Connecting up to 12 devices in a powered bus,
the Spur length limit should be:
* 120 m with one device
* 90 m with two devices
* 60 m with three devices
* 30 m with four devices
 Length reduces with more devices in the network
Standard is Conservative!
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 15
Installation Procedures
 Fieldbus requires standard wiring
practices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 16
Fieldbus Segment Power
Floating
Power
Supply
For
Multiple
Segments Power
Conditioner
100 Ohms 10 mH
Power
Conditioner
Fieldbus
Ground
Fieldbus
Active filter, equivalent to:
Ground
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 17
Polarity Insensitive Devices
 Some suppliers provide Polarity Insensitive
Fieldbus Devices
Host Termination
Panel
Home Run Cable
Junction Boxes
Field
Junction Boxes
+
-
-Wiring crossover is
NO PROBLEM!
+
 This enables fast and safe commissioning of the
Fieldbus Network
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 18
I (mA)
Iq1 16 ~ 20 mA
Current Consumption And Signal Shape
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 19
Power
Supply
For
Multiple
Segments
Power
Conditioner
T T
Iq1 Iq2 Iq3 Iqn
V1 V3V2
VPS Vn
VPC
Maximum Voltage : 32 V
Minimum Voltage : 9 V
Total Current = Iq1 + Iq2 + Iq3 + ……... Iqn
Maximum current limited by the power conditioner.
Example: 400 mA
Voltage and Current
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 20
Short Circuit Protection
Short
Circuit
Pre wired Junction Box
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 21
Power
Supply
Terminator Terminator
100 Ohms 1uF
Termination and Twisted Pair Shielding
May Be Polarity
Sensitive
Trunk
Spur
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 22
H1 Card
Pwr Cond
w/ Term
Lambda pwr sup
LRS 55-24
Spur Block
note 1
Spur Block
GP1
Block
Spur Block
Spur Block
GP2
Block
Spur Block
Spur Block
Spur BlockSpur Block
Spur BlockSpur Block
FIT
PIT PIT
PIT
PIT ROVROV
PITPIT
FIT
ROVROVPIT PIT
370m 3m 9m
9m
9m
9m
3m
9m
9m
GP1
GP2
Terminator Located at Far Ends of Main
Segment Trunk
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 23
Communications under abnormal
conditions
T T
T1
S1 S2 S3 Sn
PFPS
Normal
T
T1
S1 S2 S3 Sn
PFPS ?
One terminator missing
T T
T1
S1 S2 S3 Sn
PFPS
Too many terminators
T T
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 24
V=9-32 Volts,
Floating
Power
Supply
For
Multiple
Segments
Power
Conditioner
Ground
50 Ohms 5 mH
+V/2
-V/2
Balanced
Conductor
Power Conditioning For Fieldbus Segments
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 25
Important rules
 Shield should be grounded at a single point!
 Do not ground signal wires
 Observe terminator location
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 26
Shield should be grounded at a single point
I
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 29
Example Power Supply – One per Segment
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 31
Fieldbus Supports Multiple
Topologies
T T
T1
S1 S3 Sn
PCPC
S23
S22
S2
S21
T1 +S1 +S2 + S21 +S22 +S23 ….+ Sn<1900 m
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 32
Daisy-Chain Topology
Good
Practice
Disconnecting a Single
Device May Result in
Loss of Downstream
Devices
Trunk
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 33
Branch Topology
A Device May Be
Disconnected Without
Impacting Downstream
Devices
Trunk
Spur
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 34
Tree Topology
A Device May Be
Disconnected Without
Impacting Other Devices
Trunk
Spur
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 35
Example - Field Junction Box
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 36
Example - Field Junction Box
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 37
Standard is conservative
 Total length of cable should be less than 1900 m
(shielded, 18 AWG, Type B)
 When connecting up to 12 devices in a powered
bus, the Spur length limit should be:
* 120 m with one device
* 90 m with two devices
* 60 m with three devices
* 30 m with four devices.
 More devices in the network reduce the lengths
given above
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 38
Communications under abnormal
conditions
T T
T1
S1 S2 S3 Sn
PFPS
Long spurs (240 m)
T T
T1
S1 S2 S3 Sn
PFPS
Long Trunk (4000 m)
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 39
Intrinsic Safety Installations
k - depends on the power consumption of the devices, Entity parameters
and barrier
PS SB
1
Hazardous
Area
Safe area
1
2
k
Control System
T
T
Maximum cable length
is determined by the
Capacitance and
Inductance allowed by
the installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 40
Intrinsic Safety Installations
k - depends on the power consumption of the devices, Entity parameters
and barrier
k+n < 16
Total cable length < 1900 m
T
T
PCPS
SB
1
Hazardous
Area
Safe area
1
2
k
Control System
1 n
Maximum cable length
is determined by the
Capacitance and
Inductance allowed by
the installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 41
Intrinsic Safety Installations
T
T
PCPS
SB
1
SB
2
SB
n
Hazardous
Area
Safe area
1.1
1.2
1.k
k - depends on the power consumption of the devices and cable length
n - depends on the barrier type and cable length
TT
Control System
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 42
Traditional Intrinsic Safety Installation
(4-20 mA Analog / HART)
I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
CONTROL ROOM
EQUIPMENT
Voc
Isc
Ca
La
Po = .25 x Voc x Isc
Cable
C/ft
L/ft
Hazardous Area Safe Area
I.S.
Barrier
1 Measurement per I.S. Barrier
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 43
Intrinsic Safety - Conventional
Approach (Entity Model)
 What does it Mean ?
– Using an MTL Barrier as an Example
– More current = Less Volts
85mA
9V
Available bus current
excluding voltage drop
due to cable resistance
0
Voltage (V) 18
170
Current(mA)
MTL5053 Load Line
(105 )
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 44
 So How Much Current do the devices need ?
– 3051
• 17mA
– 3244
• 17mA
– Communication
Current Required
• 10mA
Intrinsic Safety - Conventional
Approach (Entity Model)
X 2
X 2
78mA
= 34mA
= 34mA
= 10mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 45
Intrinsic Safety - Conventional
Approach (Entity Model)
 What does it Mean ?
– Using an MTL I.S. Fieldbus Power Supply as an
Example
– More current = Less Volts
0
Voltage (V) 18
170
Current(mA)
MTL5053 Load Line
(105 )
85
9V
Bus Load Line
Including 1900m of Cable
(105 + 84 )
47
Current available
for field devices
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 46
(Source Resistance of the Barrier) + (Fieldbus Cable Loop Resistance)
(Open Circuit Output Voltage of the Power Supply) - 9Volts
The Entity Model
- Cable Length and Quality
 The Calculation.
– Current available =
MTL5053 = 105 Ohms
MTL5053 = 18V
Tx Minimum Lift
off voltage
The Main Issue
1900m = 84
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 47
Type Description Size
Max
Length
A Shielded, Twisted Pair
#18 AWG
(.8 mm2
)
1900 m
(6232 ft.)
B
Multiple-Twisted-Pair with
Shield
#22 AWG
(.32 mm2
)
1200 m
(3963 ft.)
C
Multi-Twisted-Pair Without
Shield
#26 AWG
(.13 mm2
)
400 m
(1312 ft.)
D
Multi-core, w/o Twisted Pairs
and Having Overall Shield
#16 AWG
(1.25 mm2
)
200 m
(656 ft.)
“Typical” Length Restrictions With Existing Wire
What types of Wire
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 48
Junction Box
H1 Fieldbus
Entity Model Point Failure
Break In The Cable
Break In The Cable
Break In The Cable
Assumes that ALL the Electrical Characteristics Manifest
themselves at the Cable Break
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 49
Intrinsic Safety - FISCO Approach
Current
15V
110mA
More Current Available
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 50
 So How Much Current do the devices need ?
– 3051
• 17mA
– 3244
• 17mA
– 8742C
• 12mA
– Communication
Current Required
• 10mA
Intrinsic Safety - FISCO Approach
X 3
X 2
X 1
107mA
= 51mA
= 34mA
= 12mA
= 10mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 51
FISCO - What types of Wire
 Cable parameters
– Loop resistance 15 to 150 ohms / km
– Inductance per unit length 0.4 to 1mH / km
– Capacitance per unit length 80 to 200nF
 Length of cable
– Trunk up to 1000 m
– Spur up to 30m
– Splice up to 1m
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 52
Junction Box
H1 Fieldbus
T1 T2
S1
S2
S3 S4 S6
S7
S 5
FISCO - Rules and Capacities
S1+S2+S3+S4+S5+S6+S7 < 30m
T1+T2 < 1000 M
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 53
Junction Box
H1 Fieldbus
FISCO - Point Failure
Break In The Cable
Break In The Cable
Break In The Cable
Assumes that the Electrical Characteristics are Distributed
around the Segment
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 54
Summary -
What do they have in Common ?
 Only one source of power applied to the fieldbus
segment
 Field devices designed to contribute no energy
to the bus (whether transmitting or receiving)
 Each device has small permitted effective
internal inductance and capacitance (similar
maximum values defined in both approaches)
 Bus segment terminated at both ends
(terminator is resistor-capacitor series
combination)
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 55
 Entity Model
– Linear (resistively limited) power
supply characteristic
– Power supply approval defines max.
system C and L values, and
therefore bus cable limitations
– Bus power defined as 1.2W max. at
60ºC, to simplify device approval
– Current available for devices: 60mA
on 1900m bus, 90mA on short bus
(using Type 'A' cable) on IIC or IIB
systems
– Typically 4 (20mA) devices on IS
bus segment - in any gas group
 FISCO
– Square or trapezoidal power supply
characteristic
– Power supply approved without
max. C and L values, allowing bus
length up to 1km with a variety of
cable types
– Higher power supplied to bus: up to
1.9W in IIC (Groups A & B) and
4.9W in IIB (Group C) systems.
Each device must be approved
compatible with this power.
– Current available for devices:
110mA for IIC, greater for IIB
systems
– Typically 6 (20mA) devices on IS
bus in IIC, 10 devices in IIB gas
group
Summary -
What are the Differences ?
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 56
Intrinsic Safety
- Conventional Approach (Entity Model)
I.S. Transmitter
Vmax
Imax
Pmax
Ci/Ceq
Li/Leq
CONTROL ROOM
EQUIPMENT
Voc
Isc
Ca
La
Po = .25 x Voc x Isc
Cable
C/ft
L/ft
Hazardous Area Safe Area
I.S.
Barrier
24 Measurements per I.S. Barrier
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Ci + Ccable <= Ca
Li + Lcable <= La
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 57
Intrinsic Safety
- FISCO Approach
I.S. Transmitter
Vmax, Imax, Pmax
FISCO
CONTROL ROOM
EQUIPMENT
Vo, Io, Po
FISCO
Cable
C/ft, L/ft
FISCO
Safety Assessment:
Vmax >= Voc
Imax >= Isc
Pmax >= Po
Hazardous Area Safe Area
FISCO
Barrier
32 Measurements per FISCO Barrier
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 58
SAFE AREA
ZONE 0
Protection Method
EExia IIb T4
ZONE 0
Protection Method
EExia IIc
120 Metres
Maximum
1900 Metres
Maximum
Hawke Intrinsically Safe Installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 59
Choose Components For Reliability
 Physical Installation – Wiring, connectors, grounding,
shielding
– Short Circuit Protection
 Power for Fieldbus
– Redundant Power Conditioners
– Isolated Power
 Control System Interface
– Redundant H1 Cards
– Diagnostics, communication statistics
 Devices Design and Functionality
– Watchdog timer, Anti-jabber
– Diagnostics and Mode Shedding
– Failsafe mode
– Backup Link Active Scheduling Capability
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 60
Installation
24 V DC
Power
Supply
Power
Conditioner
Power
Conditioner
Terminators
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 61
Safer Installation
24 V DC
Power
Supply
24 V DC
Power
Supply
Power
Conditioner
Power
Conditioner
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 62
High Availability System Design
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 63
Installation Cost Reduced By Brick and T’s
Power
Conditioner
Terminator
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 64
Quick connection Junction Boxes
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 65
GlandCapTerminator
The Components
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 66
Terminator“T” Connector
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 67
Typical Installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 68
Typical
Installation
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 69
IDENTIFY
NUMBER &
TYPE OF
INSTRUMENTS
FROM P&ID
DETERMINE
FUNCTION
BLOCK COUNT
LISTED FOR
EACH TYPE OF
INSTRUMENT
DEVELOP
INSTRUMENT
GROUPINGS
BASED ON
BLOCK COUNT
& SERVICE
CONFIGURE
INSTRUMENT
GROUPINGS
ON PLANS
& SECTIONS
ESTABLISH
SPURS AND
TERMINATORS
& WIRING
LAYOUT
FOR SEGMENT
PRODUCE
SEGMENT
DRAWING
BASED ON
COMMON
COMPONENTS
PUT THE ACTUAL DRAWING TOGETHER USING COMMON CLONED
CAD BLOCKS RELATING TO PRE-ENGINEERED COMPONENTRY.
SIX STEPS TO A SUCCESSFUL DESIGN
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 70
A SEGMENT DRAWING CAN DOCUMENT
AN ENTIRE SECTION OF PLANT
Cloned CAD Blocks
Cobbled Together
Allow Segment
Drawings To Be
Assembled Quickly
and Easily
(BOTH LOOPS AND
CONNECTION DRAWINGS
REPLACED BY ONE
SEGMENT DRAWING)
Backbone ID
Wire Ferrule
Relates to
Box Tag
Backbone ID
Box Tag
Relates To
Wire Ferrule
Color Coding
Eliminates Need
For Individual
Wire Tags
Spur Block When
Instruments Are Teed
Off Backbone. Always
Install Block Where Two
Or More Instruments
Are Located Together
Systematic Tagging Links the Whole
Instrumentation Complex Together
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 71
INSTRUMENT PANEL “FRONT END”
POWER CONDITIONER
TERMINATOR BLOCK
SIGNAL TO
PROCESS CONTROLLER
FLOATING 24VDC
UNGROUNDED
POWER SUPPLY
TO
FIELD
INSTRUMENT GROUND
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 72
“FRONT END” POWER CONDITIONERS
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 73
“FRONT END” FLOATING SEGMENT
POWER SUPPLY
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 74
A FEW PRE-ENGINEERED ELEMENTS THAT
RELATE TO THE PHYSICAL INSTALLATION
SUPPORT THE SEGMENT DRAWING
TYPICAL SPUR ITB
SUPPORTING DRAWINGS
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 75
FIELD INSTALLATION MADE UP OF
PRE-ASSSEMBLED ELEMENTS
Prefabricated
Components
Allow For
Minimal
Documentation
WE USED “MC-HL”
FIELDBUS CABLE
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 76
FASTER ENGINEERING, FASTER DESIGN
AND -- MUCH FASTER INSTALLATION
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 77
Automatic Address Assignment
 Devices may be connected to the bus with the same
permanent default address.
 A configuration utility in the host assigns an unused
valid address to each device.
 This feature allows fast and safe commissioning of
the Fieldbus Network!
 No dip switches, no pre-configuration.
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 78
Checkout of Fieldbus Wiring
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 79
Required Equipment
– Battery Powered Digital Volt-Ohm Meter
– Battery Powered Scope
– Signal Generator
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 80
Systematic Approach
– Don’t Rush
– Follow Procedures
• Grounding Checks
• Proper Voltages
• Terminators Functioning
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 81
Verify Results
– Don’t Rush!
– Be Consistent
• Terminology
• Procedures
• Troubleshooting
• Initial Checkout
• Training
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 82
Terminator Terminator
100 Ohms 1uF
FIELDBUS WIRING CHECKOUT BEFORE
CONNECTING POWER TO THE SEGMENT
Trunk
0.01
• Check isolation between shield
and Fieldbus wires
• Check isolation between
Fieldbus wires
• Lift shield from Ground and
Check isolation between shield
and Ground
Volt/Ohm Meter
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 83
Cable Example
Go
No-Go
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 84
Terminator Terminator
100 Ohms 1uF
FIELDBUS WIRING CHECKOUT BEFORE
CONNECTING POWER TO THE SEGMENT
Trunk
Spur
•Check termination
•Check capacitive
coupling to ground
Fieldbus checking tool
20 mA
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 85
Terminator Terminator
100 Ohms 1uF
FIELDBUS WIRING CHECKOUT BEFORE
CONNECTING POWER TO THE SEGMENT
May Be Polarity
Sensitive
Trunk
Spur
1. Verify connections
HMI
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 86
Fieldbus Segment Power
Power
Supply
For
Multiple
Segments
V=9-32 Volts
Power
Conditioner
/Power Supply
Ground
Fieldbus
Ground
0.01
Volt/Ohm Meter
Fieldbus power, grounding installation and checkout may vary
with the components selected.
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 87
Device Parameter Values, Links and Order of
Execution Must be Loaded
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 88
Foundation Fieldbus Devices Support Deterministic
Scheduling of Control and Communications
TIC100.OUT
FIC101.OUT /BCKCAL_OUT
FCV101.
BCKCAL_OUT
TIC100.OUT
Cyclic Com.Acyclic Com.
TT
FCV
FT
macro-cycle macro-cycle
/BCKCAL_OUTFIC101.OUT
FCV101.
BCKCAL_OUT
BUS
Block Execution
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 89
MACROCYCLE MAY BE SET BASED ON CONTROL
EXECUTION REQUIRMENT
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 90
Commissioning Fieldbus Devices -
Automatic Address Assignment
 Devices may be connected to the bus with
the same default address.
 A configuration utility in the host assigns an
unused valid address to each device.
 This feature allows fast and safe
commissioning of the Fieldbus Network!
 No dip switches, no pre-configuration.
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 91
As New Devices Are Attached, They may be
Identified and Moved to Permanent Addresses
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 92
What Happens When Things Don’t
Go Right?
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 93
COMMON REASON FOUND FOR COMMUNICATION
ERRORS ON A NEW FIELDBUS INSTALLATION
1. Missing or defective terminator at far end of
the main segment
2. Shield or conductor has ground reference in
the field - causing ground loop.
3. Faulty or overloaded power conditioner
and/or power supply
4. Loose wiring connections
5. Defective cable from manufacturer
6. Use of uncertified component or devices.
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 94
Troubleshooting made easy
24 V DC
Power
Supply
Power
Conditioner
Terminators
19.7 V /
* Number of instruments
* Weakest signal
* LAS signal
* Voltage
* Noise level
* Peak Noise
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 95
Fieldbus Diagnostic can easily indicate
a faulty installation!
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 96
DIAGNOSTIC SUPPORT AVAILABLE FOR
FOUNDATION FIELDBUS BLOCKS
Engineering Unit Value + STATUS
attributes of input and output parameters
Target and Actual
attributes of Mode
parameter
BLOCK_ERR
Parameter
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 97
Example
BLOCK_ERR - PROVIDES INSIGHT INTO DEVICE
HEALTH AND STATE of DEVICE CONFIGURATION
BLOCK_ERR ATTRIBUTES
Other
Block Configuration Error
Link Configuration Error
Simulation Active
Local Override
Device Fault State Set
Device Needs Maintenance Soon
Input Failure/PV Bad Status
Output Failure
Memory Failure
Lost Static Data
Lost NV Data
Readback Check Failed
Device Needs Maintenance Now
Power-up
Out-of-Service
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 98
STATUS ATTRIBUTE OF INPUT AND OUTPUT
PARAMETERS - INDICATES QUALITY OF VALUE
Example
STATUS ATTRIBUTE
GOOD
UNCERTAIN
Non-specific
Substitute/Manual
entry
Initial Value
Sensor Conversion
not Accurate
Engineering Units
Range Violation
Sub-normal
BAD
Non-specific
Configuration Error
Not connected
Device Failure
Sensor Failure
No Communication
Out of Service
LIMIT
Not Limited
Low Limited
High Limited
Constant
+
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 99
“ACTUAL” ATTRIBUTE OF MODE - REFLECTS
DOWNSTREAM CONDITION AND INPUT STATUS
TARGET/ACTUAL CONDITION
(Target/Actual NORMAL
Match)
( ) / OS Device is OS
Auto, Cas / Man PV BAD
Rcas / Cas, Auto Host is Not
Rout / Cas, Auto Communicating
( ) / Iman No Path to Process
(Downstream)
( ) / LO Fault State Active
(Output Block)
Input Track Active
(Control Block)
Example
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 100
TRANSDUCER BLOCKS PROVIDE DEVICE SPECIFIC
INFORMATION WHICH MAY BE HELPFUL
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 101
COMMUNICATION STATISTICS PROVIDE INSIGHT
INTO THE INTEGRITY OF THE FIELDBUS SEGMENT
[File Name or Event]
Emerson Confidential
27-Jun-01, Slide 102
Summary
 Observe trunk and spur lengths.
 Locate the two terminators in the opposite far ends of
the trunk.
 Check installation according to standard wiring
practices.
 Limit the number of the devices on the segment
according to power consumption and wire length.
 Set Network Parameters based on the “slowest”
device in both Primary and Backup Link Masters.
 Calibrate in the Transducer Block and compensate off
sets in the Analog Input Block.
 For Macro cycles shorter than 250 ms, restrict the
number of devices based on desired Operator
Interface update.

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Fieldbus Tutorial Part 4 - Installation of Fieldbus

  • 2. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 2 Agenda  Foundation Physical Layer  Choosing Components and Layout  System Design  Field Checkout and Commissioning  Trouble Shooting a Fieldbus System
  • 3. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 3 Fieldbus Technology HSE Bridge 16 16 H1 H1 H1 H1 H2 H1 H1 Devices Devices Devices Automation and Display Systems General Fieldbus Topology
  • 4. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 4 Foundation Fieldbus was designed by the Process Industry for the Process Industry
  • 5. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 5 Agressive environment
  • 6. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 6 Typical installation
  • 7. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 7 Instruments are spread over large areas
  • 8. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 8 Hazardous Areas
  • 9. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 9 Electromagnetic Interference Transients Radio Frequency Interference Electromagnetic Interference DCS I/O HART FF 4-20mA T/C Thermocouple Wired Direct Single-Input Transmitter (4-20mA) Single-Input Transmitter (HART) Multi-Input Transmitter (Fieldbus) 4-20 mA mV Capacitive Coupled Noise per IEC Standards (Light Industry) All Cables with Shielded, Twisted Pairs, Grounded at the DCS
  • 10. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 10 Electromagnetic Interference °C Noise per IEC Stds (Light Industry) Time Fieldbus Transmitter HART Transmitter 4-20 mA Transmitter Thermocouple Wired Direct
  • 11. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 11 Terminator Fieldbus Foundation Fieldbus Terminator Power Supply Power Filter Power Filter Junction Boxes Operator Interface Configurator Local Operator Interface 9~32 V IEC 1158-2 Standard
  • 12. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 12 Number of devices per segment  Based on present device power consumption, Power conditioner current limitation and resistance of wires, experience demonstrates that up to 16 Devices per segment can be used.
  • 13. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 13 Fieldbus Cable Types Cable Type and Description Size Length –Type A (New)Shielded, twisted-pair – H1: 31.25 Kbps #18 AWG 1900* m –Type B (Existing) Multi-twisted-pair, w/shield – H1: 31.25 Kbps #22 AWG 1200* m –Type C Multi-twisted-pair, w/o shield – H1: 31.25 Kbps #26 AWG 400* m –Type D Multi-core, w/o shield – H1: 31.25 Kbps #16 AWG 200* m * Spurs count in overall length
  • 14. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 14 Cable Length  Total cable length should be less than 1900 m (shielded, 18 AWG, Type B)  Connecting up to 12 devices in a powered bus, the Spur length limit should be: * 120 m with one device * 90 m with two devices * 60 m with three devices * 30 m with four devices  Length reduces with more devices in the network Standard is Conservative!
  • 15. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 15 Installation Procedures  Fieldbus requires standard wiring practices
  • 16. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 16 Fieldbus Segment Power Floating Power Supply For Multiple Segments Power Conditioner 100 Ohms 10 mH Power Conditioner Fieldbus Ground Fieldbus Active filter, equivalent to: Ground
  • 17. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 17 Polarity Insensitive Devices  Some suppliers provide Polarity Insensitive Fieldbus Devices Host Termination Panel Home Run Cable Junction Boxes Field Junction Boxes + - -Wiring crossover is NO PROBLEM! +  This enables fast and safe commissioning of the Fieldbus Network
  • 18. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 18 I (mA) Iq1 16 ~ 20 mA Current Consumption And Signal Shape
  • 19. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 19 Power Supply For Multiple Segments Power Conditioner T T Iq1 Iq2 Iq3 Iqn V1 V3V2 VPS Vn VPC Maximum Voltage : 32 V Minimum Voltage : 9 V Total Current = Iq1 + Iq2 + Iq3 + ……... Iqn Maximum current limited by the power conditioner. Example: 400 mA Voltage and Current
  • 20. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 20 Short Circuit Protection Short Circuit Pre wired Junction Box
  • 21. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 21 Power Supply Terminator Terminator 100 Ohms 1uF Termination and Twisted Pair Shielding May Be Polarity Sensitive Trunk Spur
  • 22. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 22 H1 Card Pwr Cond w/ Term Lambda pwr sup LRS 55-24 Spur Block note 1 Spur Block GP1 Block Spur Block Spur Block GP2 Block Spur Block Spur Block Spur BlockSpur Block Spur BlockSpur Block FIT PIT PIT PIT PIT ROVROV PITPIT FIT ROVROVPIT PIT 370m 3m 9m 9m 9m 9m 3m 9m 9m GP1 GP2 Terminator Located at Far Ends of Main Segment Trunk
  • 23. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 23 Communications under abnormal conditions T T T1 S1 S2 S3 Sn PFPS Normal T T1 S1 S2 S3 Sn PFPS ? One terminator missing T T T1 S1 S2 S3 Sn PFPS Too many terminators T T
  • 24. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 24 V=9-32 Volts, Floating Power Supply For Multiple Segments Power Conditioner Ground 50 Ohms 5 mH +V/2 -V/2 Balanced Conductor Power Conditioning For Fieldbus Segments
  • 25. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 25 Important rules  Shield should be grounded at a single point!  Do not ground signal wires  Observe terminator location
  • 26. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 26 Shield should be grounded at a single point I
  • 27. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 29 Example Power Supply – One per Segment
  • 28. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 31 Fieldbus Supports Multiple Topologies T T T1 S1 S3 Sn PCPC S23 S22 S2 S21 T1 +S1 +S2 + S21 +S22 +S23 ….+ Sn<1900 m
  • 29. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 32 Daisy-Chain Topology Good Practice Disconnecting a Single Device May Result in Loss of Downstream Devices Trunk
  • 30. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 33 Branch Topology A Device May Be Disconnected Without Impacting Downstream Devices Trunk Spur
  • 31. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 34 Tree Topology A Device May Be Disconnected Without Impacting Other Devices Trunk Spur
  • 32. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 35 Example - Field Junction Box
  • 33. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 36 Example - Field Junction Box
  • 34. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 37 Standard is conservative  Total length of cable should be less than 1900 m (shielded, 18 AWG, Type B)  When connecting up to 12 devices in a powered bus, the Spur length limit should be: * 120 m with one device * 90 m with two devices * 60 m with three devices * 30 m with four devices.  More devices in the network reduce the lengths given above
  • 35. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 38 Communications under abnormal conditions T T T1 S1 S2 S3 Sn PFPS Long spurs (240 m) T T T1 S1 S2 S3 Sn PFPS Long Trunk (4000 m)
  • 36. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 39 Intrinsic Safety Installations k - depends on the power consumption of the devices, Entity parameters and barrier PS SB 1 Hazardous Area Safe area 1 2 k Control System T T Maximum cable length is determined by the Capacitance and Inductance allowed by the installation
  • 37. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 40 Intrinsic Safety Installations k - depends on the power consumption of the devices, Entity parameters and barrier k+n < 16 Total cable length < 1900 m T T PCPS SB 1 Hazardous Area Safe area 1 2 k Control System 1 n Maximum cable length is determined by the Capacitance and Inductance allowed by the installation
  • 38. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 41 Intrinsic Safety Installations T T PCPS SB 1 SB 2 SB n Hazardous Area Safe area 1.1 1.2 1.k k - depends on the power consumption of the devices and cable length n - depends on the barrier type and cable length TT Control System
  • 39. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 42 Traditional Intrinsic Safety Installation (4-20 mA Analog / HART) I.S. Transmitter Vmax Imax Pmax Ci/Ceq Li/Leq CONTROL ROOM EQUIPMENT Voc Isc Ca La Po = .25 x Voc x Isc Cable C/ft L/ft Hazardous Area Safe Area I.S. Barrier 1 Measurement per I.S. Barrier Safety Assessment: Vmax >= Voc Imax >= Isc Pmax >= Po Ci + Ccable <= Ca Li + Lcable <= La
  • 40. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 43 Intrinsic Safety - Conventional Approach (Entity Model)  What does it Mean ? – Using an MTL Barrier as an Example – More current = Less Volts 85mA 9V Available bus current excluding voltage drop due to cable resistance 0 Voltage (V) 18 170 Current(mA) MTL5053 Load Line (105 )
  • 41. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 44  So How Much Current do the devices need ? – 3051 • 17mA – 3244 • 17mA – Communication Current Required • 10mA Intrinsic Safety - Conventional Approach (Entity Model) X 2 X 2 78mA = 34mA = 34mA = 10mA
  • 42. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 45 Intrinsic Safety - Conventional Approach (Entity Model)  What does it Mean ? – Using an MTL I.S. Fieldbus Power Supply as an Example – More current = Less Volts 0 Voltage (V) 18 170 Current(mA) MTL5053 Load Line (105 ) 85 9V Bus Load Line Including 1900m of Cable (105 + 84 ) 47 Current available for field devices
  • 43. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 46 (Source Resistance of the Barrier) + (Fieldbus Cable Loop Resistance) (Open Circuit Output Voltage of the Power Supply) - 9Volts The Entity Model - Cable Length and Quality  The Calculation. – Current available = MTL5053 = 105 Ohms MTL5053 = 18V Tx Minimum Lift off voltage The Main Issue 1900m = 84
  • 44. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 47 Type Description Size Max Length A Shielded, Twisted Pair #18 AWG (.8 mm2 ) 1900 m (6232 ft.) B Multiple-Twisted-Pair with Shield #22 AWG (.32 mm2 ) 1200 m (3963 ft.) C Multi-Twisted-Pair Without Shield #26 AWG (.13 mm2 ) 400 m (1312 ft.) D Multi-core, w/o Twisted Pairs and Having Overall Shield #16 AWG (1.25 mm2 ) 200 m (656 ft.) “Typical” Length Restrictions With Existing Wire What types of Wire
  • 45. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 48 Junction Box H1 Fieldbus Entity Model Point Failure Break In The Cable Break In The Cable Break In The Cable Assumes that ALL the Electrical Characteristics Manifest themselves at the Cable Break
  • 46. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 49 Intrinsic Safety - FISCO Approach Current 15V 110mA More Current Available
  • 47. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 50  So How Much Current do the devices need ? – 3051 • 17mA – 3244 • 17mA – 8742C • 12mA – Communication Current Required • 10mA Intrinsic Safety - FISCO Approach X 3 X 2 X 1 107mA = 51mA = 34mA = 12mA = 10mA
  • 48. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 51 FISCO - What types of Wire  Cable parameters – Loop resistance 15 to 150 ohms / km – Inductance per unit length 0.4 to 1mH / km – Capacitance per unit length 80 to 200nF  Length of cable – Trunk up to 1000 m – Spur up to 30m – Splice up to 1m
  • 49. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 52 Junction Box H1 Fieldbus T1 T2 S1 S2 S3 S4 S6 S7 S 5 FISCO - Rules and Capacities S1+S2+S3+S4+S5+S6+S7 < 30m T1+T2 < 1000 M
  • 50. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 53 Junction Box H1 Fieldbus FISCO - Point Failure Break In The Cable Break In The Cable Break In The Cable Assumes that the Electrical Characteristics are Distributed around the Segment
  • 51. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 54 Summary - What do they have in Common ?  Only one source of power applied to the fieldbus segment  Field devices designed to contribute no energy to the bus (whether transmitting or receiving)  Each device has small permitted effective internal inductance and capacitance (similar maximum values defined in both approaches)  Bus segment terminated at both ends (terminator is resistor-capacitor series combination)
  • 52. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 55  Entity Model – Linear (resistively limited) power supply characteristic – Power supply approval defines max. system C and L values, and therefore bus cable limitations – Bus power defined as 1.2W max. at 60ºC, to simplify device approval – Current available for devices: 60mA on 1900m bus, 90mA on short bus (using Type 'A' cable) on IIC or IIB systems – Typically 4 (20mA) devices on IS bus segment - in any gas group  FISCO – Square or trapezoidal power supply characteristic – Power supply approved without max. C and L values, allowing bus length up to 1km with a variety of cable types – Higher power supplied to bus: up to 1.9W in IIC (Groups A & B) and 4.9W in IIB (Group C) systems. Each device must be approved compatible with this power. – Current available for devices: 110mA for IIC, greater for IIB systems – Typically 6 (20mA) devices on IS bus in IIC, 10 devices in IIB gas group Summary - What are the Differences ?
  • 53. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 56 Intrinsic Safety - Conventional Approach (Entity Model) I.S. Transmitter Vmax Imax Pmax Ci/Ceq Li/Leq CONTROL ROOM EQUIPMENT Voc Isc Ca La Po = .25 x Voc x Isc Cable C/ft L/ft Hazardous Area Safe Area I.S. Barrier 24 Measurements per I.S. Barrier Safety Assessment: Vmax >= Voc Imax >= Isc Pmax >= Po Ci + Ccable <= Ca Li + Lcable <= La
  • 54. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 57 Intrinsic Safety - FISCO Approach I.S. Transmitter Vmax, Imax, Pmax FISCO CONTROL ROOM EQUIPMENT Vo, Io, Po FISCO Cable C/ft, L/ft FISCO Safety Assessment: Vmax >= Voc Imax >= Isc Pmax >= Po Hazardous Area Safe Area FISCO Barrier 32 Measurements per FISCO Barrier
  • 55. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 58 SAFE AREA ZONE 0 Protection Method EExia IIb T4 ZONE 0 Protection Method EExia IIc 120 Metres Maximum 1900 Metres Maximum Hawke Intrinsically Safe Installation
  • 56. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 59 Choose Components For Reliability  Physical Installation – Wiring, connectors, grounding, shielding – Short Circuit Protection  Power for Fieldbus – Redundant Power Conditioners – Isolated Power  Control System Interface – Redundant H1 Cards – Diagnostics, communication statistics  Devices Design and Functionality – Watchdog timer, Anti-jabber – Diagnostics and Mode Shedding – Failsafe mode – Backup Link Active Scheduling Capability
  • 57. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 60 Installation 24 V DC Power Supply Power Conditioner Power Conditioner Terminators
  • 58. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 61 Safer Installation 24 V DC Power Supply 24 V DC Power Supply Power Conditioner Power Conditioner
  • 59. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 62 High Availability System Design
  • 60. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 63 Installation Cost Reduced By Brick and T’s Power Conditioner Terminator
  • 61. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 64 Quick connection Junction Boxes
  • 62. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 65 GlandCapTerminator The Components
  • 63. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 66 Terminator“T” Connector
  • 64. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 67 Typical Installation
  • 65. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 68 Typical Installation
  • 66. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 69 IDENTIFY NUMBER & TYPE OF INSTRUMENTS FROM P&ID DETERMINE FUNCTION BLOCK COUNT LISTED FOR EACH TYPE OF INSTRUMENT DEVELOP INSTRUMENT GROUPINGS BASED ON BLOCK COUNT & SERVICE CONFIGURE INSTRUMENT GROUPINGS ON PLANS & SECTIONS ESTABLISH SPURS AND TERMINATORS & WIRING LAYOUT FOR SEGMENT PRODUCE SEGMENT DRAWING BASED ON COMMON COMPONENTS PUT THE ACTUAL DRAWING TOGETHER USING COMMON CLONED CAD BLOCKS RELATING TO PRE-ENGINEERED COMPONENTRY. SIX STEPS TO A SUCCESSFUL DESIGN
  • 67. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 70 A SEGMENT DRAWING CAN DOCUMENT AN ENTIRE SECTION OF PLANT Cloned CAD Blocks Cobbled Together Allow Segment Drawings To Be Assembled Quickly and Easily (BOTH LOOPS AND CONNECTION DRAWINGS REPLACED BY ONE SEGMENT DRAWING) Backbone ID Wire Ferrule Relates to Box Tag Backbone ID Box Tag Relates To Wire Ferrule Color Coding Eliminates Need For Individual Wire Tags Spur Block When Instruments Are Teed Off Backbone. Always Install Block Where Two Or More Instruments Are Located Together Systematic Tagging Links the Whole Instrumentation Complex Together
  • 68. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 71 INSTRUMENT PANEL “FRONT END” POWER CONDITIONER TERMINATOR BLOCK SIGNAL TO PROCESS CONTROLLER FLOATING 24VDC UNGROUNDED POWER SUPPLY TO FIELD INSTRUMENT GROUND
  • 69. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 72 “FRONT END” POWER CONDITIONERS
  • 70. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 73 “FRONT END” FLOATING SEGMENT POWER SUPPLY
  • 71. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 74 A FEW PRE-ENGINEERED ELEMENTS THAT RELATE TO THE PHYSICAL INSTALLATION SUPPORT THE SEGMENT DRAWING TYPICAL SPUR ITB SUPPORTING DRAWINGS
  • 72. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 75 FIELD INSTALLATION MADE UP OF PRE-ASSSEMBLED ELEMENTS Prefabricated Components Allow For Minimal Documentation WE USED “MC-HL” FIELDBUS CABLE
  • 73. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 76 FASTER ENGINEERING, FASTER DESIGN AND -- MUCH FASTER INSTALLATION
  • 74. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 77 Automatic Address Assignment  Devices may be connected to the bus with the same permanent default address.  A configuration utility in the host assigns an unused valid address to each device.  This feature allows fast and safe commissioning of the Fieldbus Network!  No dip switches, no pre-configuration.
  • 75. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 78 Checkout of Fieldbus Wiring
  • 76. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 79 Required Equipment – Battery Powered Digital Volt-Ohm Meter – Battery Powered Scope – Signal Generator
  • 77. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 80 Systematic Approach – Don’t Rush – Follow Procedures • Grounding Checks • Proper Voltages • Terminators Functioning
  • 78. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 81 Verify Results – Don’t Rush! – Be Consistent • Terminology • Procedures • Troubleshooting • Initial Checkout • Training
  • 79. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 82 Terminator Terminator 100 Ohms 1uF FIELDBUS WIRING CHECKOUT BEFORE CONNECTING POWER TO THE SEGMENT Trunk 0.01 • Check isolation between shield and Fieldbus wires • Check isolation between Fieldbus wires • Lift shield from Ground and Check isolation between shield and Ground Volt/Ohm Meter
  • 80. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 83 Cable Example Go No-Go
  • 81. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 84 Terminator Terminator 100 Ohms 1uF FIELDBUS WIRING CHECKOUT BEFORE CONNECTING POWER TO THE SEGMENT Trunk Spur •Check termination •Check capacitive coupling to ground Fieldbus checking tool 20 mA
  • 82. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 85 Terminator Terminator 100 Ohms 1uF FIELDBUS WIRING CHECKOUT BEFORE CONNECTING POWER TO THE SEGMENT May Be Polarity Sensitive Trunk Spur 1. Verify connections HMI
  • 83. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 86 Fieldbus Segment Power Power Supply For Multiple Segments V=9-32 Volts Power Conditioner /Power Supply Ground Fieldbus Ground 0.01 Volt/Ohm Meter Fieldbus power, grounding installation and checkout may vary with the components selected.
  • 84. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 87 Device Parameter Values, Links and Order of Execution Must be Loaded
  • 85. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 88 Foundation Fieldbus Devices Support Deterministic Scheduling of Control and Communications TIC100.OUT FIC101.OUT /BCKCAL_OUT FCV101. BCKCAL_OUT TIC100.OUT Cyclic Com.Acyclic Com. TT FCV FT macro-cycle macro-cycle /BCKCAL_OUTFIC101.OUT FCV101. BCKCAL_OUT BUS Block Execution
  • 86. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 89 MACROCYCLE MAY BE SET BASED ON CONTROL EXECUTION REQUIRMENT
  • 87. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 90 Commissioning Fieldbus Devices - Automatic Address Assignment  Devices may be connected to the bus with the same default address.  A configuration utility in the host assigns an unused valid address to each device.  This feature allows fast and safe commissioning of the Fieldbus Network!  No dip switches, no pre-configuration.
  • 88. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 91 As New Devices Are Attached, They may be Identified and Moved to Permanent Addresses
  • 89. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 92 What Happens When Things Don’t Go Right?
  • 90. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 93 COMMON REASON FOUND FOR COMMUNICATION ERRORS ON A NEW FIELDBUS INSTALLATION 1. Missing or defective terminator at far end of the main segment 2. Shield or conductor has ground reference in the field - causing ground loop. 3. Faulty or overloaded power conditioner and/or power supply 4. Loose wiring connections 5. Defective cable from manufacturer 6. Use of uncertified component or devices.
  • 91. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 94 Troubleshooting made easy 24 V DC Power Supply Power Conditioner Terminators 19.7 V / * Number of instruments * Weakest signal * LAS signal * Voltage * Noise level * Peak Noise
  • 92. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 95 Fieldbus Diagnostic can easily indicate a faulty installation!
  • 93. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 96 DIAGNOSTIC SUPPORT AVAILABLE FOR FOUNDATION FIELDBUS BLOCKS Engineering Unit Value + STATUS attributes of input and output parameters Target and Actual attributes of Mode parameter BLOCK_ERR Parameter
  • 94. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 97 Example BLOCK_ERR - PROVIDES INSIGHT INTO DEVICE HEALTH AND STATE of DEVICE CONFIGURATION BLOCK_ERR ATTRIBUTES Other Block Configuration Error Link Configuration Error Simulation Active Local Override Device Fault State Set Device Needs Maintenance Soon Input Failure/PV Bad Status Output Failure Memory Failure Lost Static Data Lost NV Data Readback Check Failed Device Needs Maintenance Now Power-up Out-of-Service
  • 95. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 98 STATUS ATTRIBUTE OF INPUT AND OUTPUT PARAMETERS - INDICATES QUALITY OF VALUE Example STATUS ATTRIBUTE GOOD UNCERTAIN Non-specific Substitute/Manual entry Initial Value Sensor Conversion not Accurate Engineering Units Range Violation Sub-normal BAD Non-specific Configuration Error Not connected Device Failure Sensor Failure No Communication Out of Service LIMIT Not Limited Low Limited High Limited Constant +
  • 96. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 99 “ACTUAL” ATTRIBUTE OF MODE - REFLECTS DOWNSTREAM CONDITION AND INPUT STATUS TARGET/ACTUAL CONDITION (Target/Actual NORMAL Match) ( ) / OS Device is OS Auto, Cas / Man PV BAD Rcas / Cas, Auto Host is Not Rout / Cas, Auto Communicating ( ) / Iman No Path to Process (Downstream) ( ) / LO Fault State Active (Output Block) Input Track Active (Control Block) Example
  • 97. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 100 TRANSDUCER BLOCKS PROVIDE DEVICE SPECIFIC INFORMATION WHICH MAY BE HELPFUL
  • 98. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 101 COMMUNICATION STATISTICS PROVIDE INSIGHT INTO THE INTEGRITY OF THE FIELDBUS SEGMENT
  • 99. [File Name or Event] Emerson Confidential 27-Jun-01, Slide 102 Summary  Observe trunk and spur lengths.  Locate the two terminators in the opposite far ends of the trunk.  Check installation according to standard wiring practices.  Limit the number of the devices on the segment according to power consumption and wire length.  Set Network Parameters based on the “slowest” device in both Primary and Backup Link Masters.  Calibrate in the Transducer Block and compensate off sets in the Analog Input Block.  For Macro cycles shorter than 250 ms, restrict the number of devices based on desired Operator Interface update.