Procurement Fraud Mitigation and Strategic Governance Masterclass
Modular Construction and Prefabrication: The Masterclass
1. THINKING BEYOND THE OBVIOUS
ENDORSED BY
IN ASSOCIATION WITH
Modular Construction
& Prefabrication:
The Masterclass
Intershore
Ensuring cost effective and improved Construction
Productivity through Modularization and Pre-fabrication
y g
Pierre Venter Architect
19 - 21 February 2013 Global Prospectus Training Centre,
366 Pretoria Avenue, Randburg
SETA Accreditation No. 2502
2. EXPERT FACILITATORS
Hear From Your Industry Experts
Rick Bartoloti CEO/President, Universal Modular Building Solutions
Mr. Nader Elhajj Regional Director, FRAMECAD Solutions
Hans Rossocha Professional Engineer - Engineering Director,
Group Five Engineering and Construction (Pty) Ltd
Llewellyn van Wyk Modular Construction Specialist, CSIR Built Environment
Pino Plumari Managing Director, Sassi Construction
Pierre Venter Principle, Pierre Venter Architect
Benson Mseleku Operations Director, Intershore Africa
MOTIVATION & OVERVIEW
Internationally infrastructure is ageing rapidly and there is increased utilisation of infrastructure due to urbanisation and globalisation.
Significant amounts are invested globally to address this issue, although funding fluctuates from year to year. One response to
this situation is to position the construction industry with advanced technological solutions such as Modular Construction and
Prefabrication. However, the construction industry is renowned for low levels of innovation. In South Africa research into modern
infrastructure is underfunded. There is a need to stimulate innovation in the construction industry to develop the uniquely South
African technological solutions required to provide and maintain economic and social infrastructure.
An investment into Modular construction and Prefabrication innovation should be based on a review of the current state of
construction technologies in the industry and an analysis of the drivers and trends that will shape the future construction industry
landscape. This Masterclass describes a new approach to integrate Modular Construction within the African construction industry
as a whole.
Construction efficiency, productivity and sustainability can be realized through the use of modular construction and prefabrication.
This 3 day Masterclass delves into ways in which modular construction and prefabrication provides a more cost effective alternative.
It looks into issues of infrastructural advancements, health and safety of modular structures, environmental effects (going green)
and construction project and risk management, it will provide in-depth discussions into advantages and disadvantages of modular
construction and integrating Building Information Modeling (BIM) and will also discuss the barriers hindering the growth of modular
construction and prefabrication in Africa. All these will be achieved through up to date case studies and presentations by renowned
local and international industry experts who will provide well-rounded global perspectives.
GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
3. BENEFITS & OUTCOME
Modular Construction and Prefabrication is now in national development programs in Europe, United States and Australia,
where it is seen as an important way for improving quality and cost within a slow changing construction industry. With
emerging technologies and recent resurgence of interest in Modular Construction and prefabrication design globally, we are
likely to see this trend gaining momentum in the African construction industry. This Masterclass is pertinent therefore as it will
afford insight into the fast evolving Modular Construction and Prefabrication industry in Africa.
It will provide answers to issues like:
• Why Modularize?
• Is Modular truly the cost effective alternative?
• How much can you modularize?
• What determines the type of modular method to be used - Hybrid Modularization?
• Who are the key players, who should you partner with?
Come and network with Industry experts to discuss the commercial viability of modular projects,
this will enable you to:
• Gain Insight into Project Risk Identification, management processes and procedures
• Understand the benefits and effective trends of modularization in mining construction projects
• Discover how modularization and prefabrication is an answer to military construction spending
• Understand how you can mitigate transport and logistics concerns for modular construction with emphasis on heavy
lifting of large Structures
• Learn how you can effectively incorporate Building Information Modeling (BIM) to help overcome obstacles of efficiency
created by process fragmentation
• Gain a better understanding of the basis on what methods of modular is applicable to your project
• Gain insight into effective procurement and sourcing strategies
• Explore the various design inputs to ensure modular construction safety
• Discover how you can incorporate various modular techniques in a project - Hybrid Modularization
• Gain insight into how you can deal with the social and environmental impact of your projects
WHO SHOULD ATTEND
• Head of Engineering • Architects
• Construction Manager • Design and Coordination Manager
• Asset Owner • Safety and Health Officers
• Modular Construction Manager • Quality Control Managers
• Head of Projects • Business Development Managers
• Director of Project Commissioning and execution • Area Superintendent
• Technical Service Manager • Commissioning Managers
• Procurement Manager • Estimators
• Structural ,Mechanical and Civil Engineers • Fabrication Managers
From the following industries:
• Engineering Procurement Construction • Fabrication
• Mining and Mineral • Construction
• Logistics and Shipping • Government Agencies
• Design Consultants • Property Development
• Oil and Gas • Infrastructure
GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
4. DAY 1
08:00 - 08:30 Registration and morning refreshments 14:15 - 15:15 Significant aspects of modularization
and constructability to consider when
08:30 - 08:40 Opening remarks from the chair working with Engineering,
Procurement, and Construction
08:40 - 09:30 What is Modular construction Management (EPCM) capital Projects
and Prefabrication? • Why Modular?
• Background look into the Modular Construction and Prefabrication - What do we bring to the party?
industry • Architectural Design
• An in-depth look into the growth, innovation and advancement of - Compatibility?
technology - Can you build it in a factory?
• Green Buildings - Benefits and advantages • Module size
• Future Trends in the prefabrication Industry - Can you transport it?
• Size, height, weight?
Llewellyn van Wyk - Modular Construction Specialist, - Distance from manufacturing facility?
CSIR Built Environment
• Road conditions
Rick Bartoloti - CEO/President, - Interior and exterior finishes
Universal Modular Building Solutions • Can you finish the exterior and interiors in the factory?
- Windows
• Sizes?
09:30 - 10:30 Developing an effective and - Doors
successful modularization strategy • Factory or site installed?
for major projects • General Contractor and Manufacturer control the project as above
• Identify Client needs
• Customizing the housing solution/Layout Rick Bartoloti - CEO/President, Universal Modular Building
• Planning major work activities and identifying logistics options Solutions
• Streamlining the site activities
• Implementing the project execution Plan 15:15 - 15:30 Afternoon Tea
Hans Rossocha - Professional Engineer - Engineering
Director, Group Five Engineering and Construction (Pty) Ltd 15:30 - 16:30 Volumetric prefabrication, utilizing
precast concrete structures
10:30 – 10:45 Mid-Morning Tea Break
Rick Bartoloti - CEO/President, Universal Modular Building
Solutions
10:45 – 11:45 Case Study
Goldflex: Your Passport to Africa 16:30 - 17:00 Demonstrating the benefits of
Hans Rossocha - Professional Engineer - Engineering modularization in Mining, a tool for housing projects
Director, Group Five Engineering and Construction (Pty) Ltd Pictures and examples
• Repeatability
11:45 – 12:15 Underlining the benefits and risks of - Improves efficiency in manufacturing
• Remote sites
using overseas fabricators vs. local - lack of labor
fabrication yards - Lack of materials
• Identifying the potential benefits that will be targeted - Logistics
• Highlighting the risk factors that must be addressed • Speed of completion
• How to compare benefits and risks of various fabricator yard options For Housing Projects
across so many project dimensions • Pictures and examples
• How to quantify the track performance against projected benefits • Repeatability
• Build a business case for modularization - Improves efficiency in manufacturing
• Speed of completion
Pino Plumari - Managing Director, Sassi Construction - Speed reduces cost of overall project
• Improved quality
12:15 – 13:15 Networking Lunch - Indoor manufacturing
- Controlled environment
13:15 – 14:15 Overcoming the design dynamics when - More rigid quality control
utilizing modular construction - Fewer inspectors
Rick Bartoloti - CEO/President, Universal Modular Building
Mr. Nader Elhajj - Regional Director, FRAMECAD Solutions Solutions
GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
5. DAY 2
08:00 - 08:30 Registration and morning refreshments needed, particularly if the operator has only a small stake in the
venture.
08:30 - 08:40 Opening remarks from the chair • Experience – Do you have experience of exploration and production
in this country - Does anyone?
• Field location – How developed is the region in terms of
08:40 - 09:30 Increasing Productivity in the infrastructure and existing developments?
Construction Industry by • Operating environment – What conditions will you face?
incorporating Building • Water depth – How deep are you building your offshore facilities?
Information Modeling (BIM) • Technology/innovation – Are you using or enhancing current
• An Introduction to BIM technology or systems?
• Successful implementation of BIM throughout the life cycle of a • Complexity – How many different facilities are there?
building
• Understanding how to integrate Project Management to the core • Levels of supervision – How experienced are the major teams?
component of BIM • Track record – How experienced is your project management team?
Influence Factors • Contracting strategy – Have you used this strategy before?
• Drivers for use of prefabrication and modularization • Project schedule – Are you trying to fast-track this project?
• Factors driving future use of prefabrication / modularization
for non-users Pierre Venter - Principle, Pierre Venter Architect
• Non-users’ current reasons for not using prefabrication/modularization
on projects 12:30 - 13:30 Networking Lunch
• Users’ current reasons for not using prefabrication/modularization on
some projects
13:30 - 14:30 Steel Modular designs for high rise
09:40 - 10:30 Prefabricated and Modular buildings/ advantages of Steel
Building Elements Mr. Nader Elhajj - Regional Director, FRAMECAD Solutions
• Influence of job site conditions
• Most commonly used prefabricated and modular building elements 14:00 - 15:30 Modular construction, a key to
Green Building
• Using prefabrication/modularization on green building projects
Military Construction spending
• Stepped up demand for alternative procurement and delivery methods
• Construction waste
• Greater emphasis on fast track scheduling and prefabricated systems
• Materials
• Modular meeting high standards set by United States Military (includes
Model-Driven (BIM) Prefabrication case study)
• Usage • Enhancing sustainability while holding down costs
• Drivers • Piloting net-zero in energy, water and Waste
• Life cycle management for military camps
Pierre Venter - Principle, Pierre Venter Architect • Managing classified information and security requirements for military
installations
10:30 - 10:45 Networking Tea Break • Pictures and examples
• Tight budgets
10:45 - 11:45 Stream One • Flexibility
- Permanent
Effective Cost and Engineering Management - - Temporary
integrating Building Information Management - Remote sites
(BIM) for sustainable design, construction and high • Excellent for training
performance buildings - Classrooms
At a time when schedules and budgets is key to effective project and - Housing for simulators
productivity success, and the vast knowledge gap and lack of practical • examples
experience to in Modular Construction and Prefabrication techniques in Africa - MOUT Villages
is rising; this Masterclass will provide current, innovative, sustainable and cost • Examples
effective processes and strategies for looking at large scale projects. Rick Bartoloti - CEO/President, Universal Modular Building
• Achieving the necessary rate of return on the capital investment Solutions
• Implementing and demonstrating robust levels of governance through
15:30 - 15:45 Afternoon Tea Break
the project cycle
• Developing appropriate commercial and management strategies to
manage risks 15:45 - 17:00 Panel Discussion
Is Modularization and Prefabrication
11:45 - 12:30 Stream Two the cost effective option?
Drivers of project management costs
If project value can’t be used as an indicator of project management cost, Hans Rossocha - Professional Engineer - Engineering
where should operators look to help them estimate project management Director, Group Five Engineering and Construction (Pty) Ltd
costs? In Analysing members’ data, the Performance Indicator found a number Pino Plumari - Managing Director, Sassi Construction
Rick Bartoloti - CEO/President,
of other factors that drive up these costs, including: Universal Modular Building Solutions
• Ownership – Multiple partnerships will increase the negotiation Mr. Nader Elhajj - Regional Director, FRAMECAD Solutions
GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
6. DAY 3
08:00 - 08:30 Registration and morning refreshments 13:30 - 14:30 Understanding the most effective
procurement and contracting
08:30 - 08:40 Opening remarks from the chair strategies for large scale projects
• The best method is that the project be completed by 3 or 4 parties
08:40 - 09:30 Developing an effective module - Architect
execution team with the right • Origination (has client)
• Basic Design (not too many familiar with modular)
logistic support - General Contractor
• Understanding the specific support required to develop a modular • Sub contract engineering, and site utilities
project team using an engineering team with predominate stick build - Manufacturer (can be Contractor also)
experience
• Early module oriented engineering and logistics support a tool for Benson Mseleku - Operations Director, Intershore Africa
successful projects Rick Bartoloti - CEO/President,
• How to mitigate the logistical challenges of moving modular Universal Modular Building Solutions
construction over land
• Insight into best practice on delivering successful onshore modular 14:30 - 15:30 Developing a successful preassembly
projects
strategy for major projects
Pino Plumari - Managing Director, Sassi Construction • Pictures and examples
• Thus far I have focused on 3 dimensional modular
• There are other options
09:30 - 10:30 Strengthening construction risk • Panelized sections
management by incorporating • Pre-assembled components
tools and strategies used for project • Component Structures
planning while enveloping time • Combination of many
• Hybrid
reduction initiatives Rick Bartoloti - CEO/President,
• Risk management during the proposal stage Universal Modular Building Solutions
• Risk management during contract negotiations
• First ten days after project award 15:30 - 15:45 Afternoon Tea Break
• Management of risk during project execution
• Completion of the last 10% of work
15:45 - 16:45 Panel Discussion
Benson Mseleku - Operations Director, Intershore Africa Advantages and Disadvantages of Modularization
10:30 - 10:45 Networking Tea
and Prefabrication
Discussing the positive impact of Modularization on your
projects
10:45 - 11:45 Transport and logistics concerns for • Fast track
assessing important aspects in heavy lifting of large • High quality
structure • Labor intensive
• This subject will require some research • Good use of local materials
• Availability of equipment can be an issue
• In the US transport and movement of large modules is usually not Discussing key challenges
an issue • Limited design flexibility
• Sizes can be tailored to conditions • Slightly higher cost in materials and skills
• More to come... • Continuous coordination between stakeholders
• Transport limitations
Rick Bartoloti - CEO/President,
Universal Modular Building Solutions Pino Plumari - Managing Director, Sassi Construction
Hans Rossocha - Professional Engineer - Engineering
Director, Group Five Engineering and Construction (Pty) Ltd
11:45 - 12:30 Modularization and prefabrication Rick Bartoloti - CEO/President,
safety, design input & how to protect your work force Universal Modular Building Solutions
• Factory vs. Site is much safer
- Environmental 16:45 - 17:00 Completion of Evaluation Forms,
- Weather handing out Certificates and
- Controlled environment closing remarks by the Chair
- Fewer workers on site
- Less daily travel
Rick Bartoloti - CEO/President,
Universal Modular Building Solutions
12:30 - 13:30 Networking Lunch
GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates
7. Modular Construction
and Prefabrication: ONLY
The Masterclass
R849
19 - 21 February 2013 Per D
eleg
0
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GLOBAL PROSPECTUS TRAINING (PTY) LTD. Chief Executive O er - Dhevaraj Pillay
Johannesburg - Tel: +27 11 781 6222 Fax: +27 11 781 6044 Marketing - m2@globalprospectus.co.za Auditors - Russell Bedford SA (Jhb) Inc.
Pietermaritzburg - Tel: +27 33 391 4229 Fax: +27 33 391 5722 Design - www.designmaster.co.za (071 018 8355) Legal - DA Morris & Associates