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Vendor Managed Inventory
          (VMI)
VMI is essentially an integrated
approach whereby the inventory
   at the distributor/retailer
(downstream) is monitored and
 managed by the manufacturer
           (upstream)
VMI rationale ….
    By pushing the decision making
  responsibility further up the supply
chain, the manufacturer/vendor will be
   in a better position to support the
   objectives of the entire integrated
 supply chain resulting in sustainable
         competitive advantage
VMI includes …
• Determining appropriate order
  quantities
• Managing proper product mixes
• Configuring appropriate safety stock
Typical Benefits to
          Manufacturers
• Lower inventory investments (raw
  and finished)
• Better scheduling and planning
• Better market information
• Closer customer ties and preferred
  status
Typical Benefits to Retailers
• Fewer stock-out with higher
  inventory turnover
• Better market information
• More optimal product mix
• Less inventory in channels (transfer
  costs)
• Lower administrative replenishment
  costs
VMI Success Factors
• Top management commitment
• Focus on effort
• Trust and partnership between
  supply chain stakeholders
• Highly effective
  computer/information systems (EDI,
  Bar coding, Scanning)
• Competent manufacturers and the
  ability to forecast
• Willing stakeholders partners and
  patience
Electronic Data
 Interchange EDI
  computer to computer
  exchange of business
transaction in a standard
         format
EDI Benefits …
• Quick access to information
• Reduced labor and material costs
  associated with handling paper-based
  business transaction
• Better communication
• Increases productivity
• Improved tracing and expediting
• Improved billing
• Better customer service
Ownership of inventory
• Initially, ownership transferred to retailer
  upon receipt of goods
• Now, VMI is based on consignment
  relationship in which manufacturer owns
  goods until sold.
• Retailer benefit: lower inventory cost
• Manufacturers benefits: better control
• Supply chain benefit: system-wide cost
  reduction
Requirements for Effective
    SP(Strategic Partnering)
• Advanced information systems
• Top management commitment
  – Information must be shared
  – Power and responsibility within an organization
    might change (for example, contact with
    customers switches from sales and marketing
    to logistics)
• Mutual trust
  – Information sharing
  – Management of the entire supply chain
  – Initial loss of revenues
Important SP Issues
• Inventory ownership:
  – Retailer owns inventory
  – Supplier owns the goods until they are
    sold (consignment)
    • Why would a firm do this?
• Performance measures: Fill rate,
  inventory level, inventory turns
Important SP Issues
• Confidentiality
• Communication and cooperation
  – When First Brands started partnering
    with Kmart, Kmart often claimed that its
    supplier was not living up to its
    agreement to keep two weeks of
    inventory at all times. It turned out that
    this was due to the fact that the two
    companies employed different
    forecasting methods.
Steps in SP Implementation
• Contractual negotiations
  –   Ownership
  –   Credit terms
  –   Ordering decisions
  –   Performance measures
• Develop or integrate information systems
• Develop effective forecasting techniques
• Develop a tactical decision support tool to
  assist in coordinating inventory
  management and transportation policies
Examples of SP Successes
       and Failures
• Western Publishing-Golden Books:
  – Western Publishing is using VMI for its Golden Books
    line of children’s books at several retailers.
  – POS data automatically triggers re-orders when
    inventory falls below a reorder point.
  – This inventory is delivered either to a distribution
    center, or in many cases, directly to the store.
  – Ownership of the books shifts to the retailer once
    deliveries have been made.

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Vendor managed inventory

  • 1. Vendor Managed Inventory (VMI) VMI is essentially an integrated approach whereby the inventory at the distributor/retailer (downstream) is monitored and managed by the manufacturer (upstream)
  • 2. VMI rationale …. By pushing the decision making responsibility further up the supply chain, the manufacturer/vendor will be in a better position to support the objectives of the entire integrated supply chain resulting in sustainable competitive advantage
  • 3. VMI includes … • Determining appropriate order quantities • Managing proper product mixes • Configuring appropriate safety stock
  • 4. Typical Benefits to Manufacturers • Lower inventory investments (raw and finished) • Better scheduling and planning • Better market information • Closer customer ties and preferred status
  • 5. Typical Benefits to Retailers • Fewer stock-out with higher inventory turnover • Better market information • More optimal product mix • Less inventory in channels (transfer costs) • Lower administrative replenishment costs
  • 6. VMI Success Factors • Top management commitment • Focus on effort • Trust and partnership between supply chain stakeholders • Highly effective computer/information systems (EDI, Bar coding, Scanning) • Competent manufacturers and the ability to forecast • Willing stakeholders partners and patience
  • 7. Electronic Data Interchange EDI computer to computer exchange of business transaction in a standard format
  • 8. EDI Benefits … • Quick access to information • Reduced labor and material costs associated with handling paper-based business transaction • Better communication • Increases productivity • Improved tracing and expediting • Improved billing • Better customer service
  • 9. Ownership of inventory • Initially, ownership transferred to retailer upon receipt of goods • Now, VMI is based on consignment relationship in which manufacturer owns goods until sold. • Retailer benefit: lower inventory cost • Manufacturers benefits: better control • Supply chain benefit: system-wide cost reduction
  • 10. Requirements for Effective SP(Strategic Partnering) • Advanced information systems • Top management commitment – Information must be shared – Power and responsibility within an organization might change (for example, contact with customers switches from sales and marketing to logistics) • Mutual trust – Information sharing – Management of the entire supply chain – Initial loss of revenues
  • 11. Important SP Issues • Inventory ownership: – Retailer owns inventory – Supplier owns the goods until they are sold (consignment) • Why would a firm do this? • Performance measures: Fill rate, inventory level, inventory turns
  • 12. Important SP Issues • Confidentiality • Communication and cooperation – When First Brands started partnering with Kmart, Kmart often claimed that its supplier was not living up to its agreement to keep two weeks of inventory at all times. It turned out that this was due to the fact that the two companies employed different forecasting methods.
  • 13. Steps in SP Implementation • Contractual negotiations – Ownership – Credit terms – Ordering decisions – Performance measures • Develop or integrate information systems • Develop effective forecasting techniques • Develop a tactical decision support tool to assist in coordinating inventory management and transportation policies
  • 14. Examples of SP Successes and Failures • Western Publishing-Golden Books: – Western Publishing is using VMI for its Golden Books line of children’s books at several retailers. – POS data automatically triggers re-orders when inventory falls below a reorder point. – This inventory is delivered either to a distribution center, or in many cases, directly to the store. – Ownership of the books shifts to the retailer once deliveries have been made.

Notas del editor

  1. Wal-Mart do not own most of the merchandise in their retail stores. They own them briefly as they move through the check-out counter.