ILS MFG BY LED FLAMEPROOF LIGHTING, LED INDUSTRIAL LIGHTING

1. www.ils.cc

2. LED LAMP
Physics and Basic Structure
LED Benefits
About Citizen
ILS LED Fitting
Technical Specification
Actual test report of 13X2 30w (Lux level)
LED DRIVER
Features
Specifications
FIXTURE & HEAT SINK
Drawing
Fixture Specification datasheet
Heat Sink Details
COMPARISON & PAYBACK
Comparison with Existing HPMV Fittings
Payback Detail
FINANCIAL
Capital Budgeting
Life cycle cost
Guarantee / warranty
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ENVIRONMENT
Benefits
CO2 Reduction Details
LED LIGHTING SYSTEMS BY ILS

3. LED LAMP
Physics & Basic Structure:
Aluminum indium gallium phosphate ( AllnGap) and indium
gallium nitride(InGaN) are the two most common LED
technologies, displacing older gallium arsenide phosphide
(GaAsP) LEDs.
LEDs are solid state semiconductor devices that convert
electrical energy directly into light.
LED technology to produce brighter , more efficacious, long
life, energy saver and colorful as well as white illumination
LEDs has increased the tre mendous possibilities of using this
LED technology into range of lighting applications.
The manufacturing of LEDs uses a process know as epitaxy
in which crystalline laye rs of different se miconductor material
are grown on top of one another.
Benefits :
LED having ever highest efficiency compare to other like CFL,
Mercury, incandescent, sodium lamp etc.
Very low power consumption
Very Long life and Less maintenance cost.
No production of UV light.
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Produce directional light- useful for directing light on specific
areas rather than a diffused glow.
Very low environme nt impact- due to very long life very low
generation of lighting waste compared with conventional
lights.

4. About CITIZEN
CITIZEN is Japan based world No. 1 Company
in Electronics.
1970 - Founded as a joint venture between the
Japanese firm Citizen Watch Co., Ltd. and the
U.S.'s Bulova Watch Company, Inc., with paid-in
capital of 90 million yen.
1983 - Launch of CITILED chip LEDs.
LED Lamp Manufacturing Plant is in Japan.
Compact, lightweight, and long service life.
Environmentally- friendly light source for next
generation, accompanied with aesthetic design
and functionality.
Citizen Electronics meets customers needs by
utilizing our original packaging technology and
providing various products characterized by high
power, high efficiency, and high color rendering.
Chip on Aluminum technique (Citizen Electronics
has acquired a patent for this technique)
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5. ILS LED FITTINGS:
LED Fittings which technically designed by ILS is
playing major roll in lamp efficiency and lamp life.
Type of LED :
Multichip ,latest technology, Highest Heat
discharging, High Light , Bean strength.
(140 lumen/ per watt)
Thermal management :
Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as
per actual requirements and datasheet of LED
Lamp from Citizen.
Junction Temperature :
Junction Temperature ( TJ ) is critical parameter
for life of LED Lamp. ILS Fittings are having TJ 80°
C compare to other supplier’s fittings TJ is up to
120 ° C
Case temperature :
Case surface Temp= Room temp + 15°C.
Heat Dispassion :
The heat sink is directly mounted on fixture.
Temperature Class : T6
Viewing Angle : 120° (as actually require)
Lamp Life :
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Min 90000 hrs, to Max 120000 hrs at 70%
efficiency.
Actual Testing Report for lamp life:
Maximum tested for 34,000 Hrs with efficiency
90.3% (provided by CITIZEN)

6. Technical Specification:
Product Code : ILS FLP WG 13x 2 30W
LED FITTING COST 7000 /-
LED Brand CITIZEN (Made in JAPAN)
LED MODEL NO CLL030-1206A1-50KL1A1
LIGHT OUT PUT 1685 x 2 3370 LUMENS
COLOUR (CCT) 5000K
CRI 65 RA
LED WATTAGE 13 x 2 = 26 W
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7. ACTUAL TEST REPORT OF LUX LEVEL
Product Code : ILS FLP WG 13x 2 30 W
Electrical
INPUT VOLLATGE 238.9
INPUT AMP 0.122
P.F. 0.999
WATTS 30
LIGHT OUT PUT Mounting From Ground Level
3 Mtr
15 LUX 3 Mtr 3 Mtr 15 LUX
3 3
Mtr Mtr
3 Mtr
19 LUX 6 6 LUX 19 LUX
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8. LED DRIVER
Manufacturer :
SUNLIT ELECTRO CONTROLS PVT LTD
Model No : BB56V730MA
Features:
Universal AC input / Full range
Protections: Short circuit , Overload
100% full load burn-in test
All using long life electrolytic capacitors
Withstand 300VAC surge input for 5 second
High operating temperature up to 70
Withstand 5G vibration test
.
High efficiency, long life and high reliability
No load power consumption<1.5
Technical Specification:
Input voltage range: 90V -270V
Input frequency : 50/ 60
Output voltage :- 56V DC
Output current :- 730MA
Total harmonic distortion :- MAX 20%
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Power factor :- 0.99

9. FIXTURE & HEAT SINK
Drawing:
230
190 2 no's of @10mm
holes on bracket
STUD TYPE TERMINAL
CABLE ENTRY ½” BSW HOLE FOR MOUNTING
LED DRIVER
HIT SINK
CEMENTING
365
GASKET
“ J ” HOOK
ILS LED LIGHT
BOROSILICATE GLASS
WIRE GUARD
290
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10. Fixture Specification Datasheet:
Flameproof I, IIA & IIB As per IS:2148/04 &
Group [IEC 60079-1(2001)]
Weatherproof IP:65 As Per IS:12063/19817
Material Cast Aluminum alloy LM6
Finish Inside/outside Light Grey Epoxy
powder coating shade no. 631 As per
IS:5.
Earthling 1 inside & 2 Outside earthling
screws of M6 size brass screws with
2 no's plan washer.
Gasket ‘ O’ Ring endless neoprene rubber
gasket.
Cable entries 2 Nos. ¾” BSC/ET entry from side.
Wire guard M.S. wire guard (5mm wire)with
white epoxy powder coating.
Glass type ‘A’ Heat resistant clear toughened
glass
Light Fitting Suitable for 45w, 60w LED lamp
with LED driver.
Terminals 2 no's 3/16” stud type terminals
All contacts will be wired up to terminals
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Flameproof • Chief Controller of Explosives, Nagpur.
• Central Mining Research Institutes, Dhanbad.
Certification: • Director General of Mines Safety,
Dhanbad.(Oil Mines)
• DG FASLI, Bombay.
• Beuro of Indian Standards, Bombay.

11. Heat Sink Details:
A heat sink is a term for a component or assembly that
transfers heat generated within a solid material to a
fluid medium, such as air or a liquid.
A heat sink is physically designed to increase the
surface area in contact with the cooling fluid
surrounding it, such as the air. Approach air velocity,
choice of material, fin (or other protrusion)design and
surface treatment are some of the design factors which
influence the thermal resistance, i.e. thermal
performance, of a heat sink.
To understand how heat sinks work, think of heat
energy itself as behaving very much like an electrical
current, and temperature rise as the thermal equivalent
of voltage drop. We also have to introduce a property of
materials and objects known as thermal resistance,
which behaves in a very similar way to electrical
resistance: the more heat energy .flowing. through it,
the higher the temperature rise across it.
All semiconductor devices have some electrical
resistance, just like resistors and coils, etc. This means
that when power diodes, power transistors and power
MOSFETs are switching or otherwise controlling
reasonable currents, they dissipate power as heat
energy.
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12. COMPARISON & PAYBACK
COMPARISION - LED V/S EXISTING LAMP FITTING
Sr Characteristics LED HPMV (As
no. (Proposed) per
existing)
1 Power 30 watt 160 Watt
consumption
2 Initial Cost 7000 4500
3 Running Power 908 4838
Cost- One YEAR
4 Maintenance cost- 00 1200
One Year
5 Total cost/year 908 6038
6 Lamp Efficiency 120-140 40-45
Lumen/watt Lumen/watt
7 Lamp Life 90,000 Hours 5000 Hours
@ 70 % Effi.
8 Environment Very low High
impact
9 Maintenance time Very low High
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10 Maintenance cost Very low High
11 Initial Cost High Low

13. PAYBACK DETAILS
LED FITTING COST 7000 /-
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14. FINANCIAL
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15. LIFECYCLE COST
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16. GUARANTEE /WARRANTY
GUARANTEE OF LED LAMP :- 2 YEARS
GUARANTEE OF THE DRIVER :- 2 YEARS
GUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS)
ACTUL TEST REPORT
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17. ENVIRONMENT
ENVIROMENT BENIFIT
LED lights are a wonderful invention that has changed the
way the world is lit.
LED lights are four times more efficient than a regular
incandescent light bulb and last 10 times as long.
LED lights are considerably less expensive to operate,
however are a little more expensive to purchase.
LED lighting requires only one third of the energy that an
incandescent bulb will use. A single 18-watt LED light can
replace a 75-watt incandescent and in the lifetime of the
LED light, will save 570kWh of energy.
LED lighting in which even one bulb will keep one half of a
ton of carbon dioxide out of the atmosphere through the
lifetime of the bulb instead of using incandescent bulbs.
Switching also keeps sulfur oxide and nuclear waste out of
the atmosphere as well, leading to a cleaner world and one
that will last much longer. By simply switching, our
environment could easily revitalize itself without having to
deal with the excess carbon dioxide, sulfur oxide and
nuclear waste emissions that are currently being released
into the atmosphere every day.
CO2 REDUCTION
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Monthly Energy Savings from kWh Reduction 46.8
Annual Energy Savings from kWh Reduction 561.6
CO2 Emissions Reduction (Lbs) 746.928

18. LED LIGHTING SYSTEMS BY ILS
High Quality Thermal Management by unique
aluminum Heat Sink.
ILS LED Lamp We are Controlling TJ Much Better
Junction Temperature in ILS LED Lamp is < 80° C.
(Other Supplier’s light is having TJ up to 120°c )
Technically Designed high quality Fitment/
Fixture as per actual requirements of CITIZEN.
Maintaining the maximum power quality.
Dealing directly with customer's – No Extra
marketing & Retailing cost.
We can design the products as per customer
requirements.
100% Technical support & tested product’s.
Highest Guarantee period -2 Years ( lumens
maintain 90 %, CCT, CRI )
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Specially concentrating on industrial products.
We are Intelligent In Flameproof LED Lamps.

19. Please send us an email if you have any
question or ask more detail information. We will
respond it as soon as possible.
Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002
Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713
Email :-
swagatank@gmail.com,
info@ils.cc
Mob. No :-
+91-9227882313
+91-9428886668
Have a nice day.