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PACKAGING
REQUIREMENT OF
FOOD PRODUCT
CONTENT
 INTRODUCTION
 FUNCTION OF FOOD PACKAGING
 MAIN PACKAGING MATERIALS
 DESINGING OF FOOD PACKAGING
 PACKAGING SYSTEMS FOR BETTER FOOD
  QUALITY
 CLASSIFICATION OF PACKAGING
INTRODUCTION
 Packaging is indispensable in the modern food
industry. It act as a barrier to oxygen, moisture, light
or smells depending upon the sensitivity of a
particular food to the prevailing environment. Thus it
helps to retain the sensory characteristics of food
products.
FUNCTION OF FOOD
PACKAGING:
 Containment of the product in convenient unit
  qualities.
 Maintenance of a product under clean/hygienic
  conditions.
 Conservation of the product/extension of shelf life.
 Protection of product from extrem physical or
  chemical influences.
MAIN PACKAGING
MATERIALS:
Plastics are used extensively as packaging material in
  a food industry. These are used in the form of
  laminates and multiplayer co extruded films, plastics
  have preferred because the desired characteristics
  can be attained by proper selection of different type
  of layers of composite structure, smaller unit packs
  can be ensured to prevent chances of adulteration
  and provide easy access to weaker section of the
  society.
The main plastic packaging materials commonly used
  in food industry are:
Polyolefin are popular in food packaging. There are
  often used as internal linings in flexible pouches or
  box- type container for beverages due to better
  sealing characterstics . A variety of polyolefin
  popularly used for packaging of food are :
 1 Polyethylenes (PE) are most widely used
  polyolefins. They are easy to process , economically
  priced and are also used in combination with other
  polymers to met specific requirements . They are
  used in single layer or multi layer films .
 Polyvinyl chloride (PVC) is hard, stiff and clear, with
  excellent resistance to moisture, low gas
  permeability and high impact strength. These films
  are best suited for packaging fresh meat due to its
  good oxygen permeability, excellent elastic memory
  (packages stay tight).
 Entylene Vinyl Alcohol (EVOH) is an excellent gas
  barrier and suitable for the retention of fragrance and
  aroma.
 Polyester resins exist in many forms. The most
  widely used polyester is polyethelene.
DESINGING OF FOOD
PACKAGING
Food packages are designed according to the food
  materials perishability/quality, and designed to match
  the product quality and its marketing. The package
  should be attractive and informative.
The following factors are to be considered for the
  selection of a packaging materials:
 Barrier properties- permeability to various gases and
  water vapour.
 Machine capability- capasity for trouble free operation.
 Sealing reliability- ability to sealed to itself and to the
  container.
 Anti-fog properties- good product visibility.
 Special characteristics- Temperature sensitive, quality
  and freshness indicator.
       Attractive merchandising is a key factor in
  achieving sales. One of the most important “tools” of
  merchandising in an eye-catching, well- designed
  packaging for creating a successful display at the
  point-of-sale. Especially for the food industry a
  superb, high quality photograph is a key ingredients of
  good food packaging.
The packaging should carry variable information. This
  information might relate to time or batch of
  production, customer or product identity or a host of
  other data types. Coding and marking can be used for
  a wide range of specific application on food including
  the following:
 Product reference by name and code.
 Batch number and lots of reference.
 Data or time code.
 Shift production data.
PACKAGING SYSTEMS FOR
BETTER FOOD QUALITY
 There has been remarkable development in
 packaging materials and packaging techniques. Many
 of the new packaging materials have been developed
 to compliment progress in the new preservation
 techniques such as modified atmosphere packaging
 (MAP), Controlled Atmospheric packaging (CAP).
 Different packaging system e.g. active
 packaging, antimicrobial packaging, intelligent
 packaging, aseptic packaging etc. can help in the
 longer and better quality.
CLASSIFICATION OF
PACKAGING
INTELLIGENT PACKAGING
 Smart or intelligent or active packaging system
 improves food safety during packaging and storage
 has been classified depending upon the influence of
 food on packaging materials.
COMPONENTS OF
INTELLIGENT PACKAGING:
 Counterfeiting
 Holograms
 Optically variable and other specially designed films
 Photochromic inks
 Quality indicators
 Silica coated films.
PACKED PRODUCT CAN BE
ADULTRATED BY DIFFERENT
MEAN:
1. GRAZING: is a practice of shoppers sampling a
   product prior to purchase. The main motives for
   this types of tampering are fairly innocent, but of
   course it does carry a risk of product contamination
   or premature spoilage.
2. PILFERING: This is the removal or substitution of
   part or all of the product cotamination or
   adulteration.
3. MALICIOUS TAMPERING: These are although more
  serious act; people wanting to take revenge upon a
  company, to make a political point, or to obtain money
  by extortion, usually motivate these crime.
      The official US FDA (Food and Drugs
  Administration) definition of a temper- resistant
  package is a package “having an indicator to barrier to
  entry which, if breached or missing, can reasonably be
  expected to provide visible evidence to consumers that
  tempering has occured”.
ACTIVE PACKAGING
Active packaging systems involve an interaction
between the packaging material itself, the internal
atmosphere and the food. In order to extend the
keeping quality of foods, new technologies has been
develop which combine active packaging with
modified atmosphere packaging (MAP).
COMPONENT OF ACTIVE
PACKAGING:
 Oxygen scavengers
 Temperature- compensating films
 Moisture absorbers
 Modified atmospheric packaging (MAP)
PACKAGING FOR
IRRADIATED FOODS
  Irradiation preservation of food requires appropriate
 packaging. Packaging for irradiated food must meet
 the same technical and regulatory requirement as
 packaging for nonirradiated foods. In addition
 packaging for irradiated food must have regulatory
 approval for the incidental radiation that the
 packaging receives during food irradiation.
PACKAGING MATERIAL FOR
IRRADIATED FOOD: QUANTITY
 PACKAGING MATERIAL
 Nitrocellulose coated cellophane   (kGy)
 Vinylidene chloride copolymer          10
 Polyolefin films                       10
 Kraft paper                            10
 Rubber hydrochloride films             10
 Ethylene- vinyl1 acetate                10
  copolymers                              30
 Nylon 6                                 60
Aseptic packaging has been defined as a
procedure consisting of sterilization consisting of
packaging materials or container, filling of
commercially sterile product in a sterile
environment, and producing container which are
tight enough to prevent recontamination, i.e.
which are hermetically sealed.
FUNCTION OF ASEPTIC
PACKAGING:

 Sterilization of the packaging material food contact
  surface.
 Creating and maintaining a sterile surrounding while
  forming and filling the containers.
 The production of units, which are tight enough to
  prevent recontamination.
LIST OF PACKAGE STYLE
DEEMED BY FDA
1. POUCHES: The end seal
  must not peel or separate
  without visible damage and
  the pouch must be cut or torn
  to gain access.
2. TAPE SEALS: These are
  only acceptable if they
  incorporate some unique
  features that makes it
  apparent that they have
  been removed and
  reapplied. If used on
  cartons they must be apply
  over all flaps.
3. BUBBLE PACK:
  Requirement as for
  blisters
4. AEROSOLS: These are
  considered to be inherently
  tamper resistance. Direct
  printing on the container is
  preferable to a paper label.
5. CANS AND
  COMPOSITE
  CONTAINER: Top and
  bottom of a composite
  must be joined to the
  walls so that they
  cannot be pulled apart
  and replaced. Again
  direct printing, not
  labeling is required.
6. FILM WRAPPER: Must be
  transparent with distinctive
  design or print for each
  product; must be cut or torn
  to gain access and be a
  tight fit (eg. by heat
  shrinking); sealed
  overlapping end flaps are
  only acceptable if they
  cannot be open and
  resealed without leaving
  visible evidence.

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Presentation1packaging of food product in food industry

  • 2. CONTENT  INTRODUCTION  FUNCTION OF FOOD PACKAGING  MAIN PACKAGING MATERIALS  DESINGING OF FOOD PACKAGING  PACKAGING SYSTEMS FOR BETTER FOOD QUALITY  CLASSIFICATION OF PACKAGING
  • 3. INTRODUCTION Packaging is indispensable in the modern food industry. It act as a barrier to oxygen, moisture, light or smells depending upon the sensitivity of a particular food to the prevailing environment. Thus it helps to retain the sensory characteristics of food products.
  • 4. FUNCTION OF FOOD PACKAGING:  Containment of the product in convenient unit qualities.  Maintenance of a product under clean/hygienic conditions.  Conservation of the product/extension of shelf life.  Protection of product from extrem physical or chemical influences.
  • 5. MAIN PACKAGING MATERIALS: Plastics are used extensively as packaging material in a food industry. These are used in the form of laminates and multiplayer co extruded films, plastics have preferred because the desired characteristics can be attained by proper selection of different type of layers of composite structure, smaller unit packs can be ensured to prevent chances of adulteration and provide easy access to weaker section of the society.
  • 6. The main plastic packaging materials commonly used in food industry are: Polyolefin are popular in food packaging. There are often used as internal linings in flexible pouches or box- type container for beverages due to better sealing characterstics . A variety of polyolefin popularly used for packaging of food are :  1 Polyethylenes (PE) are most widely used polyolefins. They are easy to process , economically priced and are also used in combination with other polymers to met specific requirements . They are used in single layer or multi layer films .
  • 7.  Polyvinyl chloride (PVC) is hard, stiff and clear, with excellent resistance to moisture, low gas permeability and high impact strength. These films are best suited for packaging fresh meat due to its good oxygen permeability, excellent elastic memory (packages stay tight).  Entylene Vinyl Alcohol (EVOH) is an excellent gas barrier and suitable for the retention of fragrance and aroma.  Polyester resins exist in many forms. The most widely used polyester is polyethelene.
  • 8. DESINGING OF FOOD PACKAGING Food packages are designed according to the food materials perishability/quality, and designed to match the product quality and its marketing. The package should be attractive and informative. The following factors are to be considered for the selection of a packaging materials:  Barrier properties- permeability to various gases and water vapour.  Machine capability- capasity for trouble free operation.
  • 9.  Sealing reliability- ability to sealed to itself and to the container.  Anti-fog properties- good product visibility.  Special characteristics- Temperature sensitive, quality and freshness indicator. Attractive merchandising is a key factor in achieving sales. One of the most important “tools” of merchandising in an eye-catching, well- designed packaging for creating a successful display at the point-of-sale. Especially for the food industry a superb, high quality photograph is a key ingredients of good food packaging.
  • 10. The packaging should carry variable information. This information might relate to time or batch of production, customer or product identity or a host of other data types. Coding and marking can be used for a wide range of specific application on food including the following:  Product reference by name and code.  Batch number and lots of reference.  Data or time code.  Shift production data.
  • 11. PACKAGING SYSTEMS FOR BETTER FOOD QUALITY There has been remarkable development in packaging materials and packaging techniques. Many of the new packaging materials have been developed to compliment progress in the new preservation techniques such as modified atmosphere packaging (MAP), Controlled Atmospheric packaging (CAP). Different packaging system e.g. active packaging, antimicrobial packaging, intelligent packaging, aseptic packaging etc. can help in the longer and better quality.
  • 13. INTELLIGENT PACKAGING Smart or intelligent or active packaging system improves food safety during packaging and storage has been classified depending upon the influence of food on packaging materials.
  • 14. COMPONENTS OF INTELLIGENT PACKAGING:  Counterfeiting  Holograms  Optically variable and other specially designed films  Photochromic inks  Quality indicators  Silica coated films.
  • 15. PACKED PRODUCT CAN BE ADULTRATED BY DIFFERENT MEAN: 1. GRAZING: is a practice of shoppers sampling a product prior to purchase. The main motives for this types of tampering are fairly innocent, but of course it does carry a risk of product contamination or premature spoilage. 2. PILFERING: This is the removal or substitution of part or all of the product cotamination or adulteration.
  • 16. 3. MALICIOUS TAMPERING: These are although more serious act; people wanting to take revenge upon a company, to make a political point, or to obtain money by extortion, usually motivate these crime. The official US FDA (Food and Drugs Administration) definition of a temper- resistant package is a package “having an indicator to barrier to entry which, if breached or missing, can reasonably be expected to provide visible evidence to consumers that tempering has occured”.
  • 17. ACTIVE PACKAGING Active packaging systems involve an interaction between the packaging material itself, the internal atmosphere and the food. In order to extend the keeping quality of foods, new technologies has been develop which combine active packaging with modified atmosphere packaging (MAP).
  • 18. COMPONENT OF ACTIVE PACKAGING:  Oxygen scavengers  Temperature- compensating films  Moisture absorbers  Modified atmospheric packaging (MAP)
  • 19. PACKAGING FOR IRRADIATED FOODS Irradiation preservation of food requires appropriate packaging. Packaging for irradiated food must meet the same technical and regulatory requirement as packaging for nonirradiated foods. In addition packaging for irradiated food must have regulatory approval for the incidental radiation that the packaging receives during food irradiation.
  • 20. PACKAGING MATERIAL FOR IRRADIATED FOOD: QUANTITY PACKAGING MATERIAL  Nitrocellulose coated cellophane (kGy)  Vinylidene chloride copolymer 10  Polyolefin films 10  Kraft paper 10  Rubber hydrochloride films 10  Ethylene- vinyl1 acetate 10 copolymers 30  Nylon 6 60
  • 21. Aseptic packaging has been defined as a procedure consisting of sterilization consisting of packaging materials or container, filling of commercially sterile product in a sterile environment, and producing container which are tight enough to prevent recontamination, i.e. which are hermetically sealed.
  • 22. FUNCTION OF ASEPTIC PACKAGING:  Sterilization of the packaging material food contact surface.  Creating and maintaining a sterile surrounding while forming and filling the containers.  The production of units, which are tight enough to prevent recontamination.
  • 23. LIST OF PACKAGE STYLE DEEMED BY FDA
  • 24. 1. POUCHES: The end seal must not peel or separate without visible damage and the pouch must be cut or torn to gain access.
  • 25. 2. TAPE SEALS: These are only acceptable if they incorporate some unique features that makes it apparent that they have been removed and reapplied. If used on cartons they must be apply over all flaps.
  • 26. 3. BUBBLE PACK: Requirement as for blisters
  • 27. 4. AEROSOLS: These are considered to be inherently tamper resistance. Direct printing on the container is preferable to a paper label.
  • 28. 5. CANS AND COMPOSITE CONTAINER: Top and bottom of a composite must be joined to the walls so that they cannot be pulled apart and replaced. Again direct printing, not labeling is required.
  • 29. 6. FILM WRAPPER: Must be transparent with distinctive design or print for each product; must be cut or torn to gain access and be a tight fit (eg. by heat shrinking); sealed overlapping end flaps are only acceptable if they cannot be open and resealed without leaving visible evidence.