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Enhancing Digital Transformation
in Manufacturing SMEs
22nd of May
Brussels
2015
INDEX
1. WHAT WE ACHIEVED
2. HOW WE DID IT
3. HOW I4MS HELPED
4. HOW WE WILL TAKE IT FORWARD
WHAT WE ACHIEVED
1. Motivation for Development of concept for redurcing vibration in work piece
• The dynamic interaction between work piece and tool causes undesired
vibrations, leading to a negative economic impact resulting from
• Poor machining quality (e.g. chatter marks)
• High scrap rates caused by failed quality checks
• High lead times due to prevention of poor quality (e.g. lower feed rate)
I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
2. Specific requirments to the concept
• Doubling the accuracy of the work piece
• Minimizing the lead time
• Improvement of surface quality (related to lead time)
WHAT WE ACHIEVED
1. Solution approach
• Development of Active Vibration Reducer (AVR)
• Retrofit solution to reduce vibrations in work piece
• Simply attachable to the work piece
• Integrated sensor-actuator device
• Significant vibration attenuation in the region close
to the device
• With the AVR-system the operator has 2 options to
improve the operating and economic efficiency:
1. operate the machine at a higher speed, or
2. improve surface qualitiy
I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
HOW WE DID IT
1. Project Implementation
I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
• Close conversation to the end-user among the INTEFIX partners
• Listing the specific technical requirements
• Checking and considering the most relevant boudary conditions
• Setting up a control strategy
• Setting up a concept for a hardware solution
• Assembly of first prototype 
• Next step: Performance test
HOW I4MS HELPED
I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
• Possibilities to the dissemination of results and advance in the exploitation plans
• Possibilities for NETWORKING
HOW WE WILL TAKE IT
I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
• Contribute to the operating and consequently the economic efficiency improvement of
tooling process in the framework of INTEFIX
• Contribute to Establishment of commercial networks within EU in the field of
• Production engineering in general
• Work piece fixtures
• Machining tools
• Precision engineering
• Create business in the specific technical field of Active Vibration Reduction for tooling
processes like cutting, milling and drilling of metal and also CFRP
THANK YOU
FOR YOUR ATTENTION

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Harald Breitbach (Wölfel Group - DE)

  • 1. Enhancing Digital Transformation in Manufacturing SMEs 22nd of May Brussels 2015
  • 2. INDEX 1. WHAT WE ACHIEVED 2. HOW WE DID IT 3. HOW I4MS HELPED 4. HOW WE WILL TAKE IT FORWARD
  • 3. WHAT WE ACHIEVED 1. Motivation for Development of concept for redurcing vibration in work piece • The dynamic interaction between work piece and tool causes undesired vibrations, leading to a negative economic impact resulting from • Poor machining quality (e.g. chatter marks) • High scrap rates caused by failed quality checks • High lead times due to prevention of poor quality (e.g. lower feed rate) I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels 2. Specific requirments to the concept • Doubling the accuracy of the work piece • Minimizing the lead time • Improvement of surface quality (related to lead time)
  • 4. WHAT WE ACHIEVED 1. Solution approach • Development of Active Vibration Reducer (AVR) • Retrofit solution to reduce vibrations in work piece • Simply attachable to the work piece • Integrated sensor-actuator device • Significant vibration attenuation in the region close to the device • With the AVR-system the operator has 2 options to improve the operating and economic efficiency: 1. operate the machine at a higher speed, or 2. improve surface qualitiy I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels
  • 5. HOW WE DID IT 1. Project Implementation I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels • Close conversation to the end-user among the INTEFIX partners • Listing the specific technical requirements • Checking and considering the most relevant boudary conditions • Setting up a control strategy • Setting up a concept for a hardware solution • Assembly of first prototype  • Next step: Performance test
  • 6. HOW I4MS HELPED I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels • Possibilities to the dissemination of results and advance in the exploitation plans • Possibilities for NETWORKING
  • 7. HOW WE WILL TAKE IT I4MS 2015: Enhancing Digital Transformation in Manufacturing SMEs · 22nd of May · Brussels • Contribute to the operating and consequently the economic efficiency improvement of tooling process in the framework of INTEFIX • Contribute to Establishment of commercial networks within EU in the field of • Production engineering in general • Work piece fixtures • Machining tools • Precision engineering • Create business in the specific technical field of Active Vibration Reduction for tooling processes like cutting, milling and drilling of metal and also CFRP
  • 8. THANK YOU FOR YOUR ATTENTION