Heatec - Design Build | Air Cooled Heat Exchanger Singapore

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Heatec Holdings offers the air cooled heat exchangers also known as fin fan coolers works over high velocity helps in reducing the hot air recirculation.

Services

SKID PACKAGES
We design and fabricate Skid Packages based on any customer specific requirements. Our strong engineering expertise
is well-versed in the structure and piping design and is experienced to include various type of equipments on the skid to
meet customer demands.
HEATECJIETONG PTE LTD
10 Tuas South Street 15 Singapore 637076
Tel: +65 68611433
Fax: +65 68611347
Email: sales@heatec.com.sg / admin@heatec.com.sg
www.heatecholdings.com
Visit our website for more information
DESIGN & BUILD

PRESSURE VESSELS
We design and fabricate Pressure Vessels of all sizes and
pressures, which are built and tested in accordance with ASME
section VIII DIV 1.
We are ASME ’U’ Stamp, ASME ‘U2’ and National Board ‘R’
Stamp certified fabricator. We are committed to quality and
excellence in all the products delivered to our customers.
SHELL & TUBE HEAT EXCHANGERS
We design and manufacture Shell & Tube Heat Exchangers to meet
clients’ size and pressure constraints, while achieving maximum heat
transfer with increased lifespan and efficiency. Our expertise includes
manufacturing and fabricating whole range of materials from low
temperature, stainless steel, duplex, super duplex, CuNi to clad materials.
Our Heat Exchangers meet the stringent requirements of any third-party
certification party (e.g, BV, DNV, and ABS) and comply with ASME, API
660 and TEMA standards.
AIR COOLED HEAT EXCHANGERS / FIN FAN COOLERS
All our Air Coolers are built to section VIII DIV and API 661and
are suitable for offshore and onshore oil and gas application.
We have all types of finned tubes configuration, i.e, ‘KL’, ‘L’ and
extruded fin, built from various tube materials ranging from
CuNi, duplex, super duplex, stainless steel and carbon steel.
OUR
SERVICES

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Shell and Tube Heat Exchangers Using Cooling Water 0 INTRODUCTION/PURPOSE 1 SCOPE 2 FIELD OF APPLICATION 3 DEFINITIONS 3.1 HTFS 3.2 TEMA 4 CHECKLIST 5 QUALITY OF COOLING WATER 6 COOLING WATER ON SHELL SIDE OR TUBE SIDE 7 COOLING WATER ON THE SHELL SIDE 7.1 Baffle Spacing 7.2 Impingement Plates 7.3 Horizontal or Vertical Shell Orientation 7.4 Baffle Cut Orientation 7.5 Sludge Blowdown 7.6 Removable Bundles 8 FOULING RESISTANCES AND LIMITING TEMPERATURES 9 PRESSURE DROP 9.1 Pressure Drop Restrictions 9.2 Fouling and Pressure Drop 9.3 Elevation of a Heat Exchanger in the Plant 10 MATERIALS OF CONSTRUCTION 11 WATER VELOCITY 11.1 Low Water Velocity 11.1.1 Tube Side Water Flow 11.1.2 Shell Side Water Flow 11.2 High Water Velocity 12 ECONOMICS 13 DIRECTION OF WATER FLOW 14 VENTS AND DRAINS 15 CONTROL 15.1 Operating Variables 15.2 Heat Load Control 15.2.1 General 15.2.2 Heat load control by varying cooling water flow 15.3 Orifice Plates 16 MAINTENANCE

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HEAT EXCHANGERS. Heat exchangers are devices that facilitate the exchange of heat between two fluids that are at different temperature while keeping them from mixing with each other. 2. Double Pipe Heat Exchangers 3. A typical double pipe heat exchanger basically consists of a tube or pipe fixed concentrically inside a larger pipe or tube They are used when flow rates of the fluids and the heat duty are small (less than 5 kW) These are simple to construct, but may require a lot of physical space to achieve the desired heat transfer area. 4. Double-pipe exchangers is the generic term covering a range of jacketed 'U' tube exchangers normally operating in countercurrent flow of two types which is true double pipes and multitubular hairpins.  One fluid flows through the smaller pipe while the other fluid flows through the annular space between the two pipes.  Two types of flow arrangement: Parallel flow Counter flow 5. • The fluids may be separated by a plane wall but more commonly by a concentric tube (double pipe) arrangement shown in fig. If both the fluids move in the same direction, the arrangement is called a parallel flow type. In the counter flow arrangement the fluids move in parallel but opposite directions. In a double pipe heat exchanger, either the hot or cold fluid occupies the annular space and the other fluid moves through the inner pipe. The method of solving the problem using logarithmic mean temperature difference is typical and more iteration must be done. So it takes more time for the problem to solve. Therefore another method is practiced for solving this type of problems. This method is known as Effectiveness and Number of Transfer Units or simply ε-NTU method.“Effectiveness of heat exchangers is defined as actual heat transfer rate by maximum possible heat transfer rate”.The LMTD method may be applied to design problems for which the fluid flow rates and inlet temperatures, as well as a desired outlet temperature, are prescribed. 6. Application of Double Pipe Heat Exchanger Pasteurization or sterilization of food and bioproducts Condensers and evaporators of air conditioners Radiators for internal combustion engines Charge air coolers and intercoolers for cooling supercharged engine intake air of diesel engines.

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Summary of lmtd and e ntu. The Log Mean Temperature Difference Method (LMTD)  The Logarithmic Mean Temperature Difference(LMTD) is valid only for heat exchanger with one shell pass and one tube pass.  For multiple number of shell and tube passes the flow pattern in a heat exchanger is neither purely co-current nor purely counter-current.  The temperature difference between the hot and cold fluids varies along the heat exchanger.  It is convenient to have a mean temperature difference Tm for use in the relation. s mQ UA T  3.  The mean temperature difference in a heat transfer process depends on the direction of fluid flows involved in the process. The primary and secondary fluid in an heat exchanger process may  flow in the same direction - parallel flow or cocurrent flow  in the opposite direction - countercurrent flow or perpendicular to each other - cross flow

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Air Cooled Heat Exchanger Design 0 INTRODUCTION/PURPOSE 1 SCOPE 2 FIELD OF APPLICATION 3 DEFINITIONS 4 SUITABILITY FOR AIR COOLING 4.1 Options Available For Cooling 4.2 Choice of Cooling System 5 SPECIFICATION OF AN AIR COOLED HEAT EXCHANGER 5.1 Description and Terminology 5.2 General 5.3 Thermal Duty and Design Margins 5.4 Process Pressure Drop 5.5 Design Ambient Conditions 5.6 Process Physical Properties 5.7 Mechanical Design Constraints 5.8 Arrangement 5.9 Air Side Fouling 5.10 Economic Factors in Design 6 CONTROL 7 PRESSURE RELIEF 8 ASSESSMENT OF OFFERS 8.1 General 8.2 Manual Checking Of Designs 8.3 Computer Assessment 8.4 Bid Comparison 9 FOULING AND CORROSION 9.1 Fouling 9.2 Corrosion 10 OPERATION AND MAINTENANCE 10.1 Performance Testing 10.2 Air-Side Cleaning 10.3 Mechanical Maintenance 10.4 Tube side Access 11 REFERENCES

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Heatec - Design Build | Air Cooled Heat Exchanger Singapore

1. SKID PACKAGES We design and fabricate Skid Packages based on any customer specific requirements. Our strong engineering expertise is well-versed in the structure and piping design and is experienced to include various type of equipments on the skid to meet customer demands. HEATECJIETONG PTE LTD 10 Tuas South Street 15 Singapore 637076 Tel: +65 68611433 Fax: +65 68611347 Email: sales@heatec.com.sg / admin@heatec.com.sg www.heatecholdings.com Visit our website for more information DESIGN & BUILD

2. PRESSURE VESSELS We design and fabricate Pressure Vessels of all sizes and pressures, which are built and tested in accordance with ASME section VIII DIV 1. We are ASME ’U’ Stamp, ASME ‘U2’ and National Board ‘R’ Stamp certified fabricator. We are committed to quality and excellence in all the products delivered to our customers. SHELL & TUBE HEAT EXCHANGERS We design and manufacture Shell & Tube Heat Exchangers to meet clients’ size and pressure constraints, while achieving maximum heat transfer with increased lifespan and efficiency. Our expertise includes manufacturing and fabricating whole range of materials from low temperature, stainless steel, duplex, super duplex, CuNi to clad materials. Our Heat Exchangers meet the stringent requirements of any third-party certification party (e.g, BV, DNV, and ABS) and comply with ASME, API 660 and TEMA standards. AIR COOLED HEAT EXCHANGERS / FIN FAN COOLERS All our Air Coolers are built to section VIII DIV and API 661and are suitable for offshore and onshore oil and gas application. We have all types of finned tubes configuration, i.e, ‘KL’, ‘L’ and extruded fin, built from various tube materials ranging from CuNi, duplex, super duplex, stainless steel and carbon steel. OUR SERVICES

Heatec - Design Build | Air Cooled Heat Exchanger Singapore

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Heatec - Design Build | Air Cooled Heat Exchanger Singapore