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20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
1
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
General presentation:
UGIMA®
4598 uses the base stainless steel type 1.4404 / 316L with the addition of sulphur (>0.1%) and copper
(1.5%) to significantly improve its machinability. In addition, UGIMA®
4598 benefits from the UGIMA®
manufacturing process that ensures even better machinability. The addition of copper partly compensates for the
reduced corrosion resistance which can be expected from the higher sulphur level.
Classification:
Resulphurised austenitic stainless steel.
Designation:
Material no.
Europe USA Japan
EN 10088-3 ASTM SUS
1.4598 - -
Microstructure:
In the as-delivered condition, the microstructure of UGIMA®
4598 is austenitic with elongated sulphides in the hot-
rolling direction and traces of residual ferrite (<1%).
Microstructure of UGIMA
®
4598 (longitudinal bar micrography)
Mechanical properties:
Tensile data
Condition
Diameter Temperature Tensile strength Yield strength Ultimate elongation
d T Rm Rp0.2 A
(mm) (°C) (MPa) (MPa) (%)
Solution-
annealed
d ≤ 130
20 500 - 700 ≥ 200 ≥ 40
100 ≥ 165
200 ≥ 137
300 ≥ 119
400 ≥ 108
500 ≥ 100
Cold work-
hardened
d ≤ 10 20 600 – 930 ≥ 400 ≥ 15
10 < d ≤ 16 20 600 – 900 ≥ 400 ≥ 20
d > 16 20 500 – 850 ≥ 400 ≥ 25
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
2
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
Impact data
Temperature Absorbed energy
T KV
(°C) (J)
20 ≥ 100
Physical properties
Temperature Density
Elasticity
modulus
Thermal
conductivity
Expansion
coefficient
(between 20°C and
T°)
Electrical
resistivity
Specific
heat
Magnetism
(°C) (kg/dm
3
) (GPa) (W.m
-1
.K
-1
) (10
-6
.K
-1
) (µΩ.mm) (J.kg
-1
.K
-1
) no *
20°C 8.0 200 15 - 0.70 500
100°C 194 16.5
200°C 186 17.3
300°C 179 17.7
400°C 172 18.1
500°C 165 18.4
*: UGIMA
®
4598 may exhibit weak residual ferromagnetism due to the presence of ferrite (≤ 1%) and, on significantly cold work-hardened
products, strain-induced martensite.
Corrosion resistance
General corrosion
General corrosion is defined as uniform corrosion of the entire surface; it is particularly found in mineral acid
media such as sulphuric acid or phosphoric acid. The applications concerned are those of the chemical industry
where the 316 family is sometimes used. This corrosion can be expressed as an annual thickness loss.
In our laboratory, experiments carried out in sulphuric acid at a concentration of 2 moles/litre and at 23°C
indicated that the corrosion rate of UGIMA®
4598 is three times higher than that of UGIMA®
4404, the grade for
which the usual thickness loss limit of 1 mm/year is reached in this environment after approximately three months.
The use of UGIMA®
4598 for this type of application must therefore be subject to a thorough examination.
Localised corrosion
Localised corrosion is mainly initiated on the surface by chloride ions (found in drinking water, seawater, de-icing
salts, chlorinated cleaning products, etc.).
Pitting corrosion
Pitting corrosion resistance can be assessed by measuring the pitting potential in our laboratory (test
standardised to ISO 15158).
 In drinking water containing 600 ppm of chloride ions, at neutral pH and at ambient temperature,
the potential pitting of UGIMA®
4598 and UGIMA®
4404 grades is identical.
 In an extremely aggressive environment containing 30,000 ppm of chloride ions, at neutral pH
and at 35°C, the pitting potential of UGIMA®
4598 is less than that of UGIMA®
4404, but similar to
that of UGIMA®
4307.
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
3
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
The ISO 9227 neutral salt spray test was also applied to bars with drawn and turned surface finishes:
after 1000 hours of testing, the surfaces of UGIMA®
4598 and UGIMA®
4404 bars are identical.
Agricultural and food industry applications can be envisaged for UGIMA®
4598; however, it is not
recommended for use in applications in the vicinity of the sea.
UGIMA® 4404HM UGIMA® 4598 UGIMA® 4307HM UGIMA® 4305
Potentieldepiqûre
NaCl0,02M
23°C pH=6,6
NaCl0,86M
35°C pH=6,6
Relative positioning of UGIMA
®
4598 with respect to pitting corrosion in two chloride environments
Crevice corrosion
In acid environments, i.e. environments with a pH between 1 and 4 and which contain chloride ions, the
use of UGIMA®
4598 must be limited: under such conditions, the pitting potential of UGIMA®
4598 is
effectively less than that of UGIMA®
4404.
The passive film on UGIMA®
4598 is chemically dissolved for pH less than 3.5, whereas UGIMA®
4404
retains its passive film to a pH limit of 2.5.
Hot forming
Forging
UGIMA®
4598 can be forged at between 950°C and 1250°C, preferably between 1050°C and 1250°C where its
forgeability is at maximum. As with all austenitic stainless steel grades, the force required to deform the metal is
high (far higher than that required for carbon steels). Components can be cooled in air or water.
Cold forming
Cold drawing – Roll forming
UGIMA®
4598 is suitable for cold forming by conventional methods.
Cold deformation increases the mechanical properties (Rm and Rp0.2) of the grade and reduces its ductility. A
solution-annealing heat treatment at between 1020°C and 1120°C can be used to reduce the hardness of
UGIMA®
4598 and restore its ductility.
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
4
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
UGIMA®
4598 is less work-hardened than type 1.4404 grades as it exhibits greater stability with respect to strain-
induced martensite formation. Thus, for a total section reduction of 95%, UGIMA®
4598 contains less than 5%
martensite.
0
10
20
30
40
50
60
70
80
90
0
200
400
600
800
1000
1200
1400
1600
1800
0 10 20 30 40 50 60 70 80 90 100
Allongementàrupture(%)
RmetRp0.2(MPa)
Taux de réduction (%)
Rm (MPa)
Rp0.2 (MPa)
A%
Typical work-hardening curve for UGIMA
®
4598 obtained by cold drawing
Machinability
Thanks to the addition of Cu and S and to the UGIMA®
manufacturing process, UGIMA®
4598 exhibits
machinability levels that are significantly better than those of UGIMA®
4404HM, as a result of a reduction in tool
wear under identical cutting conditions and an improvement in chip breakability. Its machinability is even better
than that of UGIMA®
4307HM, due mainly to its greatly superior chip breakability.
Machinability of bars at high temperature
Turning
For turning, the tests performed at Ugitech's Research Centre were used to quantify these improvements (see the
tables below). The improvement in terms of productivity for equivalent tool wear is almost 30% compared with
UGIMA®
4404HM, which gives UGIMA®
4598 a slightly higher productivity rate than that of UGIMA®
4307HM. In
terms of chip breakability, the improvement is even more significant, since the gap with UGIMA®
4404HM widens
as it does with UGIMA®
4307HM (13 and 11 additional chip breaking conditions out of respectively 56 tested at
different cutting feed rates and depths).
60
70
80
90
100
110
120
130
140
UGIMA® 4404 HM UGIMA® 4307 HM UGIMA® 4598
Productivitécomparée
(UGI4404=base100)
Productivité comparée en tournage ébauche avec
outils CNMG 120408 à usure d'outil identique
20
25
30
35
40
45
50
UGIMA® 4404 HM UGIMA® 4307 HM UGIMA® 4598
Nombredeconditionsavec
fractionnementdescopeaux
(sur56conditionstestées)
Taille des zones de fractionnement des copeaux en
tournage avec outil TM2000 CNMG 120408 - MF4
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
5
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
Drilling
For drilling, the very significant improvement in chip breakability already noted for turning gives UGIMA®
4598 far
better machinability than that of UGIMA®
4404HM, with an increase of 50% to 80% in the potential productivity
rates expressed in maximum chip flow rates * (see the table below).
0
1
2
3
4
5
UGIMA® 4404HM UGIMA® 4598
débitcopeauxmaximal
(encm3/min)
Perçage "Acier rapide" (Ø 4 mm)
0
10
20
30
40
50
60
70
UGIMA® 4404HM UGIMA® 4598
débitcopeauxmax
(encm3/min)
Perçage "carbure revêtu" (Ø 6 mm)
* maximum chip flow rates ensuring that a drill bit achieves a total of 18 m of 4D drilled holes [high-speed steel drill bit with external coolant]
or a total of 12 m of 4D drilled holes [coated carbide drill bit with internal coolant] without reaming
Machinability of bars at cold temperatures for screw machining
Screw machining tests on drawn bars performed at the Ugitech Research Centre on a TORNOS SIGMA 32 were
used to quantify the improvements provided by UGIMA®
4598 as opposed to UGIMA®
4404HM.
Turning
For a rough turning operation, the improvement in productivity for equivalent tool wear is 30%, compared with
UGIMA®
4404HM (see the table below).
For finish turning, UGIMA®
4598 reached the screw machine limits in terms of bar rotational speed (8000 rpm),
giving an increase in productivity of at least 10% compared with UGIMA®
4404HM (and probably distinctly higher
if the screw machine limits had not been achieved).
0
20
40
60
80
100
120
140
UGIMA® 4404HM UGIMA® 4598
Productivitécomparée
(IMA4404HM=base100)
Décolletage : tournage ébauche
0
20
40
60
80
100
120
140
UGIMA® 4404HM UGIMA® 4598
Productivitécomparée
(IMA4404HM=base100)
Décolletage : tournage finition
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
6
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
Drilling
Drilling with a coated carbide drill bit (one-piece or with an end-piece) increases the maximum chip flow rates by
between 45% and 90% compared with those of UGIMA®
4404HM.
0
5
10
15
20
25
30
35
40
UGIMA® 4404HM UGIMA® 4598
débitcopeauxmax(encm3/min)
Décolletage : Perçage "carbure
revêtu" (Ø 6 mm)
0
10
20
30
40
50
60
70
80
UGIMA® 4404HM UGIMA® 4598
débitcopeauxmax(encm3/min)
Décolletage : Perçage "embout
carbure revêtu" (Ø 9,9)
* maximum chip flow rates ensuring that a drill bit drills 1000 3D holes without reaming
Cross-cutting
For cross-cutting, the increase in productivity noted is 100% greater than that of UGIMA®
4404HM.
0
50
100
150
200
250
UGIMA® 4404HM UGIMA® 4598
Productivitécomparée
(IMA4404HM=base100)
Décolletage : Tronçonnage avec
outil en carbure revêtu
Welding
UGIMA®
4598 can be welded by most arc welding processes (MIG/TIG, with or without filler metal, coated
electrodes, plasma, etc.), by laser, resistance (spot or seam), friction or electron beam welding, etc. However, its
strong tendency to thermal cracking requires the arc welding linear energies to be reduced as much as possible
and the use of laser welding to be limited.
If filler wire is used, it is best to choose a UGIWELDTM
316LM type of wire that will give the welds a corrosion
resistance at least equal to that of UGIMA®
4598.
For MIG welding, Argon (Ar) with a maximum of 2% to 5% CO2 or O2 should be used as shielding gas to prevent
excessive oxidation of the weld seams obtained. Part of the Ar can be replaced with He (< 20%) and a few % of
H2 can be added, if required, depending on the intended applications. The addition of N2 should be avoided, as it
tends to increase the risk of thermal cracking in the weld metal zone.
20-02-2015 – REV 00
Technical documentation
UGIMA®
4598
7
Chemical analysis (%)
C Si Mn Ni Cr Mo P S Cu
≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8
Ugitech SA
Avenue Paul Girod, CS90100, F-73403 UGINE Cedex,
www.ugitech.com
Although Ugitech takes special care to check the accuracy of the information printed here, it cannot
guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its
customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and
invites you to contact its Technical Assistance Department for a specific study of your needs.
For TIG welding, pure Argon should be used as a shielding gas to prevent premature oxidation of the tungsten
electrode. In the same way as for MIG welding, part of the Ar can be replaced with He (< 20%) and a few % of H2
can be added, if required, depending on the intended applications. The addition of N2 should be avoided, as it
tends to increase the risk of thermal cracking in the weld metal zone.
Heat treatment
Solution heat treatment (Solution annealing)
UGIMA®
4598 is solution-annealed prior to delivery.
To restore the mechanical properties after hot or cold working, the same heat treatment can be performed. It
involves maintaining a temperature of between 1020°C and 1120°C for a long period of time, followed by rapid
cooling in air or water. This heat treatment, which is known as solution annealing, removes all trace of hardening;
it gives the material its lowest mechanical properties (Rm and Rp0.2) and a high ductility, as well as optimum
corrosion resistance.
Available products
Product Shape Finish Tolerance Dimensions
Rolled and descaled bars Round 12 to 13 22 to 130
Cold-finished drawn, turned, ground bars Round 6 to 11 2 to 130
Drawn bars Hexagonal 11 3 to 60
Wire rod Round Pickled 5.0 to 32
Drawn wire Round
Other products: please contact us
Applications
» Electronics
» Instruments and probes
» Precision engineering
» Screw machining

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  • 1. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 1 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. General presentation: UGIMA® 4598 uses the base stainless steel type 1.4404 / 316L with the addition of sulphur (>0.1%) and copper (1.5%) to significantly improve its machinability. In addition, UGIMA® 4598 benefits from the UGIMA® manufacturing process that ensures even better machinability. The addition of copper partly compensates for the reduced corrosion resistance which can be expected from the higher sulphur level. Classification: Resulphurised austenitic stainless steel. Designation: Material no. Europe USA Japan EN 10088-3 ASTM SUS 1.4598 - - Microstructure: In the as-delivered condition, the microstructure of UGIMA® 4598 is austenitic with elongated sulphides in the hot- rolling direction and traces of residual ferrite (<1%). Microstructure of UGIMA ® 4598 (longitudinal bar micrography) Mechanical properties: Tensile data Condition Diameter Temperature Tensile strength Yield strength Ultimate elongation d T Rm Rp0.2 A (mm) (°C) (MPa) (MPa) (%) Solution- annealed d ≤ 130 20 500 - 700 ≥ 200 ≥ 40 100 ≥ 165 200 ≥ 137 300 ≥ 119 400 ≥ 108 500 ≥ 100 Cold work- hardened d ≤ 10 20 600 – 930 ≥ 400 ≥ 15 10 < d ≤ 16 20 600 – 900 ≥ 400 ≥ 20 d > 16 20 500 – 850 ≥ 400 ≥ 25
  • 2. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 2 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. Impact data Temperature Absorbed energy T KV (°C) (J) 20 ≥ 100 Physical properties Temperature Density Elasticity modulus Thermal conductivity Expansion coefficient (between 20°C and T°) Electrical resistivity Specific heat Magnetism (°C) (kg/dm 3 ) (GPa) (W.m -1 .K -1 ) (10 -6 .K -1 ) (µΩ.mm) (J.kg -1 .K -1 ) no * 20°C 8.0 200 15 - 0.70 500 100°C 194 16.5 200°C 186 17.3 300°C 179 17.7 400°C 172 18.1 500°C 165 18.4 *: UGIMA ® 4598 may exhibit weak residual ferromagnetism due to the presence of ferrite (≤ 1%) and, on significantly cold work-hardened products, strain-induced martensite. Corrosion resistance General corrosion General corrosion is defined as uniform corrosion of the entire surface; it is particularly found in mineral acid media such as sulphuric acid or phosphoric acid. The applications concerned are those of the chemical industry where the 316 family is sometimes used. This corrosion can be expressed as an annual thickness loss. In our laboratory, experiments carried out in sulphuric acid at a concentration of 2 moles/litre and at 23°C indicated that the corrosion rate of UGIMA® 4598 is three times higher than that of UGIMA® 4404, the grade for which the usual thickness loss limit of 1 mm/year is reached in this environment after approximately three months. The use of UGIMA® 4598 for this type of application must therefore be subject to a thorough examination. Localised corrosion Localised corrosion is mainly initiated on the surface by chloride ions (found in drinking water, seawater, de-icing salts, chlorinated cleaning products, etc.). Pitting corrosion Pitting corrosion resistance can be assessed by measuring the pitting potential in our laboratory (test standardised to ISO 15158).  In drinking water containing 600 ppm of chloride ions, at neutral pH and at ambient temperature, the potential pitting of UGIMA® 4598 and UGIMA® 4404 grades is identical.  In an extremely aggressive environment containing 30,000 ppm of chloride ions, at neutral pH and at 35°C, the pitting potential of UGIMA® 4598 is less than that of UGIMA® 4404, but similar to that of UGIMA® 4307.
  • 3. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 3 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. The ISO 9227 neutral salt spray test was also applied to bars with drawn and turned surface finishes: after 1000 hours of testing, the surfaces of UGIMA® 4598 and UGIMA® 4404 bars are identical. Agricultural and food industry applications can be envisaged for UGIMA® 4598; however, it is not recommended for use in applications in the vicinity of the sea. UGIMA® 4404HM UGIMA® 4598 UGIMA® 4307HM UGIMA® 4305 Potentieldepiqûre NaCl0,02M 23°C pH=6,6 NaCl0,86M 35°C pH=6,6 Relative positioning of UGIMA ® 4598 with respect to pitting corrosion in two chloride environments Crevice corrosion In acid environments, i.e. environments with a pH between 1 and 4 and which contain chloride ions, the use of UGIMA® 4598 must be limited: under such conditions, the pitting potential of UGIMA® 4598 is effectively less than that of UGIMA® 4404. The passive film on UGIMA® 4598 is chemically dissolved for pH less than 3.5, whereas UGIMA® 4404 retains its passive film to a pH limit of 2.5. Hot forming Forging UGIMA® 4598 can be forged at between 950°C and 1250°C, preferably between 1050°C and 1250°C where its forgeability is at maximum. As with all austenitic stainless steel grades, the force required to deform the metal is high (far higher than that required for carbon steels). Components can be cooled in air or water. Cold forming Cold drawing – Roll forming UGIMA® 4598 is suitable for cold forming by conventional methods. Cold deformation increases the mechanical properties (Rm and Rp0.2) of the grade and reduces its ductility. A solution-annealing heat treatment at between 1020°C and 1120°C can be used to reduce the hardness of UGIMA® 4598 and restore its ductility.
  • 4. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 4 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. UGIMA® 4598 is less work-hardened than type 1.4404 grades as it exhibits greater stability with respect to strain- induced martensite formation. Thus, for a total section reduction of 95%, UGIMA® 4598 contains less than 5% martensite. 0 10 20 30 40 50 60 70 80 90 0 200 400 600 800 1000 1200 1400 1600 1800 0 10 20 30 40 50 60 70 80 90 100 Allongementàrupture(%) RmetRp0.2(MPa) Taux de réduction (%) Rm (MPa) Rp0.2 (MPa) A% Typical work-hardening curve for UGIMA ® 4598 obtained by cold drawing Machinability Thanks to the addition of Cu and S and to the UGIMA® manufacturing process, UGIMA® 4598 exhibits machinability levels that are significantly better than those of UGIMA® 4404HM, as a result of a reduction in tool wear under identical cutting conditions and an improvement in chip breakability. Its machinability is even better than that of UGIMA® 4307HM, due mainly to its greatly superior chip breakability. Machinability of bars at high temperature Turning For turning, the tests performed at Ugitech's Research Centre were used to quantify these improvements (see the tables below). The improvement in terms of productivity for equivalent tool wear is almost 30% compared with UGIMA® 4404HM, which gives UGIMA® 4598 a slightly higher productivity rate than that of UGIMA® 4307HM. In terms of chip breakability, the improvement is even more significant, since the gap with UGIMA® 4404HM widens as it does with UGIMA® 4307HM (13 and 11 additional chip breaking conditions out of respectively 56 tested at different cutting feed rates and depths). 60 70 80 90 100 110 120 130 140 UGIMA® 4404 HM UGIMA® 4307 HM UGIMA® 4598 Productivitécomparée (UGI4404=base100) Productivité comparée en tournage ébauche avec outils CNMG 120408 à usure d'outil identique 20 25 30 35 40 45 50 UGIMA® 4404 HM UGIMA® 4307 HM UGIMA® 4598 Nombredeconditionsavec fractionnementdescopeaux (sur56conditionstestées) Taille des zones de fractionnement des copeaux en tournage avec outil TM2000 CNMG 120408 - MF4
  • 5. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 5 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. Drilling For drilling, the very significant improvement in chip breakability already noted for turning gives UGIMA® 4598 far better machinability than that of UGIMA® 4404HM, with an increase of 50% to 80% in the potential productivity rates expressed in maximum chip flow rates * (see the table below). 0 1 2 3 4 5 UGIMA® 4404HM UGIMA® 4598 débitcopeauxmaximal (encm3/min) Perçage "Acier rapide" (Ø 4 mm) 0 10 20 30 40 50 60 70 UGIMA® 4404HM UGIMA® 4598 débitcopeauxmax (encm3/min) Perçage "carbure revêtu" (Ø 6 mm) * maximum chip flow rates ensuring that a drill bit achieves a total of 18 m of 4D drilled holes [high-speed steel drill bit with external coolant] or a total of 12 m of 4D drilled holes [coated carbide drill bit with internal coolant] without reaming Machinability of bars at cold temperatures for screw machining Screw machining tests on drawn bars performed at the Ugitech Research Centre on a TORNOS SIGMA 32 were used to quantify the improvements provided by UGIMA® 4598 as opposed to UGIMA® 4404HM. Turning For a rough turning operation, the improvement in productivity for equivalent tool wear is 30%, compared with UGIMA® 4404HM (see the table below). For finish turning, UGIMA® 4598 reached the screw machine limits in terms of bar rotational speed (8000 rpm), giving an increase in productivity of at least 10% compared with UGIMA® 4404HM (and probably distinctly higher if the screw machine limits had not been achieved). 0 20 40 60 80 100 120 140 UGIMA® 4404HM UGIMA® 4598 Productivitécomparée (IMA4404HM=base100) Décolletage : tournage ébauche 0 20 40 60 80 100 120 140 UGIMA® 4404HM UGIMA® 4598 Productivitécomparée (IMA4404HM=base100) Décolletage : tournage finition
  • 6. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 6 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. Drilling Drilling with a coated carbide drill bit (one-piece or with an end-piece) increases the maximum chip flow rates by between 45% and 90% compared with those of UGIMA® 4404HM. 0 5 10 15 20 25 30 35 40 UGIMA® 4404HM UGIMA® 4598 débitcopeauxmax(encm3/min) Décolletage : Perçage "carbure revêtu" (Ø 6 mm) 0 10 20 30 40 50 60 70 80 UGIMA® 4404HM UGIMA® 4598 débitcopeauxmax(encm3/min) Décolletage : Perçage "embout carbure revêtu" (Ø 9,9) * maximum chip flow rates ensuring that a drill bit drills 1000 3D holes without reaming Cross-cutting For cross-cutting, the increase in productivity noted is 100% greater than that of UGIMA® 4404HM. 0 50 100 150 200 250 UGIMA® 4404HM UGIMA® 4598 Productivitécomparée (IMA4404HM=base100) Décolletage : Tronçonnage avec outil en carbure revêtu Welding UGIMA® 4598 can be welded by most arc welding processes (MIG/TIG, with or without filler metal, coated electrodes, plasma, etc.), by laser, resistance (spot or seam), friction or electron beam welding, etc. However, its strong tendency to thermal cracking requires the arc welding linear energies to be reduced as much as possible and the use of laser welding to be limited. If filler wire is used, it is best to choose a UGIWELDTM 316LM type of wire that will give the welds a corrosion resistance at least equal to that of UGIMA® 4598. For MIG welding, Argon (Ar) with a maximum of 2% to 5% CO2 or O2 should be used as shielding gas to prevent excessive oxidation of the weld seams obtained. Part of the Ar can be replaced with He (< 20%) and a few % of H2 can be added, if required, depending on the intended applications. The addition of N2 should be avoided, as it tends to increase the risk of thermal cracking in the weld metal zone.
  • 7. 20-02-2015 – REV 00 Technical documentation UGIMA® 4598 7 Chemical analysis (%) C Si Mn Ni Cr Mo P S Cu ≤ 0.030 ≤ 1.0 ≤ 2.0 11.0 - 13.0 16.5 - 18.5 2.0 - 2.5 ≤ 0.040 0.10 - 0.18 1.3 - 1.8 Ugitech SA Avenue Paul Girod, CS90100, F-73403 UGINE Cedex, www.ugitech.com Although Ugitech takes special care to check the accuracy of the information printed here, it cannot guarantee that this information is accurate, reliable, comprehensive and reproducible as such on its customers' premises. Ugitech disclaims all responsibility for the use of the data indicated above and invites you to contact its Technical Assistance Department for a specific study of your needs. For TIG welding, pure Argon should be used as a shielding gas to prevent premature oxidation of the tungsten electrode. In the same way as for MIG welding, part of the Ar can be replaced with He (< 20%) and a few % of H2 can be added, if required, depending on the intended applications. The addition of N2 should be avoided, as it tends to increase the risk of thermal cracking in the weld metal zone. Heat treatment Solution heat treatment (Solution annealing) UGIMA® 4598 is solution-annealed prior to delivery. To restore the mechanical properties after hot or cold working, the same heat treatment can be performed. It involves maintaining a temperature of between 1020°C and 1120°C for a long period of time, followed by rapid cooling in air or water. This heat treatment, which is known as solution annealing, removes all trace of hardening; it gives the material its lowest mechanical properties (Rm and Rp0.2) and a high ductility, as well as optimum corrosion resistance. Available products Product Shape Finish Tolerance Dimensions Rolled and descaled bars Round 12 to 13 22 to 130 Cold-finished drawn, turned, ground bars Round 6 to 11 2 to 130 Drawn bars Hexagonal 11 3 to 60 Wire rod Round Pickled 5.0 to 32 Drawn wire Round Other products: please contact us Applications » Electronics » Instruments and probes » Precision engineering » Screw machining