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Turn your company outside-in!
                  outside-in!
How to build the empowered network organization,
guided by BetaCodex principles.
A practical paper on Cell Structure Design, part II.

BetaCodex Network Associates
Gebhard Borck - Valérya Carvalho- Niels Pflaeging – Andreas Zeuch
                Valé
                Valérya Carvalho-
White paper
December 2008
Welcome to the second part of this paper.



In the first part of this paper, we...
• ... explained the rationale for a different, non-tayloristic, way to structuring
   organizations – leading to the question of how to build organizations capable of
   (1) accommodating human beings, and
   (2) competing in today's dynamic and non-linear market-places.
• ... described why previous ideas such as systems theory failed in creating
   significant momentum for change in organizational practice, and outlined the
   design principles that decentralized, networked cell structure organizations must
   adhere to.
• ... detailed the ingredients of such structures, which include
   (1) a sphere of activity, (2) network cells, (3) strings and (4) market pull.
• Finally, we described some of the consequences of applying such a design,
   highlighting key advantages as well.
In this 2nd part of this paper, we describe two cases from our consulting practice,
in which tayloristic command and control organizations were redesigned as
decentralized networks.


BBTN white paper – Cell Structure Design, part 2   2                                   © BBTN – Open Source
Case study no. 1




Technology firm from the
German Mittelstand
BBTN white paper – Cell Structure Design, part 2   4   © BBTN – Open Source
Case Study “technology firm from the German Mittelstand”:
An overview over the company.


The case company in a nutshell:
• Producer of household equipment, sold to local resellers and craftsmen. Four different
     product lines, several different “sales channels“, dealt with by different teams and areas
• Approx. 350 people, age of the firm: approx. 20 years
• Strong presence in Germany and Italy, weaker presence in other countries. Two
     production sites – one in Germany, one in China.
• Some technology and production leadership, in a strongly commoditizing market – which
     creates pressure to internationalize the business.
• Huge growth potential, but in the past, internationalization hindered by internal quarrels,
     lack of coordination, and a culture of internal politicking
• Long history of “feeble” financial results, and, occasionally, dramatic financial losses,
     compensated for by the owner family.
• A large number of product engineers controls innovation and other processes and thus
     acts as a powerful function.




BBTN white paper – Cell Structure Design, part 2       5                                  © BBTN – Open Source
What the company looked like



• Structure:
               5 directors: “Technology”, “Finance”, “Production”, “Sales Germany”,
               “Sales International”
               20 middle managers, many departments with massive coordination problems.
               Strong link between salaries and job titles.

• Example: The firm's sales force in Germany
            Previous structure:
            - 29 sales force mavericks (whose decision making powers has been eroded over time)
            - 15 field engineers
            - 15 back-office sales employees
            ...neatly divided into different departments, with different bosses, targets and interests.




BBTN white paper – Cell Structure Design, part 2        6                                      © BBTN – Open Source
The case study: what the organizational structure looked like.

 Director                                                                                                                         Director
                                   CFO
Technology                                                                                                                         Sales
                                                             Region Region Region Region                                          Germany
                                                              1&2 3&4 5&6 7&8
  Engeneers,                                Control-                                                                        Cont.
                          IT        HR                                                              Assis- Admini-                Marke-
  Developers                                  ling                                                                         educa-
                                                             Region Region Region Region             tant  stration               ting/ CI
                                                                                                                             tion
                                                             9 & 10 11 & 12 13 & 14 14 & 15
                      Accoun- Tele-   Assis-
                        ting phonists tant                                                             Sales      After-Sales   Customer
                                                             Region Region Region Region                                        Services
                                                                                                       office      Services
                                                             16 & 17 18 & 19 20 & 21 22 & 23

                                                             Region Region Region Region Sales large TechnicalComplaints Projects &
                                                             24 & 25 26 & 27 28     29 equipments Hotline                  Offers


                       Director                                      Director
                      Production                                  International
                                                                                                                 BranchBranch BranchBranch
                                                                                                                    I     II    III   IV
       Assis- Production Sales         Qualit Material                                        Cont.
                                                                        Assis- Admini- Sales        Marke-
        tant    Leader OEM               y Planning                                          Educa-
                                                                         tant  stration OEM          ting Sales Sales Sales Sales
                                                                                               tion
                        Work
            Pro- Assem-                                                 Central salesInternal sales Customer
                        planni Logistics
           duction bly                                                    support       services    Services
                          ng

                                               Purchasing          Sales large    Technical                Projects &
  Process     Toolings &                                                                      Complaints
                                  Design           &                systems        Hotline                 Proposals
optimization Maintenance
                                               Disposition
BBTN white paper – Cell Structure Design, part 2                         7                                               © BBTN – Open Source
The case study – putting the pieces of the previous
tayloristic organizational structure together

                                                                                                          ign?
                                                          CEO
                                                                                        fit into this des
                                                                               arket
                                                                   doe s the m
                                                      An d where          y doesn
                                                                                  ´t!
                                                                     impl
                                                      Ans  wer: It s
     Director                                              Director              Director        Director
                                          CFO
  International                                           Production          Technology      Sales Germany
       Region Region                     Region    Region           Branch Branch Branch Branch
        1&2     3&4                       5&6       7&8                I      II       III IV

                     Admini- HRSales Control- Marke-
                                        Production Sales
                                          Cont.                Admini-
                                                                     Material   Cont. Marke-
          Assistant IT        Assistant ling       Assistant Quality Engeneers,
                     stration  OEM education tingOEMSales stration Sales education ting/ CI
         Region Region Region Region       Leader               SalesPlanning
                                                                     Developers Sales
         9 & 10 11 & 12 13 & 14 14 & 15
                 Accoun-                                            Work
                                                                      Sales      After-Sales      Customer
                                            Customer
           Central sales TelephonistsAssistant
                          Internal sales
        Region Region Region Pro- Services
                   ting                 Region
                                             Assembly               planni Logistics
                                                                      office       Services       Services
              support        services
                                    duction 23
        16 & 17 18 & 19 20 & 21 22 &                                  ng

   Sales large Region Region Region Sales large Technical
      Region     Technical                   Projects &                   Projects &
                       Process       Toolings &
                               Complaints                      Complaints
                                                             Purchasing &
    systems 26 &Hotline 28
      24 & 25      27optimization 29       equipments Hotline
                                             ProposalsDesign                Offers
                                   Maintenance                Disposition


BBTN white paper – Cell Structure Design, part 2                8                                   © BBTN – Open Source
The case study:
What was done? “The week of truth“

Status of the project: Roughly 12 months into the transformation initiative…

                                1.                   2.            3.             4.        5.         6.               7.
                             Create a         Pull together a Develop Communicate Empower all       Produce           Don´t
      Phase in %             sense of             guiding    change vision for understan- others   short-term         let up
                             urgency             coalition    and strategy    ding and    to act      wins
                                                                                buy-in




1. There is a strong guiding coalition that sustains the transformation.
2. All over the organisation, “profound change“ is considered relevant, there is a sense of urgency.
3. Different groups in the organisation (task forces) already work on specific changes.

BBTN white paper – Cell Structure Design, part 2                 9                                 © BBTN – Open Source
The case study:
What was done? “The week of truth“


Approach to redesign                               Workshop execution:

• Three 1-day “cell-formation” workshops run
  in early 2008, about 1 year after the start of
  the BetaCodex initiative, held over the
  course of a single week                           Phase 1 – Speaking a
• Three groups formed:                              common language
  1. Market, 2. Product, 3. Central Services
• About 60 participants (approx. 20% of the
  firm's employees) representing all parts of       Phase 2 - Recognize
  the organization
                                                    & describe current situation
       • from all areas of the firm.
       • from all hierarchical levels.
• Workshops designed to break up traditional
  departments and hierarchical power;
  the workshops start the creation of the new,     Phase 3 – Think and describe
  networked, organizational structure              networked cell structure

BBTN white paper – Cell Structure Design, part 2   10                              © BBTN – Open Source
BBTN white paper – Cell Structure Design, part 2   11   © BBTN – Open Source
Group excercise during phase 3 of each workshop:
“Think and describe dentralized networked cell structure“


Some of the design principles applied (see part I of this paper for details):
• The market is the boss (“outside“ rules!)
• There are four kinds of building blocks of a devolved organization:
                A sphere of activity,
                network cells,
                “strings“,
                “market pull“.
• All “key tasks“ performed in the old organizational structure
     must also be performed in the new structure (“business must continue!“)
• A cell is not a department: It is functionally integrated, not functionally divided!
     A cell has clients - external or internal – to which it provides services.
     And it has at least 5 team members, so that actual team spirit and peer pressure can strive.
• Every cell as well as the entire organization applies the
     full set of 12 laws of the BetaCodex.


BBTN white paper – Cell Structure Design, part 2   12                                    © BBTN – Open Source
Cell structure chart for a “BetaCodex” organization:
Defining the Sphere of Activity

                                                   Clients   Society
                                                                        Legislators
                                                                                      Suppliers
                         “Market”
                                                                                           Competitors

                                                                                                  Shareholders

                                                                                                    Politics

                                                                                                     Technology
                                                      “Sphere of Activity”
                                                                                                      Banks

                                                                                                    Investors

                                                                                                  Associations
   Previously outlined in
   writing in a
   “case for change”                                                                          …
   manifesto


BBTN white paper – Cell Structure Design, part 2              13                                         © BBTN – Open Source
Defining cells and their roles


                                                                           Defined during initial workshop:
                                                                           • Cell name and type -
                                                                              permanent or temporary
    “Market”                                                                  (if project or task force related)
                                     “Cell1”                               • Roles - functions and duties
                                                                           • Clients: Who are the cells´
                                                                              customers, internally or externally?
                                                                           Defined later:
                                                                           • Team members:
                                                                              Who is part of the cell team?
                                                                           • List of products/services
                                                                              and pricing for internal services
                                                                           • Reporting: P&L statement,
                                                                              internal and external benchmarks




                                                    “Sphere of Activity”




 BBTN white paper – Cell Structure Design, part 2             14                               © BBTN – Open Source
The solution identified during the design workshops, 1st part:
“R-cells“ - empowered business teams located in the periphery


• All customer responsibility would reside within the so-called Regional cells, or R-cells,
  which are responsible for “everything related to the customer“ – integrating a wide array of
  previously separated functions (now: roles). The previous departments cease to exist.
• There would be six such integrated, virtual regional business teams for the German
  market and another two cells for other countries and regions, subject to cell division
  whenever acute.
• Instead of different areas and people aiming at different customer segments and
  channels – often determined by product lines, now, regional teams would
           decide themselves on the customer segments they would target,
           and on their staffing.
           each have a full P&L account, being ranked monthly among themselves in
           financial indicators, and paying other cells of the network for their services and
           products through an internal pricing system.
• Support cells: From the previous departmental structure with “market focus“, only two
  market-related key roles would remain separated from the newly integrated R-cells.
  These roles are “over-regional marketing“ (of which, as one organization member said,
  “very little should be done in the future organization”), and market-related training.
  These two roles would be integrated in a cell called ”Central Market Services“


BBTN white paper – Cell Structure Design, part 2   15                                  © BBTN – Open Source
Cell structure chart for a BetaCodex organization, I:
R-cells as “mini-firms” within the firm

Region cells (“R-cells”)
• Total business responsibility
  (“The R-cell is the firm”)                                                  Region
• All products, all channels                                                                                     “Market”
                                                                              North-
• Clients: Full ownership of all external                     Region                       Region
                                                                               East
  clients in their regions. Market
                            No exceptions!                    South-                       Central
• Roles: Planning & offers, Sales,
                                                               East
  After-sales services, Sales office,
  Hotline, Complaints                                                                                Region
                                                    Region                                            Italy
                                                     West

                                                                                                       Region
                                                                       Central
                                                                                                      America
                                                                        Market
                                                    Region                                            & Europe
                                                                       Services
                                                     North


                                                             Region
                                                             South-               “Sphere of Activity”
             Central Market Services                          West
             • Overall Marketing/CI
             • Training
             Clients: All R-cells

 BBTN white paper – Cell Structure Design, part 2                        16                                        © BBTN – Open Source
Solution identified during the design workshops, 2nd part: “P-
cells“ - from fragmented feuds to integrated product centers



•      In the new design, the strict separation between research and development,
       production and supply chain departments is totally removed.
•      The consequence: More humble production people would be teaming up with product
       engineers, which had previously been operating their own little kingdom, frequently
       blocking change and responses to customer demands.
•      Full responsibility for products throughout product life cycles goes to product cells. In
       the case of this company, several P-cells (e.g. P-cells 1-4, and 5-6) would be dedicated to
       the same family of products, and “compete” with each other within the firm.
•      Internal transfer prices will never include “margins”. All internal network cells sell their
       products and services on a pure cost basis, without retaining a profit. Profit is thus only
       generated by the R-cells.
•      Support cells: Two additional specialist support teams for P-cells would be created: one
       responsible for “Equipment” (providing tooling and facility management), the other for in-
       and outgoing logistics.




BBTN white paper – Cell Structure Design, part 2     17                                    © BBTN – Open Source
Cell structure chart for a BetaCodex organization, II:
 Adding “P-cells” to the design.

Product cells (“P-cells”)
• Roles: Production, Process & work                                              Region                             “Market”
  planning, Quality, Maintenance,                                                North-
                                                                 Region           East           Region
                           Market
  Production logistics, Process
                                                                 South-                          Central
  optimization, Material planning,
                                                                  East                 Product                       Equipment
  Design/R&D                                                               Product
• Clients: All R-cells                                                                  Cell 5                       • Equipment
                                                                            Cell 4                         Region
                                                                                                                        (construction)
                                                     Region      Product                         Product    Italy    • Facility
                                                      West        Cell 3                          Cell 6                Management
                                                                                     Equip-
                                                                                                                     Clients: all P-cells
                                                                                      ment
                                                              Product                      Product Region
                                                                     Central                Cell 7 America
                                                               Cell 2
                                                                      Market Materials &
                                                                                                   & Europe
                                                     Region          Services Logistics
                                                      North  Product                    Product
                                                              Cell 1                     Cell 8            Materials & Logistics
                                                                                                           • Logistics
                                                                                                           • Purchasing
                                                            Region                                         Clients: All P-cells
                                                            South-           “Sphere of Activity”
                                                             West




  BBTN white paper – Cell Structure Design, part 2                          18                                        © BBTN – Open Source
Solution identified during the design workshops, 3rd part:
“Internal Services“: from powerful central departments
to devoted servants for business teams in the periphery.
• The workshop group arrived at a highly unexpected solution with regards to the previous central
  ”administrative“ departments. The group gained the insight that the “administrative“ function and
  departments were basically catering towards “information“ and ”organizational“ services. The
  workshop participants consequently grouped staff and functions into only two support cells, now
  dubbed “Info shop“ and “Org shop“.
• These refreshingly new denominations give the impression that these teams are something like a
  new “shop floor“ within the firm, signaling also that these cells would not be centers of command
  and control power, but service teams providing necessary informational and organizational help to
  the periphery.
• Findings: During the workshop, the managers from Controlling and IT concluded quite surprisingly
  for some, that they had in the recent past worked so much on joint projects and activities, closely
  working together most of their time, that it would make sense for them to form a joint team,
  assuming responsibility over “providing useful information for decision-making” within the firm. It
  was also concluded that the CEO role would be part of the Org Shop, together with the telephone
  operators, assistants, and HR.
• Interestingly, comparing the cell structure design with the previous departmental design, it becomes
  apparent that out of the previous departmental structure in the case company, only one single
  team would remain basically unaffected by the new design, at least initially.
  After the workshop series, the small “tooling“ area would be the only one that would remain
  identical in the cell structure, in terms of scope and personnel.
BBTN white paper – Cell Structure Design, part 2   19                                  © BBTN – Open Source
Cell structure chart for a BetaCodex organization, III:
Adding the support cells “Info Shop” and “Org Shop” to the design


                                                                   Region
                                                                                                           “Market”
                                                                   North-
                                                     Region         East                Region
                                                     South-                             Central
                                                      East                    Product
                                                               Product
                                                                Cell 4         Cell 5             Region
                                          Region     Product                            Product    Italy
                                           West       Cell 3                             Cell 6
                                                 Central Equip-
                                                  Market    ment
                                     Product     Services                 Product Region
                                      Cell 2                  Materials & Cell 7 America
Org Shop                                            Org        Logistics         & Europe
                              Region
• HR                                               Shop
                                                                       Product
• Executive board + assistance North    Product              Info
• Central office                          Cell 1            Shop        Cell 8
Clients: All R- and P-cells
                                       Region                                             Info Shop
                                       South-                                             • IT
                                        West
                                                          “Sphere of Activity”           … Financial accounting
                                                                                          •
                                                                                          • Controlling
                                                                                          Clients: all R- and P-cells



  BBTN white paper – Cell Structure Design, part 2                       20                                       © BBTN – Open Source
Observations about the cell structure draft design



• Highly intriguing and simple design – easily understandable to all members and external
    stakeholders of the organization.
• Functional integration (as opposed to functional division, typical in tayloristic structures) has
    many advantages. However, it requires people to “un-learn” previous behaviors and biases, e.g.
    the myth that “functional specialization within a team” is superior to functional integration.
• Cell design is a “no redundancy” design, in principle. Since structural growth when triggered
    by cell growth, and subsequently by cell division, happens only on an as-needed basis.
• All cells will have an own profit and loss reporting, based on an accounting for internal
    services pricing/charges (“value flow reporting”). However, as an important principle, only
    R-cells can retain profit. All other, internally serving cells, operate on a cost basis, and thus aim
    at a financial “break-even”, or zero result.
• Rankings, or “league tables” can be used to challenge cells and to create external references
    for performance (see next slide).
• The 12 laws of the BetaCodex can fully be applied to a cell structure, but not to a tayloristic,
    hierarchical structure.



BBTN white paper – Cell Structure Design, part 2     21                                      © BBTN – Open Source
“Cell structure“ as a foundation for sensible target
definition in a “relative“ way - using league tables
                                                                          Strategic cascade
                                 Firm to Firm
                                  Firm to Firm
                                  ROCE
                                   ROCE                      Region to Region
                                                              Region to Region
                           1. Firm D                  31%     Cost over income
                                                               Cost over income
                            1. Firm D                  31%
                                                                                  P-Cell to P-Cell
                           2. Firm JJ
                            2. Firm                   24%1.                        P-Cell to P-Cell
                                                       24%1. Region A 38% On-time-delivery etc.
                                                                 Region A 38% On-time-delivery etc.
                           3. Firm I I
                            3. Firm                   20%2.
                                                       20%2. Region CC 27%
                                                                 Region      27%
                           4. Firm BB
                            4. Firm                   18%3.
                                                       18%3.    Region H 20%1.
                                                                 Region H 20%1. P-Cell JJ 28%
                                                                                      P-Cell    28%
                           5. Firm EE
                            5. Firm                    15%4. Region B 17%2.
                                                      15%4.      Region B 17%2. P-Cell D 32%
                                                                                      P-Cell D 32%
                           6. Firm FF
                            6. Firm                   13%5.
                                                       13%5. Region FF 15% 3.
                                                                 Region        3.
                                                                             15%     P-Cell EE 37%
                                                                                      P-Cell    37%
                           7. Firm CC                 12%6.     Region EE 12%4.
                                                                             12%4. P-Cell A 39%
                                                                                      P-Cell A 39%
                            7. Firm                    12%6.     Region
                           8. Firm H                  10%7.     Region JJ 10%5.
                                                                             10%5. P-Cell I I 41%
                                                                                      P-Cell    41%
                            8. Firm H                  10%7.     Region
                           9. Firm GG                  8% 8.                   6.
                                                                Region I I 7% 6.     P-Cell FF 45%
                                                                                      P-Cell    45%
                            9. Firm                     8% 8.    Region      7%
                           10. Firm AA
                            10. Firm                   (2%)9. Region G 6% 7.
                                                      (2%)9.     Region G 6% 7. P-Cell CC 54%
                                                                                      P-Cell    54%
                                                          10. Region D (5%)8.
                                                           10. Region D (5%)8. P-Cell G 65%
                                                                                      P-Cell G 65%
                                                                               9.
                                                                                9.   P-Cell H 72%
                                                                                      P-Cell H 72%
                                                                               10. P-Cell B 87%
                                                                                10. P-Cell B 87%
                                                   Contribution to value creation

                                                   Leads to lowest operational cost!
BBTN white paper – Cell Structure Design, part 2                     22                               © BBTN – Open Source
The case study: Full cell structure draft design after workshop
series, to be discussed further within the company.

                                                                                           “Market”
                                                                  Region
                                                                 Northeast     Region
                                                     Region                    Center
                                                    Southeast
                                                                P4        P5
                                                                                           Region
                                         Region                                             Italy
                                                       P3                        P6
                                          West               Central Equipment
                                                             Market
                                                             Services                 P7     Region
                                                    P2                   Materials &        America
                                                                Org       Logistics         & Europe
                                         Region
                                                               Shop
                                          North      Product            Info        P8
                                                      Cell 1           Shop

                                                    Region                   “Sphere of
                                                   Southwest                  Activity”



BBTN white paper – Cell Structure Design, part 2                     23                                © BBTN – Open Source
Further measures taken in the case firm.



• Introduction of “trust-based working hours for everyone”
• Changes in reward systems:
      Profit-sharing agreements for managing directors are dropped - switch to fixed salaries!
      Objectives or variables for management staff are dropped (approx. 20% of income) –
      switch to fixed salaries!
      Annual “appraisal interview” and allowance for employees are dropped
      (approx. 12% of income) - switch to fixed salaries!
      Objectives and commissions for sales force are dropped (approx. 60% of income) - switch
      to fixed salaries!
• A homogeneous profit-sharing scheme for the group is created – focused on “relative market
  performance”, not on achievement of planned/ fixed budget figures
• Due to the cell-formation process there will be less management staff. In the new model:
      Some of them would become acting as real leaders, as opposed to managers, according to
      our new values and model!
      Some of them will become valuable members of the business cells, because of their mainly
      specialist expertise.
      Some of them may not identify with the new model and will resign.


BBTN white paper – Cell Structure Design, part 2   24                               © BBTN – Open Source
Case study no. 2




Brazilian packaging producer
with customer-dedicated plants
BBTN white paper – Cell Structure Design, part 2   26   © BBTN – Open Source
Brazilian packaging producer with customer-dedicated plants



 The case company in a nutshell:
 • Producer of packaging for consumer goods firms,
   Brazilian country organization of a European multinational group.
 • Approx. 400 employees in the country
 • 8 production plants, dedicated each to a specific customer
   (consumer goods producers)
 • Massive international and national growth potential due to structural change in the
   consumer goods industry…
 • …but also internal barriers and infighting in the company, lack of leadership, strong
   command and control culture from headquarters, lack of “improvement culture“ at local
   plants, lack of agility and responsiveness to customer demands by plants teams.
 • Resulting in: Continuously decreasing profitability over the years, lack of
   competitiveness in acquiring new projects
 • Plenty of hierarchy at plants, frequent quality problems, massive waste at some
   production sites or lines, strong command and control culture, strong departmentalism
   and nepotism.



BBTN white paper – Cell Structure Design, part 2   27                              © BBTN – Open Source
Previous problems and structure at the customer plant




  • Largest plant/unit of the company, with approx. 130 employees
  • Strong power structure, with shift leaders exercising command and control
       over their teams, fiefdoms and intense game-playing between shifts.
  •    Departments like quality, maintenance etc. work to their own interests as
       well.
  •    Politics between shifts. Little scope for continuous improvement work. Fear
       culture within the unit.
  •    Scrap of up to 30% on one production line, lots of rework.
  •    Changes are often agreed upon, but not truly implemented, improvement
       initiatives get stuck somewhere.




BBTN white paper – Cell Structure Design, part 2    28                               © BBTN – Open Source
Approach to change:
“Breaking the pyramid” at an industrial plant


Chronology and methods:
• Week 1: Urgency for action in the unit is identified
  by company-wide guiding coalition
• Week 4: Initial event held at the unit with 19 people
  from different areas of the local team (“Breaking the pyramid”)
     • Transparency in relation to changes to be made
       (by commercial director)
     • “Museum” exercise and Knowledge Turntables create
       urgency and vision for new model
• Week 5: Local guiding coalition meeting
     • group formed by plant manager
     • outline of the new model developed
• Detailed preparation of the future cell structure,
  including job analysis and functions during work sessions
  (local “guiding coalition”)
• Weekly work meetings/follow-up by local guiding coalition (“on Tuesdays“),
  supported by coalition support group
• Action groups against waste are formed


BBTN white paper – Cell Structure Design, part 2   29                          © BBTN – Open Source
“Breaking the organizational pyramid “ at a production plant:
Designing a new, networked model for a 130-people unit




 • Unit (local) guiding coalition team develops new structure,
   supported by the central guiding coalition;
 • Members of other plants take part in the process;
 • At further local coalition meetings, real examples from the plant
   are discussed in detail, and agreements made.


 BBTN white paper – Cell Structure Design, part 2   30                 © BBTN – Open Source
The results


                                                     “Team”                        Shareholders
                                                                                   Shareholders       Principles for defining a “cell”
      Customer
      Customer                            (all cells within a unit)                                   within the new model
                             Mini-plant 5                             Mini-plant 4                    • It contains several functions,
                           Based on former                          Based on former                     roles and duties, which would
                            prod. line No.6                          prod. line No.5                    traditionally be separated into
                                                                                                        different departments. A cell
                                                                                                        integrates functions and roles
                                                                   Support
                                        Support                                                       • It offers and sells products
                                         cell II                      cell I
                                                                (rest of former                         and/or services on its own,
Banks
Banks                                                            departments)                           and is independent in its
                                                                                                        decisions about them.
              Mini-plant 1
              Mini-plant 1                                                          Mini-plant 3      • It is customer focused, in
            Based on former                        Support
            Based on former                                                       Based on former
             prod. line No.1
             prod. line No.1
                                                    cell III                                            that it responds to internal or
                                               (if necessary)                     prod. line No.3/4
                                                                                                        external clients, not to hierarchy.
                                                                                                      • It is held accountable by the
                                                                                                        company leadership and is
                                                 Mini-plant 2                                           responsible for its own
                                               Based on former                                          value creation.
                                                prod. line No.2                             Market
                                                                                            Market    • It applies the 12 laws
      Competition
      Competition
                                                                                                        of the BetaCodex.

  BBTN white paper – Cell Structure Design, part 2                            31                                        © BBTN – Open Source
Key learnings on structure, within the case company.


• Newly created production cells, or “mini-plants“ to be formed around existing production
    lines or groups of lines. The concept of “shifts as teams“, which was previously predominant,
    would be totally abolished within the plant. There would be no more shift leadership staff
    whatsoever.
•   In the previous structure, around 50% of employees were working in “support functions“ –
    like quality, maintenance, internal logistics, etc. Those support teams would mostly be
    dissolved and team members integrated in mini-plant teams. Supervisors, except for the plant
    manager, would have to become mini-plant team members, or “specialists“ within the support
    cells - depending on their individual talents and preferences.
•   Salaries would not be affected by the changes.
    Job titles, however, would at some point be totally abolished, to support transformation.
•   Mini-plants alone are responsible for their “business“ – which includes quality,
    maintenance, staffing, production planning and scheduling, work organization, and ultimately
    also plant layout. They would be self-managed and empowered to acquire services from
    support cells at the plant and at the headquarters. They would also be empowered to challenge
    the support teams for continuous improvement. Mini-plants may elect speakers, and report
    directly to the plant manager (previously, there were two additional hierarchical levels).
•   Mini-plants organize their work themselves, instead of being managed by supervisors, as in
    the old structure. To do this, new ways of displaying client orders, performing shift changes,
    cell coordination, and conflict resolution, would have to be developed.
BBTN white paper – Cell Structure Design, part 2   32                                  © BBTN – Open Source
Context: Foundation of a set of Task Forces begins,
in order to “empower all others to act”

• Task Force “Cell networks within the plant units”
  (“Break the pyramid” – create networks of highly autonomous teams responsible for results)
• Task Force “Compensation systems” (reward success based on relative performance)
• Task Force “Financial and non-financial reports” (promote open and shared information)
• Other Task Forces (TFs) and Work Groups (WGs) to be created:
  “TF Cell Network in the main office“, “WG Waste reduction” in the units and at the head office




  Further changes within production plant structure:
  • Preparing of improvement plans
  • Attacking waste
  • Transferring knowledge and technical competencies to the cells,
     redefining roles of supervisors.
  • Eliminate departments over time, continuously decentralizing
     decision-making further, and integrating members from previous
     support functions into mini-plants.
 BBTN white paper – Cell Structure Design, part 2   33                                   © BBTN – Open Source
Decentralization and its consequences – a story


One episode from this implementation case illustrates well how devolution works in very
practical terms.
In the previous structure, shift leaders (called supervisors) would elaborate a production plan for their
shifts each day, for all production lines. The production plan would then be imputed into the ERP by the
administrative assistant, and would also be archived in a black file that was always placed on a table in
the shift leader's room. The official position was that this file could have been consulted by all plant
employees. But that rarely happened. In practice, all decisions regarding work organization were taken
by supervisors. Production scheduling was thus a process that was decoupled from the production
team. Problems or needs for re-scheduling would remain obscure to team members, leading to
conflicts, misunderstandings, and rework. As we discovered together, massive rework was often the
consequence, as well as scrap of up to 30% in one production line.
 When the process of devolving decision-making power to the decentralized production cells started, a
decision was made to abolish the “black file”. Each production cell would do its own production
scheduling on an as-needed basis – making changes whenever necessary. All production information
would be transparent to all: Customer orders, for example, would be displayed on an open panel near
each production line. Scheduling should not be done by a shift leader, but by the entire team, or any
given elected team member. Orders would be scheduled by the team on an as-needed basis, as well
as quality and maintenance work, and training. This way, self-management by the team would be
initiated. The shift leaders would in the process lose all authority over the production process.

BBTN white paper – Cell Structure Design, part 2   34                                    © BBTN – Open Source
General conclusions
for transformation initiatives
from the 2 case studies
presented in this paper
When, exactly, should you do cell structure design,
within the transformation process?


• Don’t approach your cell structure design as a mental exercise,
    decoupled from action.
    The idea of “finding the solution all on your own“ may seem tempting, but you should
    restrain from that. If you want to do it anyway, then avoid sharing your insights with
    others in the organization. The reason: Developing and agreeing on the new structure
    should be a shared process. Do it with a large group of representatives from all areas,
    and in a truly shared setting. Don’t attempt to envision the full solution for your
    organization beforehand!
• Don’t do it too early-on in the transformation process.
    Do it in phase 5 of the Kotter transformation process, not before that (see next slide).
    You should consider it as an element of the stage called “Empower all others to act”.
    Why? Well, first of all, you depend on others to think it through and to make it real.
    So provide that you only start working out the new structure once a certain percentage of
    organization members are in the ”Neutral Zone“.
    Secondly, before starting on the cell structure design, you should have your guiding
    coalition firmly established, the “case for change” clearly articulated and widely
    communicated.


BBTN white paper – Cell Structure Design, part 2   36                                    © BBTN – Open Source
Embedding cell structure design within the
“Double Helix Transformation Framework”
                                                                    Designing cell structure fits here – not earlier!
                                                                    • Then create array of larger Task Forces to change
Organizati                                                             organizational structure, management processes and
          onal
change pr                                                              business processes
         ocess                                                                                    3. Beginning
                                                                    • Align all projects and decision processes with the 12
                                                         2.   Neutral Zone
                                                                       principles and the values defined in the case for change
   1.        2.                               3.           4.
Create a    Pull                                                       5.        6.
                                          Develop      Communi-                                         7.             8.
sense of together a                                               Empower Produce
                                           change       cate for                                       Don't         Create
urgency    guiding                                       under-   all others short-term
                                         vision and                                                     let          a new
          coalition                                     standing    to act      wins
                                          strategy                                                      up!          culture
                                                       and buy-in


                  1. Ending

                                    What to do before that (selected):
          al
    dividu ocess
                                    • Write the case for change
 In                                 • Build awareness through selective action (e.g.
         e pr
  chang                               abolishing budgets)       1. Ending
                                    • Win hearts and minds, train for empowering
                                      leadership styles and act for more transparency

 BBTN white paper – Cell Structure Design, part 2                  37                                        © BBTN – Open Source
Further insights into the transformation process,
gathered during the cell structure design phase

• A “high-quality“ solution will only emerge from a true group exercise.
    What we have learned is: no BetaCodex specialist, however smart, or even with intimate
    knowledge of the firm will develop as smart a solution as a varied team of company
    representatives. Consultants as specialists on the method should basically challenge organization
    members´ thinking, so that they themselves can arrive at a smart, consensus-based and
    satisfying solution.
• Involve as many people as possible into the process.
    Involve all people from the organization (if the organization is small), or with representatives from
    all departments (ideally: representatives democratically elected by their teams).
    The initial draft of the cell structure design must be worked out by the organization's people, or
    their representatives, because only a design developed by the firm's members themselves will
    gain acceptance, it must be deeply rooted in the current reality and in the organization´s current
    sense of urgency. Creating this kind of involvement guarantees that the process and the output of
    the design workshops is both relevant and perceived as appropriate.
• Cell structure design means initiating a highly emotional process.
    It is likely to mean a turning-point within the wider BetaCodex transformation initiative. This is why
    we have dubbed this moment the “week of truth”. Support for transformation, as well as
    opposition, or resistance will manifest themselves in a more accentuated way after this exercise.
    Any organization will have to deal with this emotional process in a constructive way, because
    denying it would lead to a backlash.

BBTN white paper – Cell Structure Design, part 2     38                                     © BBTN – Open Source
Involve as many people as possible in working out
the cell structure design.


                                              Let´s do this together!




BBTN white paper – Cell Structure Design, part 2             39         © BBTN – Open Source
Further recommendations for you.



• Turn this paper into a starting-point:
     Give us feedback on this series of papers! We are looking forward to hearing from our
     readers. For discussion with the authors, please go to our BetaCodex discussion forum on
     the social networking portal XING (see link on the next page), or send us an email.

• Get more info:
     To learn more about the Double Helix Transformation Framework, and for our workshop
     methodology to approach Beta Codex Transformation, please visit the BetaCodex Network
     website, or get in touch with us. We will gladly assist you in learning more about it.

• Products and services:
     Through the BetaCodex Network, you can also get acquainted with several products and
     services provided by Network associates, which will enable you to develop an adaptive and
     devolved cell structure design for your organization. Among the related services are the Cell
     Structure Design ”Master Courses“ and 3-D models. If you want to learn everything
     about the BetaCodex, the transformation process and methodologies, please check out the
     coaching offer “BetaCodex On the Fly!”.




BBTN white paper – Cell Structure Design, part 2    40                                    © BBTN – Open Source
Make it real!




www.betacodex.org




                              Gebhard Borck        Niels Pflaeging      Valérya Carvalho
                              gebhard@bbtn.org     niels@bbtn.org       valeria@bbtn.org
                              gberatung.de         nielspflaeging.com   Betaleadership.com
                              Pforzheim, Germany   Sao Paulo, Brazil    Sao Paulo, Brazil



Get in touch with us for
more information about
leading transformation with
the BetaCodex and the
Double Helix Framework, or    Andreas Zeuch        Silke Hermann        Markus Schellhammer
ask us for a workshop         az@a-zeuch.de        silke.hermann@       markus.schellhammer@
proposal.                     a-zeuch.de           insights-group.de    my-online.de
                              Winden, Germany      Wiesbaden, Germany   Zurich, Switzerland

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Building the empowered network: A case study on transforming an organizational structure

  • 1. Make it real! Turn your company outside-in! outside-in! How to build the empowered network organization, guided by BetaCodex principles. A practical paper on Cell Structure Design, part II. BetaCodex Network Associates Gebhard Borck - Valérya Carvalho- Niels Pflaeging – Andreas Zeuch Valé Valérya Carvalho- White paper December 2008
  • 2. Welcome to the second part of this paper. In the first part of this paper, we... • ... explained the rationale for a different, non-tayloristic, way to structuring organizations – leading to the question of how to build organizations capable of (1) accommodating human beings, and (2) competing in today's dynamic and non-linear market-places. • ... described why previous ideas such as systems theory failed in creating significant momentum for change in organizational practice, and outlined the design principles that decentralized, networked cell structure organizations must adhere to. • ... detailed the ingredients of such structures, which include (1) a sphere of activity, (2) network cells, (3) strings and (4) market pull. • Finally, we described some of the consequences of applying such a design, highlighting key advantages as well. In this 2nd part of this paper, we describe two cases from our consulting practice, in which tayloristic command and control organizations were redesigned as decentralized networks. BBTN white paper – Cell Structure Design, part 2 2 © BBTN – Open Source
  • 3. Case study no. 1 Technology firm from the German Mittelstand
  • 4. BBTN white paper – Cell Structure Design, part 2 4 © BBTN – Open Source
  • 5. Case Study “technology firm from the German Mittelstand”: An overview over the company. The case company in a nutshell: • Producer of household equipment, sold to local resellers and craftsmen. Four different product lines, several different “sales channels“, dealt with by different teams and areas • Approx. 350 people, age of the firm: approx. 20 years • Strong presence in Germany and Italy, weaker presence in other countries. Two production sites – one in Germany, one in China. • Some technology and production leadership, in a strongly commoditizing market – which creates pressure to internationalize the business. • Huge growth potential, but in the past, internationalization hindered by internal quarrels, lack of coordination, and a culture of internal politicking • Long history of “feeble” financial results, and, occasionally, dramatic financial losses, compensated for by the owner family. • A large number of product engineers controls innovation and other processes and thus acts as a powerful function. BBTN white paper – Cell Structure Design, part 2 5 © BBTN – Open Source
  • 6. What the company looked like • Structure: 5 directors: “Technology”, “Finance”, “Production”, “Sales Germany”, “Sales International” 20 middle managers, many departments with massive coordination problems. Strong link between salaries and job titles. • Example: The firm's sales force in Germany Previous structure: - 29 sales force mavericks (whose decision making powers has been eroded over time) - 15 field engineers - 15 back-office sales employees ...neatly divided into different departments, with different bosses, targets and interests. BBTN white paper – Cell Structure Design, part 2 6 © BBTN – Open Source
  • 7. The case study: what the organizational structure looked like. Director Director CFO Technology Sales Region Region Region Region Germany 1&2 3&4 5&6 7&8 Engeneers, Control- Cont. IT HR Assis- Admini- Marke- Developers ling educa- Region Region Region Region tant stration ting/ CI tion 9 & 10 11 & 12 13 & 14 14 & 15 Accoun- Tele- Assis- ting phonists tant Sales After-Sales Customer Region Region Region Region Services office Services 16 & 17 18 & 19 20 & 21 22 & 23 Region Region Region Region Sales large TechnicalComplaints Projects & 24 & 25 26 & 27 28 29 equipments Hotline Offers Director Director Production International BranchBranch BranchBranch I II III IV Assis- Production Sales Qualit Material Cont. Assis- Admini- Sales Marke- tant Leader OEM y Planning Educa- tant stration OEM ting Sales Sales Sales Sales tion Work Pro- Assem- Central salesInternal sales Customer planni Logistics duction bly support services Services ng Purchasing Sales large Technical Projects & Process Toolings & Complaints Design & systems Hotline Proposals optimization Maintenance Disposition BBTN white paper – Cell Structure Design, part 2 7 © BBTN – Open Source
  • 8. The case study – putting the pieces of the previous tayloristic organizational structure together ign? CEO fit into this des arket doe s the m An d where y doesn ´t! impl Ans wer: It s Director Director Director Director CFO International Production Technology Sales Germany Region Region Region Region Branch Branch Branch Branch 1&2 3&4 5&6 7&8 I II III IV Admini- HRSales Control- Marke- Production Sales Cont. Admini- Material Cont. Marke- Assistant IT Assistant ling Assistant Quality Engeneers, stration OEM education tingOEMSales stration Sales education ting/ CI Region Region Region Region Leader SalesPlanning Developers Sales 9 & 10 11 & 12 13 & 14 14 & 15 Accoun- Work Sales After-Sales Customer Customer Central sales TelephonistsAssistant Internal sales Region Region Region Pro- Services ting Region Assembly planni Logistics office Services Services support services duction 23 16 & 17 18 & 19 20 & 21 22 & ng Sales large Region Region Region Sales large Technical Region Technical Projects & Projects & Process Toolings & Complaints Complaints Purchasing & systems 26 &Hotline 28 24 & 25 27optimization 29 equipments Hotline ProposalsDesign Offers Maintenance Disposition BBTN white paper – Cell Structure Design, part 2 8 © BBTN – Open Source
  • 9. The case study: What was done? “The week of truth“ Status of the project: Roughly 12 months into the transformation initiative… 1. 2. 3. 4. 5. 6. 7. Create a Pull together a Develop Communicate Empower all Produce Don´t Phase in % sense of guiding change vision for understan- others short-term let up urgency coalition and strategy ding and to act wins buy-in 1. There is a strong guiding coalition that sustains the transformation. 2. All over the organisation, “profound change“ is considered relevant, there is a sense of urgency. 3. Different groups in the organisation (task forces) already work on specific changes. BBTN white paper – Cell Structure Design, part 2 9 © BBTN – Open Source
  • 10. The case study: What was done? “The week of truth“ Approach to redesign Workshop execution: • Three 1-day “cell-formation” workshops run in early 2008, about 1 year after the start of the BetaCodex initiative, held over the course of a single week Phase 1 – Speaking a • Three groups formed: common language 1. Market, 2. Product, 3. Central Services • About 60 participants (approx. 20% of the firm's employees) representing all parts of Phase 2 - Recognize the organization & describe current situation • from all areas of the firm. • from all hierarchical levels. • Workshops designed to break up traditional departments and hierarchical power; the workshops start the creation of the new, Phase 3 – Think and describe networked, organizational structure networked cell structure BBTN white paper – Cell Structure Design, part 2 10 © BBTN – Open Source
  • 11. BBTN white paper – Cell Structure Design, part 2 11 © BBTN – Open Source
  • 12. Group excercise during phase 3 of each workshop: “Think and describe dentralized networked cell structure“ Some of the design principles applied (see part I of this paper for details): • The market is the boss (“outside“ rules!) • There are four kinds of building blocks of a devolved organization: A sphere of activity, network cells, “strings“, “market pull“. • All “key tasks“ performed in the old organizational structure must also be performed in the new structure (“business must continue!“) • A cell is not a department: It is functionally integrated, not functionally divided! A cell has clients - external or internal – to which it provides services. And it has at least 5 team members, so that actual team spirit and peer pressure can strive. • Every cell as well as the entire organization applies the full set of 12 laws of the BetaCodex. BBTN white paper – Cell Structure Design, part 2 12 © BBTN – Open Source
  • 13. Cell structure chart for a “BetaCodex” organization: Defining the Sphere of Activity Clients Society Legislators Suppliers “Market” Competitors Shareholders Politics Technology “Sphere of Activity” Banks Investors Associations Previously outlined in writing in a “case for change” … manifesto BBTN white paper – Cell Structure Design, part 2 13 © BBTN – Open Source
  • 14. Defining cells and their roles Defined during initial workshop: • Cell name and type - permanent or temporary “Market” (if project or task force related) “Cell1” • Roles - functions and duties • Clients: Who are the cells´ customers, internally or externally? Defined later: • Team members: Who is part of the cell team? • List of products/services and pricing for internal services • Reporting: P&L statement, internal and external benchmarks “Sphere of Activity” BBTN white paper – Cell Structure Design, part 2 14 © BBTN – Open Source
  • 15. The solution identified during the design workshops, 1st part: “R-cells“ - empowered business teams located in the periphery • All customer responsibility would reside within the so-called Regional cells, or R-cells, which are responsible for “everything related to the customer“ – integrating a wide array of previously separated functions (now: roles). The previous departments cease to exist. • There would be six such integrated, virtual regional business teams for the German market and another two cells for other countries and regions, subject to cell division whenever acute. • Instead of different areas and people aiming at different customer segments and channels – often determined by product lines, now, regional teams would decide themselves on the customer segments they would target, and on their staffing. each have a full P&L account, being ranked monthly among themselves in financial indicators, and paying other cells of the network for their services and products through an internal pricing system. • Support cells: From the previous departmental structure with “market focus“, only two market-related key roles would remain separated from the newly integrated R-cells. These roles are “over-regional marketing“ (of which, as one organization member said, “very little should be done in the future organization”), and market-related training. These two roles would be integrated in a cell called ”Central Market Services“ BBTN white paper – Cell Structure Design, part 2 15 © BBTN – Open Source
  • 16. Cell structure chart for a BetaCodex organization, I: R-cells as “mini-firms” within the firm Region cells (“R-cells”) • Total business responsibility (“The R-cell is the firm”) Region • All products, all channels “Market” North- • Clients: Full ownership of all external Region Region East clients in their regions. Market No exceptions! South- Central • Roles: Planning & offers, Sales, East After-sales services, Sales office, Hotline, Complaints Region Region Italy West Region Central America Market Region & Europe Services North Region South- “Sphere of Activity” Central Market Services West • Overall Marketing/CI • Training Clients: All R-cells BBTN white paper – Cell Structure Design, part 2 16 © BBTN – Open Source
  • 17. Solution identified during the design workshops, 2nd part: “P- cells“ - from fragmented feuds to integrated product centers • In the new design, the strict separation between research and development, production and supply chain departments is totally removed. • The consequence: More humble production people would be teaming up with product engineers, which had previously been operating their own little kingdom, frequently blocking change and responses to customer demands. • Full responsibility for products throughout product life cycles goes to product cells. In the case of this company, several P-cells (e.g. P-cells 1-4, and 5-6) would be dedicated to the same family of products, and “compete” with each other within the firm. • Internal transfer prices will never include “margins”. All internal network cells sell their products and services on a pure cost basis, without retaining a profit. Profit is thus only generated by the R-cells. • Support cells: Two additional specialist support teams for P-cells would be created: one responsible for “Equipment” (providing tooling and facility management), the other for in- and outgoing logistics. BBTN white paper – Cell Structure Design, part 2 17 © BBTN – Open Source
  • 18. Cell structure chart for a BetaCodex organization, II: Adding “P-cells” to the design. Product cells (“P-cells”) • Roles: Production, Process & work Region “Market” planning, Quality, Maintenance, North- Region East Region Market Production logistics, Process South- Central optimization, Material planning, East Product Equipment Design/R&D Product • Clients: All R-cells Cell 5 • Equipment Cell 4 Region (construction) Region Product Product Italy • Facility West Cell 3 Cell 6 Management Equip- Clients: all P-cells ment Product Product Region Central Cell 7 America Cell 2 Market Materials & & Europe Region Services Logistics North Product Product Cell 1 Cell 8 Materials & Logistics • Logistics • Purchasing Region Clients: All P-cells South- “Sphere of Activity” West BBTN white paper – Cell Structure Design, part 2 18 © BBTN – Open Source
  • 19. Solution identified during the design workshops, 3rd part: “Internal Services“: from powerful central departments to devoted servants for business teams in the periphery. • The workshop group arrived at a highly unexpected solution with regards to the previous central ”administrative“ departments. The group gained the insight that the “administrative“ function and departments were basically catering towards “information“ and ”organizational“ services. The workshop participants consequently grouped staff and functions into only two support cells, now dubbed “Info shop“ and “Org shop“. • These refreshingly new denominations give the impression that these teams are something like a new “shop floor“ within the firm, signaling also that these cells would not be centers of command and control power, but service teams providing necessary informational and organizational help to the periphery. • Findings: During the workshop, the managers from Controlling and IT concluded quite surprisingly for some, that they had in the recent past worked so much on joint projects and activities, closely working together most of their time, that it would make sense for them to form a joint team, assuming responsibility over “providing useful information for decision-making” within the firm. It was also concluded that the CEO role would be part of the Org Shop, together with the telephone operators, assistants, and HR. • Interestingly, comparing the cell structure design with the previous departmental design, it becomes apparent that out of the previous departmental structure in the case company, only one single team would remain basically unaffected by the new design, at least initially. After the workshop series, the small “tooling“ area would be the only one that would remain identical in the cell structure, in terms of scope and personnel. BBTN white paper – Cell Structure Design, part 2 19 © BBTN – Open Source
  • 20. Cell structure chart for a BetaCodex organization, III: Adding the support cells “Info Shop” and “Org Shop” to the design Region “Market” North- Region East Region South- Central East Product Product Cell 4 Cell 5 Region Region Product Product Italy West Cell 3 Cell 6 Central Equip- Market ment Product Services Product Region Cell 2 Materials & Cell 7 America Org Shop Org Logistics & Europe Region • HR Shop Product • Executive board + assistance North Product Info • Central office Cell 1 Shop Cell 8 Clients: All R- and P-cells Region Info Shop South- • IT West “Sphere of Activity” … Financial accounting • • Controlling Clients: all R- and P-cells BBTN white paper – Cell Structure Design, part 2 20 © BBTN – Open Source
  • 21. Observations about the cell structure draft design • Highly intriguing and simple design – easily understandable to all members and external stakeholders of the organization. • Functional integration (as opposed to functional division, typical in tayloristic structures) has many advantages. However, it requires people to “un-learn” previous behaviors and biases, e.g. the myth that “functional specialization within a team” is superior to functional integration. • Cell design is a “no redundancy” design, in principle. Since structural growth when triggered by cell growth, and subsequently by cell division, happens only on an as-needed basis. • All cells will have an own profit and loss reporting, based on an accounting for internal services pricing/charges (“value flow reporting”). However, as an important principle, only R-cells can retain profit. All other, internally serving cells, operate on a cost basis, and thus aim at a financial “break-even”, or zero result. • Rankings, or “league tables” can be used to challenge cells and to create external references for performance (see next slide). • The 12 laws of the BetaCodex can fully be applied to a cell structure, but not to a tayloristic, hierarchical structure. BBTN white paper – Cell Structure Design, part 2 21 © BBTN – Open Source
  • 22. “Cell structure“ as a foundation for sensible target definition in a “relative“ way - using league tables Strategic cascade Firm to Firm Firm to Firm ROCE ROCE Region to Region Region to Region 1. Firm D 31% Cost over income Cost over income 1. Firm D 31% P-Cell to P-Cell 2. Firm JJ 2. Firm 24%1. P-Cell to P-Cell 24%1. Region A 38% On-time-delivery etc. Region A 38% On-time-delivery etc. 3. Firm I I 3. Firm 20%2. 20%2. Region CC 27% Region 27% 4. Firm BB 4. Firm 18%3. 18%3. Region H 20%1. Region H 20%1. P-Cell JJ 28% P-Cell 28% 5. Firm EE 5. Firm 15%4. Region B 17%2. 15%4. Region B 17%2. P-Cell D 32% P-Cell D 32% 6. Firm FF 6. Firm 13%5. 13%5. Region FF 15% 3. Region 3. 15% P-Cell EE 37% P-Cell 37% 7. Firm CC 12%6. Region EE 12%4. 12%4. P-Cell A 39% P-Cell A 39% 7. Firm 12%6. Region 8. Firm H 10%7. Region JJ 10%5. 10%5. P-Cell I I 41% P-Cell 41% 8. Firm H 10%7. Region 9. Firm GG 8% 8. 6. Region I I 7% 6. P-Cell FF 45% P-Cell 45% 9. Firm 8% 8. Region 7% 10. Firm AA 10. Firm (2%)9. Region G 6% 7. (2%)9. Region G 6% 7. P-Cell CC 54% P-Cell 54% 10. Region D (5%)8. 10. Region D (5%)8. P-Cell G 65% P-Cell G 65% 9. 9. P-Cell H 72% P-Cell H 72% 10. P-Cell B 87% 10. P-Cell B 87% Contribution to value creation Leads to lowest operational cost! BBTN white paper – Cell Structure Design, part 2 22 © BBTN – Open Source
  • 23. The case study: Full cell structure draft design after workshop series, to be discussed further within the company. “Market” Region Northeast Region Region Center Southeast P4 P5 Region Region Italy P3 P6 West Central Equipment Market Services P7 Region P2 Materials & America Org Logistics & Europe Region Shop North Product Info P8 Cell 1 Shop Region “Sphere of Southwest Activity” BBTN white paper – Cell Structure Design, part 2 23 © BBTN – Open Source
  • 24. Further measures taken in the case firm. • Introduction of “trust-based working hours for everyone” • Changes in reward systems: Profit-sharing agreements for managing directors are dropped - switch to fixed salaries! Objectives or variables for management staff are dropped (approx. 20% of income) – switch to fixed salaries! Annual “appraisal interview” and allowance for employees are dropped (approx. 12% of income) - switch to fixed salaries! Objectives and commissions for sales force are dropped (approx. 60% of income) - switch to fixed salaries! • A homogeneous profit-sharing scheme for the group is created – focused on “relative market performance”, not on achievement of planned/ fixed budget figures • Due to the cell-formation process there will be less management staff. In the new model: Some of them would become acting as real leaders, as opposed to managers, according to our new values and model! Some of them will become valuable members of the business cells, because of their mainly specialist expertise. Some of them may not identify with the new model and will resign. BBTN white paper – Cell Structure Design, part 2 24 © BBTN – Open Source
  • 25. Case study no. 2 Brazilian packaging producer with customer-dedicated plants
  • 26. BBTN white paper – Cell Structure Design, part 2 26 © BBTN – Open Source
  • 27. Brazilian packaging producer with customer-dedicated plants The case company in a nutshell: • Producer of packaging for consumer goods firms, Brazilian country organization of a European multinational group. • Approx. 400 employees in the country • 8 production plants, dedicated each to a specific customer (consumer goods producers) • Massive international and national growth potential due to structural change in the consumer goods industry… • …but also internal barriers and infighting in the company, lack of leadership, strong command and control culture from headquarters, lack of “improvement culture“ at local plants, lack of agility and responsiveness to customer demands by plants teams. • Resulting in: Continuously decreasing profitability over the years, lack of competitiveness in acquiring new projects • Plenty of hierarchy at plants, frequent quality problems, massive waste at some production sites or lines, strong command and control culture, strong departmentalism and nepotism. BBTN white paper – Cell Structure Design, part 2 27 © BBTN – Open Source
  • 28. Previous problems and structure at the customer plant • Largest plant/unit of the company, with approx. 130 employees • Strong power structure, with shift leaders exercising command and control over their teams, fiefdoms and intense game-playing between shifts. • Departments like quality, maintenance etc. work to their own interests as well. • Politics between shifts. Little scope for continuous improvement work. Fear culture within the unit. • Scrap of up to 30% on one production line, lots of rework. • Changes are often agreed upon, but not truly implemented, improvement initiatives get stuck somewhere. BBTN white paper – Cell Structure Design, part 2 28 © BBTN – Open Source
  • 29. Approach to change: “Breaking the pyramid” at an industrial plant Chronology and methods: • Week 1: Urgency for action in the unit is identified by company-wide guiding coalition • Week 4: Initial event held at the unit with 19 people from different areas of the local team (“Breaking the pyramid”) • Transparency in relation to changes to be made (by commercial director) • “Museum” exercise and Knowledge Turntables create urgency and vision for new model • Week 5: Local guiding coalition meeting • group formed by plant manager • outline of the new model developed • Detailed preparation of the future cell structure, including job analysis and functions during work sessions (local “guiding coalition”) • Weekly work meetings/follow-up by local guiding coalition (“on Tuesdays“), supported by coalition support group • Action groups against waste are formed BBTN white paper – Cell Structure Design, part 2 29 © BBTN – Open Source
  • 30. “Breaking the organizational pyramid “ at a production plant: Designing a new, networked model for a 130-people unit • Unit (local) guiding coalition team develops new structure, supported by the central guiding coalition; • Members of other plants take part in the process; • At further local coalition meetings, real examples from the plant are discussed in detail, and agreements made. BBTN white paper – Cell Structure Design, part 2 30 © BBTN – Open Source
  • 31. The results “Team” Shareholders Shareholders Principles for defining a “cell” Customer Customer (all cells within a unit) within the new model Mini-plant 5 Mini-plant 4 • It contains several functions, Based on former Based on former roles and duties, which would prod. line No.6 prod. line No.5 traditionally be separated into different departments. A cell integrates functions and roles Support Support • It offers and sells products cell II cell I (rest of former and/or services on its own, Banks Banks departments) and is independent in its decisions about them. Mini-plant 1 Mini-plant 1 Mini-plant 3 • It is customer focused, in Based on former Support Based on former Based on former prod. line No.1 prod. line No.1 cell III that it responds to internal or (if necessary) prod. line No.3/4 external clients, not to hierarchy. • It is held accountable by the company leadership and is Mini-plant 2 responsible for its own Based on former value creation. prod. line No.2 Market Market • It applies the 12 laws Competition Competition of the BetaCodex. BBTN white paper – Cell Structure Design, part 2 31 © BBTN – Open Source
  • 32. Key learnings on structure, within the case company. • Newly created production cells, or “mini-plants“ to be formed around existing production lines or groups of lines. The concept of “shifts as teams“, which was previously predominant, would be totally abolished within the plant. There would be no more shift leadership staff whatsoever. • In the previous structure, around 50% of employees were working in “support functions“ – like quality, maintenance, internal logistics, etc. Those support teams would mostly be dissolved and team members integrated in mini-plant teams. Supervisors, except for the plant manager, would have to become mini-plant team members, or “specialists“ within the support cells - depending on their individual talents and preferences. • Salaries would not be affected by the changes. Job titles, however, would at some point be totally abolished, to support transformation. • Mini-plants alone are responsible for their “business“ – which includes quality, maintenance, staffing, production planning and scheduling, work organization, and ultimately also plant layout. They would be self-managed and empowered to acquire services from support cells at the plant and at the headquarters. They would also be empowered to challenge the support teams for continuous improvement. Mini-plants may elect speakers, and report directly to the plant manager (previously, there were two additional hierarchical levels). • Mini-plants organize their work themselves, instead of being managed by supervisors, as in the old structure. To do this, new ways of displaying client orders, performing shift changes, cell coordination, and conflict resolution, would have to be developed. BBTN white paper – Cell Structure Design, part 2 32 © BBTN – Open Source
  • 33. Context: Foundation of a set of Task Forces begins, in order to “empower all others to act” • Task Force “Cell networks within the plant units” (“Break the pyramid” – create networks of highly autonomous teams responsible for results) • Task Force “Compensation systems” (reward success based on relative performance) • Task Force “Financial and non-financial reports” (promote open and shared information) • Other Task Forces (TFs) and Work Groups (WGs) to be created: “TF Cell Network in the main office“, “WG Waste reduction” in the units and at the head office Further changes within production plant structure: • Preparing of improvement plans • Attacking waste • Transferring knowledge and technical competencies to the cells, redefining roles of supervisors. • Eliminate departments over time, continuously decentralizing decision-making further, and integrating members from previous support functions into mini-plants. BBTN white paper – Cell Structure Design, part 2 33 © BBTN – Open Source
  • 34. Decentralization and its consequences – a story One episode from this implementation case illustrates well how devolution works in very practical terms. In the previous structure, shift leaders (called supervisors) would elaborate a production plan for their shifts each day, for all production lines. The production plan would then be imputed into the ERP by the administrative assistant, and would also be archived in a black file that was always placed on a table in the shift leader's room. The official position was that this file could have been consulted by all plant employees. But that rarely happened. In practice, all decisions regarding work organization were taken by supervisors. Production scheduling was thus a process that was decoupled from the production team. Problems or needs for re-scheduling would remain obscure to team members, leading to conflicts, misunderstandings, and rework. As we discovered together, massive rework was often the consequence, as well as scrap of up to 30% in one production line. When the process of devolving decision-making power to the decentralized production cells started, a decision was made to abolish the “black file”. Each production cell would do its own production scheduling on an as-needed basis – making changes whenever necessary. All production information would be transparent to all: Customer orders, for example, would be displayed on an open panel near each production line. Scheduling should not be done by a shift leader, but by the entire team, or any given elected team member. Orders would be scheduled by the team on an as-needed basis, as well as quality and maintenance work, and training. This way, self-management by the team would be initiated. The shift leaders would in the process lose all authority over the production process. BBTN white paper – Cell Structure Design, part 2 34 © BBTN – Open Source
  • 35. General conclusions for transformation initiatives from the 2 case studies presented in this paper
  • 36. When, exactly, should you do cell structure design, within the transformation process? • Don’t approach your cell structure design as a mental exercise, decoupled from action. The idea of “finding the solution all on your own“ may seem tempting, but you should restrain from that. If you want to do it anyway, then avoid sharing your insights with others in the organization. The reason: Developing and agreeing on the new structure should be a shared process. Do it with a large group of representatives from all areas, and in a truly shared setting. Don’t attempt to envision the full solution for your organization beforehand! • Don’t do it too early-on in the transformation process. Do it in phase 5 of the Kotter transformation process, not before that (see next slide). You should consider it as an element of the stage called “Empower all others to act”. Why? Well, first of all, you depend on others to think it through and to make it real. So provide that you only start working out the new structure once a certain percentage of organization members are in the ”Neutral Zone“. Secondly, before starting on the cell structure design, you should have your guiding coalition firmly established, the “case for change” clearly articulated and widely communicated. BBTN white paper – Cell Structure Design, part 2 36 © BBTN – Open Source
  • 37. Embedding cell structure design within the “Double Helix Transformation Framework” Designing cell structure fits here – not earlier! • Then create array of larger Task Forces to change Organizati organizational structure, management processes and onal change pr business processes ocess 3. Beginning • Align all projects and decision processes with the 12 2. Neutral Zone principles and the values defined in the case for change 1. 2. 3. 4. Create a Pull 5. 6. Develop Communi- 7. 8. sense of together a Empower Produce change cate for Don't Create urgency guiding under- all others short-term vision and let a new coalition standing to act wins strategy up! culture and buy-in 1. Ending What to do before that (selected): al dividu ocess • Write the case for change In • Build awareness through selective action (e.g. e pr chang abolishing budgets) 1. Ending • Win hearts and minds, train for empowering leadership styles and act for more transparency BBTN white paper – Cell Structure Design, part 2 37 © BBTN – Open Source
  • 38. Further insights into the transformation process, gathered during the cell structure design phase • A “high-quality“ solution will only emerge from a true group exercise. What we have learned is: no BetaCodex specialist, however smart, or even with intimate knowledge of the firm will develop as smart a solution as a varied team of company representatives. Consultants as specialists on the method should basically challenge organization members´ thinking, so that they themselves can arrive at a smart, consensus-based and satisfying solution. • Involve as many people as possible into the process. Involve all people from the organization (if the organization is small), or with representatives from all departments (ideally: representatives democratically elected by their teams). The initial draft of the cell structure design must be worked out by the organization's people, or their representatives, because only a design developed by the firm's members themselves will gain acceptance, it must be deeply rooted in the current reality and in the organization´s current sense of urgency. Creating this kind of involvement guarantees that the process and the output of the design workshops is both relevant and perceived as appropriate. • Cell structure design means initiating a highly emotional process. It is likely to mean a turning-point within the wider BetaCodex transformation initiative. This is why we have dubbed this moment the “week of truth”. Support for transformation, as well as opposition, or resistance will manifest themselves in a more accentuated way after this exercise. Any organization will have to deal with this emotional process in a constructive way, because denying it would lead to a backlash. BBTN white paper – Cell Structure Design, part 2 38 © BBTN – Open Source
  • 39. Involve as many people as possible in working out the cell structure design. Let´s do this together! BBTN white paper – Cell Structure Design, part 2 39 © BBTN – Open Source
  • 40. Further recommendations for you. • Turn this paper into a starting-point: Give us feedback on this series of papers! We are looking forward to hearing from our readers. For discussion with the authors, please go to our BetaCodex discussion forum on the social networking portal XING (see link on the next page), or send us an email. • Get more info: To learn more about the Double Helix Transformation Framework, and for our workshop methodology to approach Beta Codex Transformation, please visit the BetaCodex Network website, or get in touch with us. We will gladly assist you in learning more about it. • Products and services: Through the BetaCodex Network, you can also get acquainted with several products and services provided by Network associates, which will enable you to develop an adaptive and devolved cell structure design for your organization. Among the related services are the Cell Structure Design ”Master Courses“ and 3-D models. If you want to learn everything about the BetaCodex, the transformation process and methodologies, please check out the coaching offer “BetaCodex On the Fly!”. BBTN white paper – Cell Structure Design, part 2 40 © BBTN – Open Source
  • 41. Make it real! www.betacodex.org Gebhard Borck Niels Pflaeging Valérya Carvalho gebhard@bbtn.org niels@bbtn.org valeria@bbtn.org gberatung.de nielspflaeging.com Betaleadership.com Pforzheim, Germany Sao Paulo, Brazil Sao Paulo, Brazil Get in touch with us for more information about leading transformation with the BetaCodex and the Double Helix Framework, or Andreas Zeuch Silke Hermann Markus Schellhammer ask us for a workshop az@a-zeuch.de silke.hermann@ markus.schellhammer@ proposal. a-zeuch.de insights-group.de my-online.de Winden, Germany Wiesbaden, Germany Zurich, Switzerland