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July | August 2014
EXPERT TOPIC - SALMON
The International magazine for the aquaculture feed industry
International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom.
All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
information published.
©Copyright 2014 Perendale Publishers Ltd.All rights reserved.No part of this publication may be reproduced in any form
or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058
INCORPORATING
FISH FARMING TECHNOLOGY
32 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
Welcome to Expert Topic. Each issue will take an in-depth look
at a particular species and how its feed is managed.
SALMON
EXPERT TOPIC
1
USA
Farmed on land
salmon
L
and-based aquaculture is a growing alternative that elimi-
nates the risk of spreading waste, diseases or parasites in
open waters. Closed containment systems do, however,
share a key area of concern with their water-based counterparts,
and that’s how many fish it takes to grow the larger ones that
humans eat. System owners also have to filter out fish waste or
develop markets for products like fish fertilizer.
Building an intricate indoor system of tanks and tubes costs
far more than growing Atlantic salmon in nets or cages in open
waters.The technology, which helps conserve water resources on
land, has been evolving for more than a decade, but few businesses
have been able to make it financially viable says the report.
As a research facility, the Freshwater Institute isn’t aiming to sell
salmon year-round. Its fish won’t hit the market again for another
eight to 10 months, and previous salmon harvests have been
donated to places such as the anti-hunger nonprofit D.C. Central
Kitchen. In the meantime, institute director Joseph Hankins has
opened the facility’s doors to aquaculture businesses and inves-
tors looking to adapt and scale up the recirculating aquaculture, or
closed containment, technology.
The Freshwater Institute’s first batch of land reared Salmon
was delivered to markets in Maryland and Virginia in late March
and will be available through mid-May at area Wegmans seafood
counters and on more than a dozen restaurant menus.That means
Washington consumers can get the first taste of the only Atlantic
salmon in the United States grown with this technology.
July-August 2014 | INTERNATIONAL AQUAFEED | 33
EXPERT T●PIC
3
4
2
5
1
A history of
aquaculture
and salmon
in Chile
I
n the early 1990s, according to FAO,
the total harvest from aqua cultivation
centres in Chile did not exceed 80,000
tonnes.
However, by 2004 they had reached
688,000 tonnes.
A massive increase in production which
has, despite some difficulties continued.
Likewise in exported volumes, from 30,000
to 430,000 tonnes in that same period. In
dollar terms this has meant from US$100
million in 1990 to US$1600 million in 2004
and as at 2013 this figure has moved to close
toUS$4000 million.
Salmonid species have been dominant,
both in harvest volume and export values.
Other important species include bivalve
molluscs (oysters, scallops and mussels) and
cultivation of the Gracilaria algae. Turbot
cultivation has registered a gradual growth
from one tonne (1991) to 249 tonnes (2004).
Many exotic aquatic species were intro-
duced into Chile back as far as the 1850s but
it was not until the early 1900s -1920s that
Salmon were imported.
According to report by E.A. Tulian, the
Argentinian Government employed the services
of John W. Titcomb (Bureau of Fisheries in USA)
for a number of months, especially to bring a
number of salmon/trout species from USA.
Titcomb also chose the site for the first
hatchery at Lago Nahuel Huapi, situated in the
Andes Mountains, within three to five kms of
the Chilean boundary.
According to the report as of March I,
1905, the fish in the ponds at the Nahuel
Huapi hatchery were counted and there were
found to be 8500 brook trout, 3800 lake
trout, and 1800 landlocked salmon.
They measured from six to eight inches in
length. A large number were accidentally lost
during the latter part of the year, but in May,
1906 they had a considerable number of each
of these species in the ponds. The death rate
in all three from the time hatched, in March,
1904, until May, 1906 was as low as would
have been found at anyone of the more suc-
cessful trout hatcheries in the United States.
By 1908 a lot of some 25,000 brook trout
eggs were shipped from the Nahuel Huapi
hatchery to Santiago, Chile on the railroad
that crosses from Buenos Aires to Valparaiso,
not far from the Argentinian boundary, at the
request of the Chilean government, to be
hatched in a small hatchery belonging to that
government located in the Andes Mountains.
Also in 1908 there was an effort to bring
in other species from UK and on that trip
they were given 20,000 Atlantic salmon eggs
that were secured from the Earl of Denbigh's
fisheries in North Wales.
The story is a little patchy but it seems
due to poor packing and timing there was
some urgency in getting them to a hatchery
and some of those eggs ended up in Chile
in possibly the highest hatchery in the world.
The hatchery is still operating today, albeit in
a minor capacity.
Most of the credit is given to The Fisheries
Development Institute (IFOP) who were
instrumental in importing the first Coho
salmon which are recorded as arriving into
Chile in 1921 and over the next 50-plus years
the Institute looked to cutting-edge technolo-
gies from abroad to cultivate various aquatic
species and invited foreign experts to share
their specialist knowledge here.
Foundation Chile
In 1976 Foundation Chile was formed, an
institution dedicated to scientific research and
technology transfer.
It was formed as a public-private partner-
ship by 50 percent Government of Chile
and 50 percent by ITT. Its mission was to
introduce high impact innovations to increase
Chile's competitiveness in world markets.
Aquaculture systems were highlighted as
an important prospect.
In 1978 the government’s contribution
grew with the establishment of the Fisheries
Department and the National Fisheries
Service, Sernapesca.
Between 1978 and 1980 a series of private
initiatives, including those by Fundacion Chile,
lead to the creation of various companies
dedicated exclusively to salmon farming.
In the early 1980s a small group of vision-
ary entrepreneurs invested in an uncertain
and unknown business - one considered a
high-risk venture at the time – and began
salmon farming in Chile.
In 1982 the first company created by
Fundacion Chile was formed: Salmon Antarctic
Ltda, seven years later this company was sold
to a Japanese company for US$22 million.
The second Fundacion Chile company, Sea
Harvest Tongoy, which manages the develop-
ment of the culture of the Japanese oyster
was then formed and in 1992 the organisa-
tion was credited with developing the Turbot
aquaculture industry in Chile.
By 1985 36 salmon farms were operating
in Chile and total production exceeded 1200
tonnes. A year later, the salmon industry
boom began, with production topping 2100
tonnes per annum and feasibility studies
churning out impressive return on investment
figures.
Salmon in Chile today
That same year, as evidence of defi-
nite consolidation within the salmon farming
industry, the Salmon and Trout Producers
Association AG was formed, known as
Salmon Chile today.
From that time on, the association’s main
objective has been to secure a seal of quality
for the production and promotion of Chilean
salmon across global markets. It established
minimum requirements at the processing
plants of its member companies in order to
obtain the best quality product.
In 1990 the industry moved into species
reproduction and the first Chilean Coho
salmon roe were cultivated.
This step represented the first scientific
advancement in Chile and heralded the real
takeoff point for rapid growth of the industry.
At the same time, major improvements in
salmon feeding were made and the subse-
quent increase in volume necessitated a more
professional industry.
Dry foods with a higher lipid content and
a more efficient lipid-protein balance were
introduced.
In 2003 the industry developed a Code
of Good Practice, the first of its kind in Chile.
An industry crisis followed
With good comes the bad and in July
2007 a farm site in Chiloe officially reported
the first case of Infectious Salmon Anemia
(ISA). The disease is caused by a virus of
the Orthomyxoviridae family, of the genus
Isavirus, which affects Atlantic salmon grown
in sea water.
The disease created an industry crisis
that affected its production processes and
regional development in infected areas. While
2
34 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
it doesn’t affect humans, it does cause fish
mortality. It was also diagnosed in the 1980s
in Norway and later in Canada, Scotland, the
Faroe Islands and the United States.
The crisis required the rapid setting up of
a public-private partnership to tackle the issue.
Measures taken included a governmental
body issuing initial resolutions as contingency
measures and subsequent resolutions for
monitoring and control. During this time, the
association worked with member companies
to promote self-regulation and fostered rela-
tionships with government bodies.
As with any crisis, the process generated
opportunities that drove the development
of a new production model for the industry.
This included a series of measures concerning
healthy intervals, coordinated treatment and
maximum densities.
These were underpinned by thematic
analyses focused on concessions, production
infrastructure and improved health conditions
including various action plans aimed at the
detection of diseases, vaccinations, the use of
drugs and restrictions on roe imports.
The association coordinated joint projects
with companies in the industry to establish
44 health measures to promote self-regula-
tion and a public-private partnership. These
included modifying existing legislation, in par-
ticular to the General Law on Fisheries and
Aquaculture and adopting new regulations.
Over time, and through the effort and dedica-
tion of all involved, recovery is now evident
within the industry.
Second largest producer
The salmon aquaculture industry is cur-
rently the second largest export sector in
Chile and after Norway, Chile is the second
largest producer of salmon globally. It has gen-
erated more than 60,000 direct and indirect
jobs and operates in over 70 markets.
Markets have been forged in developing
areas like Brazil and other Latin American
countries and there is also a push into China
and Russia. Demand as of now is strong so
there is still some depth to the marketability
of the product.
According to FAO on human resources,
there is an adequate availability of research-
ers, professionals, technicians and specialised
labour force to respond to the increasing
demand by industry and public and private
research programs.
Universities and higher education institu-
tions are actively training human resources
oriented towards the satisfaction of the
industry’s requirements in production (marine
biologists, veterinarians, fishing engineers,
aquaculture engineers), processing (industrial
and food engineers) and marketing (commer-
cial engineers).
There is also a growing specialisation in
service areas such as environmental impact
assessment, disease diagnosis and treatment,
biotechnology, market studies and foreign
trade, among others. The Government has
a ProChile group which is very helpful in the
trade arena.
Annual plan of action
Perhaps the most important milestone
of the last few years has been the official
publishing of the National Aquacultural Policy,
which established objectives, principles and
strategies associated to the activity’s sustain-
able development.
This important instrument of public-private
participation also established annual plans of
action (for the years 2004 and 2005), which
have been achieved satisfactorily based on the
FAO report.
July-August 2014 | INTERNATIONAL AQUAFEED | 35
EXPERT T●PIC
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T
he results from the commercial-
scale project are unusually clear.
Fish that received feed with krill
offered higher fillet yields than the
control group - says Sigve Nordrum, Aker
BioMarine.
“The fillets' firmness was greater and the
incidence of gaping lower in fish fed with krill.
The quality improvements could be of major
importance to the processing industry and to
consumers' experience,” he says.
The trial
BioMar and Aker BioMarine documented
the value of the fish feed containing krill,
developed by BioMar and called Quick™.
QuickTM
increases food uptake and
growth in farmed salmon. In this major
commercial-scale project, salmon were fed
BioMar QuickTM
. Researchers compared this
group of salmon with the control group of
fish that received BioMar feed without krill.
The trial examined 260-farmed salmon,
bred on five sites in Norway.
The fish were analysed by one of Europe's
largest institutes for applied research within
the fields of fisheries, aquaculture and food,
Nofirma. Research examined 14 groups of
fish (between May 2013 and January 2014)
from the standpoints of yield and quality,
including body shape and organ condition, for
example heart and liver index and fat content.
Fillet quality is determined, in part, by
its colour, firmness and gaping. Another
determinant is fat deposition around the
organs. Fat deposition can affect metabolism
and effective metabolism is important for the
filet quality.
Of course, good taste, smell and storage
capabilities are equally vital.
The results
Krill-fed salmon weighed significantly
more than the control group (4.6kg and
4.3kg, respectively).
Likewise, the filet yield for the krill feed
group was significantly higher (63.7% vs
60.8%). This 2.7 peercent increase corre-
lated with the significantly thicker fillet – 4-5
percent thicker and firmer than the control
group.
In summary, the feed with krill stimulated
the development of more and firmer muscle.
This in turn led to less gaping (7 percent vs
20 percent) and higher yield. There were no
negative effects of the fish examined.
Norfima’s study supports earlier experi-
ments on krill-fed Atlantic salmon.
Independent studies at Norway’s
Aquaculture Protein Center showed that
dietary krill meal, compared with fish meal,
stimulated feed intake and growth in salmon
(see http://www.nofima.no/filearchive/hl-
brosjyre-2012-web_2.pdf).
And a commercial-scale feed trial in Chile
showed that young Atlantic salmon eat more
and grow faster – and bigger – with krill
added to their diet.
Farmed salmon use the nutrients in the
feed to store fat and build muscle. More
muscle improves the fillet quantity and
quality.
Researchers believe the increased feed
intake may be due, in part, to the improved
palatability of krill-based diets.
Long-term collaboration for
sustainability
Aker BioMarine and BioMar are also
collaborating with other companies and
international environmental organisa-
tions to (1) assure krill’s essential role in
marine ecosystems and (2) minimise the
risk of krill fishery impacting ecosystem
health.
Krill are small crustaceans, like shrimp,
that maintain the vital dynamics in the food
chain between microscopic plants and larger
animals, such as seals and whales.
Krill are the most abundant animal species
on the planet.
Though hard to measure, because of their
large home range, the biomass is estimated
between 120-600 million tonnes. Because
of their position in the food chain, changes
that affect krill have repercussions that flow
through the rest of the ecosystem.
Research is underway to examine the
human and environmental changes on krill,
that is warmer and more acidic oceans.
In June 2014 the British Antarctic Survey
and WWF co-hosted a workshop on krill
conservation in the Scotia Sea and Antarctic
Peninsula region. The workshop involved
participants from the scientific, conservation
and fishery sectors.
It concluded that the current catch levels
are unlikely problematic, but uncertainties
about fishery impact increase with catch
levels.
Thus, in the management of krill fishery,
a research and development strategy is criti-
cal. Broadening dialogues and availability of
information is equally critical.
“Aker BioMarine is taking pro-active
initiatives to do just that as it continues to
pioneer further development,” Nordrum
said.
Salmon fillet gap
3Krill
improves
fillet
yield and
quality
A NEW COMMERCIAL-SCALE
PROJECT REVEALED THAT KRILL
FEED IMPROVES SALMON FILLET
QUALITY AND QUANTITY
36 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
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July-August 2014 | INTERNATIONAL AQUAFEED | 37
EXPERT T●PIC
4
IN SALMONID FEEDS
V
olatility of supply, price and quality
of commonly-used ingredients and
lack of proper characterisation of
their components are forcing aqua-
culture feed manufacturers to use high safety
margins for nutrients while formulating a feed.
Techniques such as cooking, conditioning,
soaking and finally, using enzymes for various
components are increasingly used to improve
the quality of ingredients in feed or to reduce
the variations in their quality.
Besides phytase (for phosphorus) and
some carbohydrases, dietary proteolytic
enzymes are gaining attention in recent years,
mainly because of the need for better utilisa-
tion of proteins from existing sources.
Protease breaks down large, indigestible
and insoluble proteins to highly digestible
smaller peptides and some free amino acids.
These small chain peptides may also contain
some bioactive properties influencing inges-
tion, digestion, absorption, and assimilation of
nutrients in animals.
These intrinsic properties of protease
enzymes are encouraging for nutritionists
and feed formulators as they allow them
to include more low-digestible
protein ingredients without
compromising the quality of
the feed.
The influence of
exogenous protease
In the intestine of animals,
polypeptides are digested to
smaller peptides and amino
acids by several enzymes
derived from pancreas or secretory cells of
the intestinal epithelium in slightly alkaline
environment achieved by pancreatic secretion
of bicarbonates and bile acids from the gall
bladder (see Figure 1).
The absorption of nutrients occurs in the
intestine by optimising the intestinal surface
area within the constraints of the coelomic
cavity. Presence of exogenous protease can
influence the rate of reactions in the intestine
enhancing nutrient utilisation efficiency of the
animals.
Effects of protease in aquaculture feed can
be manifested in more digestible proteins in
feed, improved digestibility of nutrients in an
ingredient, better mucosal health, growth and
feed conversion of the farmed aquatic animals.
Trials with shrimp, crab, salmonids, carps,
tilapia, pangasius, seabream and other spe-
cies have shown significant improvement in
growth, feed conversion or nutrient utilisation
efficiency. In studies with salmonids spe-
cies, addition of protease in feed not only
improved the protein quality of the feed but
also stimulated gut health, growth, and feed
conversion helping the bottom line of feed
manufacturers and producers.
Improving protein quality
In several in-vitro and in-vivo studies with
the Jefo protease, a marked improvement in
protein digestibility of ingredient and feed was
observed.
In a study conducted at the University
of Saskatchewan of Canada, addition of the
protease to a co-extruded canola-pea based
diets resulted in significant improvement in
apparent digestibility of crude protein, energy,
lipid and dry matter (P<0.05) in rainbow trout
(see Figure 2A) (Drew et al. 2005).
The improvement was less pronounced in
the co-extruded flax-pea based diets.
Availability of more digestible nutrients
also resulted in improved feed conversion and
growth of rainbow trout fed diets containing
with the protease (see Figures 2B and 2C).
In another in-vivo study conducted at
the Universidad Catolica de Temuco with
three species of salmonids (coho salmon,
Atlantic salmon and rainbow trout), both
protein and carbohydrate digestibility were
improved significantly in fish fed the treat-
ment diets containing the protease than
those fed the control diets (Chowdhury
2012).
In an in-vitro digestibility
study at the Universidad de
Concepcion of Chile, protein
digestibility of commercially
extruded (extrusion temp.
120oC) salmonids feeds with
and without protease was
determined using the HCl-
Pepsin method. The method
involved grinding of the feed
samples followed by HCl-
Figure 1: Addition of an exogenous protease in feed during
manufacturing and how it affects the protein quality of feed and
fate of nutrients in the intestine of animals
HEAT-STABLE PROTEASE
Experiences from Canada and Chile
by M.A. Kabir Chowdhury, PhD, Jefo Nutrition Inc., Saint-Hyacinthe, Quebec, Canada
Dr Pedro Cardenas Villarroal, Alinat Chile, Chile
38 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
Pepsin digestion for 16 hours and
then, separation of solids.
The protein digestibility of a
feed was then determined using
the following equation:
Protein Digestibility (%) = 100
x (Initial CP – Final CP)/Initial CP
The protein digestibility was
analysed in three different hydro-
lysing conditions (temperature
and pH). In all three cases, sig-
nificantly more digestible protein
was reported in feeds containing
the protease than in those with-
out (see Figure 3).
Growth performance
and intestinal health
Several growth and digest-
ibility trials conducted in Canada
and Chile showed significant
improvement in performance of
the test animals fed diets contain-
ing the protease compared to
those fed the control diets (see
Table 1).
Similarly, height (µm), density
and structure of intestinal villi also
showed a marked improvement
in fish fed the protease diets (see
Figure 4).
Increased availability of nutri-
ents coupled with increased
intestinal nutrient absorption
capacity resulted in the better
growth and feed conversion in
treatment animals.
Challenges for using
a protease enzyme
Issues with heat-stability
have been a major hindrance
for the use of enzymes in aqua-
feed.
Very few enzymes in the mar-
ket today are truly heat-stable.
Figure 2: (A) ADC of crude protein in co-extruded flax:pea and
canola:pea diets with and without Jefo protease in rainbow
trout; (B) Feed conversion and (C) specific growth rate of
rainbow trout fed co-extruded flax:pea and canola:pea with and
without Jefo protease
July-August 2014 | INTERNATIONAL AQUAFEED | 39
EXPERT T●PIC
In addition, it is difficult for feed manu-
facturers to compare efficacy of various
enzymes to improve the protein quality of
their feed using traditional or prescribed
enzymatic activity assays. Traditional or
prescribed enzymatic assays rely on spe-
cific substrate, which may not be suitable
for a feed.
Feedmills must be able to rapidly and
accurately test complete feeds for the
presence of a protease as part of their QA/
QC process. The in-vitro protein digest-
ibility assays provide a solution to this
problem enabling feed manufacturers to
test the effects of an enzyme not by meas-
uring activity but in real term, the quality
of proteins.
This innovative solution should be stand-
ardised and utilised as a tool to compare
effects of different enzymes on a particular
feed.
Preference to multi-enzyme containing
protease-complex has also been a rising
phenomenon.
All enzymes are proteins and add-
ing a protease in the cocktail creates a
situation where other enzymes become
the nearest substrate for the protease.
While it is acceptable to use all the
carbohydrases together, using protease
in a cocktail usually reduces the efficacy
of other enzymes.
Several published and unpublished trials
with carps, shrimp and salmonids showed
lower beneficial effects of multi-enzyme com-
pared to a single protease or a protease-
complex.
If intended, it is recommended to use
protease either separately or in a protected
form in a multi-enzyme cocktail to prevent
hydrolysis of other enzymes.
Conclusion
Apart from their availability and
poor nutrient characterisation, imbal-
anced amino acid profiles, poor digest-
ibility of nutrients, presence of various
anti-nutritional factors has been limiting
the use of some novel ingredients in
aquaculture feed.
Using a protease enzyme would therefore
be a useful solution to address these unknown
factors.
It can be assumed that in the near
future, similar to phytase, protease enzymes
would become an essential component of
feed as a cost-effective solution to improve
the quality of salmonids feeds.
References:
Chowdhury, M.A.K. 2012. Aquafeed: Advances in
Processing & Formulation, Autumn Issue.
Drew et al. 2005. Animal Feed Science and
Technology, 119:117-128
Table 1. Growth performance and intestinal villi height of rainbow trout fed diets containing
graded level (0, 175, 250 ppm) of Jefo protease
Treatments
Initial
body
weight
(g)
Final
body
weight
(g)
Specific
growth
rate
(SGR, %)
Thermal-
unit Growth
Coefficient
(TGC)
FCR
Villi size
(µm)
Control 390 850a 0.92a 2.52a 1.43b 630a
Control + 175 ppm protease 402 971b 1.05b 2.94b 1.35a 663b
Control + 250 ppm protease 399 987b 1.07b 3.03b 1.33a 737b
Notes: Different letters in a column denote significant differences (P<0.05) among the treatments
Figure 4.
Structure of
intestinal villi
in rainbow
trout fed diets
with and
without Jefo
protease
Figure 3: Protein
digestibility (%) of
extruded salmonids
feeds with and without
protease as determined
by HCl-Pepsin method
at three different
hydrolyzing conditions
40 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
July-August 2014 | INTERNATIONAL AQUAFEED | 41
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5
N
ew Zealand (NZ) has no native
Salmonid species and in these
days of high biosecurity it
always makes you wonder how
imported species have become established.
In the case of salmon in New Zealand
it seems that colonists back in the 19th
Century were keen to have access to
pleasures that were associated with the very
wealthy – the right to hunt and to fish for
salmon and trout.
At that time NZ rivers were devoid of
sporting fish hence species were imported.
One of the main organisations behind
this work was the Auckland Acclimatisation
Society (AAS), which is still in existence today.
AAS was New Zealand’s first such society
and was established around 1861.
Many others soon followed, including in
Whanganui and Nelson in 1863, and Otago
and Canterbury in 1864. Their rules were very
similar to the British Acclimatisation Society
and focused on introducing all manner of new
species as long as they were ‘innoxious’. By
1866, the British society had merged with the
Ornithological Society.
New Zealand became the standard set-
ting for a network of regional acclimatisa-
tion societies that lasted almost 130 years
– although their role later changed. Their
activities received government sanction, but
not financial support.
In 1867, the first of a series of Animal
Protection Acts in NZ protected many intro-
duced animals and formally recognised the
acclimatisation societies. The importation of
trout was enabled by the Salmon and Trout
Act, passed in the same year.
Exchange agreements
Species exchange agreements were made
between New Zealand societies and those
overseas. At first many societies had gardens
for propagating new plant species, but these
were soon shed in favour of focusing on
animals, as a result, hatcheries were built for
breeding trout and aviaries for raising game
birds, for release into the wild.
Farmer and rabbit inspector, Lake Ayson, is
regarded as being the main person responsi-
ble for introducing Chinook salmon into New
Zealand.
He had apparently seen the successful
introduction of Brown Trout in the late 1800s
(strangely introduced from Tasmania) and
had some first-hand knowledge through being
appointed curator of the Masterton trout
hatchery. In 1898 he became the Fisheries
Commissioner for the country and as a prior-
ity decided to identify fish species that would
be suitable for New Zealand. Whilst in the
USA on a research trip he was offered half a
million Chinook ova free-of-charge and from
there history was created.
King Salmon
Chinook or quinnat salmon (Oncorhynchus
tshawytscha) are native to the north-west
coast of North America and north-east Asia
but are known in New Zealand by the term
King Salmon. New Zealand appears the only
place in the world where Chinook salmon
have become established successfully outside
their natural range.
Other species such as Atlantic and
Sockeye were also imported and from the
records there was a strong feeling that
the Government had backed the wrong
species but history now shows that is not
the case.
Chinook are the largest species of the
Salmonidae family in New Zealand, com-
monly reaching 10–15 kilograms. Most
adults are three years old when they
spawn. When they enter river mouths on
their spawning runs, they are very silvery in
colour – but this gets duller the longer they
stay in fresh water.
The fish are found mainly on the South
Island’s east coast, from the Waiau River in
North Canterbury to the Clutha River in
South Otago. There are also small runs in the
Paringa, Taramakau and Hokitika Rivers on the
West Coast and the renowned fisheries are
the Waitaki, Rangitātā, Rakaia and Waimakariri
rivers.
The taking of water for irrigation has seen
these rivers suffer from river mouth closure
in summer. Reports have it that in the 2000s
they were no longer regarded as good salmon
fisheries.
Small landlocked Chinook salmon can also
be caught in some South Island lakes such as
Lake Wakatipu. Dams on the Clutha River
prevent them migrating to sea, so they never
grow to any great size (they are typically less
than one kilogram). Occasionally stray salmon
are found in North Island Rivers.
Ocean ranching plans
and canal farms
In the 1970s and 1980s there were also
plans for ‘ocean ranching’ – commercialis-
ing the fishery – based on the theory that
hundreds of thousands of salmon would be
hatched from ova and released. They would
go to sea and feed at no cost and come back
as adults to be harvested. The plans went
ahead and the salmon were released, but they
did not come back.
In the 2000s commercial salmon farms
operated at South Island freshwater sites such
as Waikoropupū Springs near Tākaka, and the
Tekapo canal in the Mackenzie country.
Most sea farming occurs in the
Marlborough Sounds, Stewart Island and
Akaroa Harbour, while fresh water opera-
tions in Canterbury, Otago and Tasman
KING
SALMON
The successful transposing of
Chinook salmon to New Zealand
42 | INTERNATIONAL AQUAFEED | July-August 2014
EXPERT T●PIC
utilise ponds, raceways and hydro canals for
grow out operations.
The salmon are born in land-based hatch-
eries and transferred to sea pens or fresh
water farms to grow out to harvest size.
New Zealand has very focused farming
practices, strict bio-security procedures and
absence of any native salmon species mean
that the King Salmon are raised without need
for vaccines or antibiotics.
Code of Practice
The New Zealand Salmon Farmers
Association’s Finfish Aquaculture
Environmental Code of Practice states that
raw material for fish feeds should come from
sustainably managed fisheries.
Temperature is an important factor in
determining fish health and growth. King
Salmon thrive in cooler waters and best
growth is achieved at a temperature of
12-17°C. King Salmon take around 12-18
months to grow in sea water. Depending on
market requirements, the salmon are harvest-
ed at an average of approximately 3.5 - 4.0kg.
Farm site selection is very critical and
remains the subject of much debate and, as
has been seen recently with legal challenges in
the New Zealand Supreme Court.
Farms tend to be placed in areas with
strong currents to flush the cages and improve
the rearing environment and minimise the
effects of waste on the environment. The
Global Aquaculture Performance Index
(GAPI), developed by Dr John Volpe and
the Seafood Ecology Research Group at
the University of Victoria, Canada, rated
New Zealand is the top performer of all 22
assessed salmon farming countries, with a
country score of 73.
While GAPI only considers the produc-
tion of Chinook salmon in New Zealand,
according to FAO production data,
Chinook salmon actually accounted for all
marine finfish production in New Zealand
in 2007.
Relatively low, dispersed production drives
New Zealand’s cumulative country score up
to 90—among the highest cumulative scores
of all assessed countries.
Dominance of the
domestic market
Initially the industry was driven by the
export market but currently the domestic
market is absorbing some 60-70 percent of
production. The main organisations involved
in arms are NZ King Salmon (60-70 percent
of NZ production), Sanford (20-25 percent)
and Mount Cook Alpine Salmon.
Mt Cook Alpine Salmon is driving a bold
NZ$20 million expansion plan to fuel a 1400
percent production increase for the company
within four years. This organisation was pro-
ducing around 500 tonnes in 2011 and with
a NZ$20 million expansion, including a pro-
cessing factory and a value-added plant, they
believe they will be turning out 2000 tonnes
in 2014 onwards.
New Zealand King Salmon has been
through application processes to increase its
2011 production of 7500 tonnes of salmon a
year to 15,000 tonnes by 2015-16. Only a small
percentage of farms have been granted permis-
sion through Supreme Court rulings so the
chances of this happening have been stalled.
Overall NZ King Salmon remains a strong
player in the New Zealand Seafood industry
but its future is being questioned by a strong
conservation movement and people who
would like to see little if anything in the
pristine waters of the Marlborough Sounds
References:
‘Swimming Upstream’ by Jennifer Haworth
http://web.uvic.ca/~gapi/results/browse/
newZealand.html
http://www.nurturedseafood.com/aquaculture-in-
nz/industry-overview/key-facts/
http://aquaculture.org.nz/wp-content/
uploads/2012/05/NZ-Aquaculture-Facts-2012.pdf
http://www.seafoodnewzealand.org.nz/our-industry/
key-facts/
http://www.teara.govt.nz/
July-August 2014 | INTERNATIONAL AQUAFEED | 43
EXPERT T●PIC
SAVE
THE DATE
September 23-25, 2014 | Beijing, China
The international Feed-to-Meat
platform for mainland China
VIV China2014
establish track record within Ukrainian busi-
ness circles.
They told International Aquafeed, at the
Future Fish Eurasia exhibition, that working
with international partners who all spotted an
opportunity in the industry and are looking
for investment.
The aim is to help restore Ukraine to be
the ‘bread basket’ of Europe again.
They are complimenting their local knowl-
edge and experience with international tech-
nical fish expertise and food business know-
how.
Founding partner Petro Berezhnyi explains,
“Through our relationship with key Ukrainian
food retailers we discovered that there is a
shortfall within the Ukrainian market for fresh
fish.
“We see an opportunity in the market
place to develop an aquaculture business in
Ukraine that is focused on delivering quality,
freshness, and superior customer service.”
Ukraine has over 71,000 rivers and lakes.
In particular Mr Berezhnyi sees the opportuni-
ties to locate such fish farms in the western
half of the country where the topography,
infrastructure and water quality is ideal for
aquaculture growth.
For decades Ukraine has had a renowned
reputation as a leading agricultural producer
and exporter.
To put the country into a European
context, Ukraine has a greater landmass than
France. Fifty-four percent of Ukrainian land is
used for agriculture, ranking it third globally
in this area.
In fact, Ukraine’s agricultural arable land
area is almost one-third of the existing agri-
culture land area of the entire European
Union. FishFarm Ukraine also plans to take
advantage of Ukraine’s prowess as a leading
food producer.
Advisory Board Member, Tom O’Callaghan
says, “Ukrainian’s traditionally appreciate high
quality food.
“Yet, at the same time Ukraine needs to
do more to promote itself across the world
as a country with an abundance of natural
resources that compliment superior food pro-
duction. As we enter into the EU Association
Agreement we anticipate both an overhaul
and modernisation of Ukrainian food legisla-
tion, coupled with a greater awareness across
Europe of the food production capability of
Ukraine.
“We strongly believe that these two fac-
tors will also help strengthen and grow our
business.”
Regional Growth
Indeed, Ukraine’s position as one of the
10 designated Central and Eastern Europe
(CEE) countries and traditional relationships
with neighbouring former Soviet Union,
Commonwealth of Independent States (CIS)
countries facilitate the potential for greater
regional growth.
Neighbours Poland, Russia and Belarus
imported over €1.4 billion in fresh fish in
2013.
Regional demands for fish products with
continue to outstrip supply for the foresee-
able future. This adds to the attractiveness of
aquaculture development across Ukraine.
As illustrated in the table above, CEE &
CIS countries account for about 8 percent
of global fish imports. However, the signing
of the EU Association Agreement will bring
added possibilities for Ukrainian food busi-
nesses to develop business within the world’s
largest import market for fish. Mr. Berezhnyi
concluded, “Our existing business model
is initially focused on fulfilling the untapped
demands of the local Ukrainian market.
Nevertheless, looking into the horizon, we
foresee teaming up with international part-
ners to exploit wider export opportunities
across Europe”. Their plan is formulated to
start with farming trout due to its adaptabil-
ity on land, the high quality of the product
and because it is a good value for money
alternative to salmon. A leaving hint from
Mr. Berezhnyi at moving to farm additional
species such as crayfish, and cheap sorts of
fish like carp in the future could be an excit-
ing development for this fish farm.
July-August 2014 | INTERNATIONAL AQUAFEED | 15
FEATURE
ANDRITZ Feed & Biofuel A/S
Europe, Asia, and South America: andritz-fb@andritz.com
USA and Canada: andritz-fb.us@andritz.com www.andritz.com
Your global technology process supplier
for the aqua feed industry
ANDRITZ is one of the world’s
leading suppliers of techno­
logies, systems, and services
relating to advanced indu­
strial equipment for the aqua
feed industry. With an in-depth
knowledge of each key pro-
cess, we can supply a compa-
tible and homogeneous solution
from raw material intake to finis­
hed feed bagging.
www.aquafeed.co.uk
LINKS
•	 See the full issue
•	 Visit the International Aquafeed website
•	 Contact the International Aquafeed Team
•	 Subscribe to International Aquafeed
Tilapia farming in China
Ukrainian Fish Farming:
– Opportunities for growth
Volume 17 Issue 4 2014 - JulY | AuGusT
INCORPORATING
FISH FARMING TECHNOLOGY
El Niño
– plan ahead and manage the risk
Fish Farming Technology supplement
- Stock protection
- Biomass control
- Technology round up
Microalgae:
– A sea of opportunities for the
aquaculture industry
This digital re-print is part of the July | August 2014 edition of International
Aquafeed magazine.
Content from the magazine is available to view free-of-charge, both as a full
online magazine on our website, and as an archive of individual features on
the docstoc website.
Please click here to view our other publications on www.docstoc.com.
To purchase a paper copy of the magazine, or to subscribe to the paper
edition please contact our Circulation and Subscriptions Manager on the link
above.
INFORMATION FOR ADVERTISERS - CLICK HERE

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EXPERT TOPIC 1404- SALMON

  • 1. July | August 2014 EXPERT TOPIC - SALMON The International magazine for the aquaculture feed industry International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2014 Perendale Publishers Ltd.All rights reserved.No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058 INCORPORATING FISH FARMING TECHNOLOGY
  • 2. 32 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC Welcome to Expert Topic. Each issue will take an in-depth look at a particular species and how its feed is managed. SALMON EXPERT TOPIC
  • 3. 1 USA Farmed on land salmon L and-based aquaculture is a growing alternative that elimi- nates the risk of spreading waste, diseases or parasites in open waters. Closed containment systems do, however, share a key area of concern with their water-based counterparts, and that’s how many fish it takes to grow the larger ones that humans eat. System owners also have to filter out fish waste or develop markets for products like fish fertilizer. Building an intricate indoor system of tanks and tubes costs far more than growing Atlantic salmon in nets or cages in open waters.The technology, which helps conserve water resources on land, has been evolving for more than a decade, but few businesses have been able to make it financially viable says the report. As a research facility, the Freshwater Institute isn’t aiming to sell salmon year-round. Its fish won’t hit the market again for another eight to 10 months, and previous salmon harvests have been donated to places such as the anti-hunger nonprofit D.C. Central Kitchen. In the meantime, institute director Joseph Hankins has opened the facility’s doors to aquaculture businesses and inves- tors looking to adapt and scale up the recirculating aquaculture, or closed containment, technology. The Freshwater Institute’s first batch of land reared Salmon was delivered to markets in Maryland and Virginia in late March and will be available through mid-May at area Wegmans seafood counters and on more than a dozen restaurant menus.That means Washington consumers can get the first taste of the only Atlantic salmon in the United States grown with this technology. July-August 2014 | INTERNATIONAL AQUAFEED | 33 EXPERT T●PIC 3 4 2 5 1
  • 4. A history of aquaculture and salmon in Chile I n the early 1990s, according to FAO, the total harvest from aqua cultivation centres in Chile did not exceed 80,000 tonnes. However, by 2004 they had reached 688,000 tonnes. A massive increase in production which has, despite some difficulties continued. Likewise in exported volumes, from 30,000 to 430,000 tonnes in that same period. In dollar terms this has meant from US$100 million in 1990 to US$1600 million in 2004 and as at 2013 this figure has moved to close toUS$4000 million. Salmonid species have been dominant, both in harvest volume and export values. Other important species include bivalve molluscs (oysters, scallops and mussels) and cultivation of the Gracilaria algae. Turbot cultivation has registered a gradual growth from one tonne (1991) to 249 tonnes (2004). Many exotic aquatic species were intro- duced into Chile back as far as the 1850s but it was not until the early 1900s -1920s that Salmon were imported. According to report by E.A. Tulian, the Argentinian Government employed the services of John W. Titcomb (Bureau of Fisheries in USA) for a number of months, especially to bring a number of salmon/trout species from USA. Titcomb also chose the site for the first hatchery at Lago Nahuel Huapi, situated in the Andes Mountains, within three to five kms of the Chilean boundary. According to the report as of March I, 1905, the fish in the ponds at the Nahuel Huapi hatchery were counted and there were found to be 8500 brook trout, 3800 lake trout, and 1800 landlocked salmon. They measured from six to eight inches in length. A large number were accidentally lost during the latter part of the year, but in May, 1906 they had a considerable number of each of these species in the ponds. The death rate in all three from the time hatched, in March, 1904, until May, 1906 was as low as would have been found at anyone of the more suc- cessful trout hatcheries in the United States. By 1908 a lot of some 25,000 brook trout eggs were shipped from the Nahuel Huapi hatchery to Santiago, Chile on the railroad that crosses from Buenos Aires to Valparaiso, not far from the Argentinian boundary, at the request of the Chilean government, to be hatched in a small hatchery belonging to that government located in the Andes Mountains. Also in 1908 there was an effort to bring in other species from UK and on that trip they were given 20,000 Atlantic salmon eggs that were secured from the Earl of Denbigh's fisheries in North Wales. The story is a little patchy but it seems due to poor packing and timing there was some urgency in getting them to a hatchery and some of those eggs ended up in Chile in possibly the highest hatchery in the world. The hatchery is still operating today, albeit in a minor capacity. Most of the credit is given to The Fisheries Development Institute (IFOP) who were instrumental in importing the first Coho salmon which are recorded as arriving into Chile in 1921 and over the next 50-plus years the Institute looked to cutting-edge technolo- gies from abroad to cultivate various aquatic species and invited foreign experts to share their specialist knowledge here. Foundation Chile In 1976 Foundation Chile was formed, an institution dedicated to scientific research and technology transfer. It was formed as a public-private partner- ship by 50 percent Government of Chile and 50 percent by ITT. Its mission was to introduce high impact innovations to increase Chile's competitiveness in world markets. Aquaculture systems were highlighted as an important prospect. In 1978 the government’s contribution grew with the establishment of the Fisheries Department and the National Fisheries Service, Sernapesca. Between 1978 and 1980 a series of private initiatives, including those by Fundacion Chile, lead to the creation of various companies dedicated exclusively to salmon farming. In the early 1980s a small group of vision- ary entrepreneurs invested in an uncertain and unknown business - one considered a high-risk venture at the time – and began salmon farming in Chile. In 1982 the first company created by Fundacion Chile was formed: Salmon Antarctic Ltda, seven years later this company was sold to a Japanese company for US$22 million. The second Fundacion Chile company, Sea Harvest Tongoy, which manages the develop- ment of the culture of the Japanese oyster was then formed and in 1992 the organisa- tion was credited with developing the Turbot aquaculture industry in Chile. By 1985 36 salmon farms were operating in Chile and total production exceeded 1200 tonnes. A year later, the salmon industry boom began, with production topping 2100 tonnes per annum and feasibility studies churning out impressive return on investment figures. Salmon in Chile today That same year, as evidence of defi- nite consolidation within the salmon farming industry, the Salmon and Trout Producers Association AG was formed, known as Salmon Chile today. From that time on, the association’s main objective has been to secure a seal of quality for the production and promotion of Chilean salmon across global markets. It established minimum requirements at the processing plants of its member companies in order to obtain the best quality product. In 1990 the industry moved into species reproduction and the first Chilean Coho salmon roe were cultivated. This step represented the first scientific advancement in Chile and heralded the real takeoff point for rapid growth of the industry. At the same time, major improvements in salmon feeding were made and the subse- quent increase in volume necessitated a more professional industry. Dry foods with a higher lipid content and a more efficient lipid-protein balance were introduced. In 2003 the industry developed a Code of Good Practice, the first of its kind in Chile. An industry crisis followed With good comes the bad and in July 2007 a farm site in Chiloe officially reported the first case of Infectious Salmon Anemia (ISA). The disease is caused by a virus of the Orthomyxoviridae family, of the genus Isavirus, which affects Atlantic salmon grown in sea water. The disease created an industry crisis that affected its production processes and regional development in infected areas. While 2 34 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC
  • 5. it doesn’t affect humans, it does cause fish mortality. It was also diagnosed in the 1980s in Norway and later in Canada, Scotland, the Faroe Islands and the United States. The crisis required the rapid setting up of a public-private partnership to tackle the issue. Measures taken included a governmental body issuing initial resolutions as contingency measures and subsequent resolutions for monitoring and control. During this time, the association worked with member companies to promote self-regulation and fostered rela- tionships with government bodies. As with any crisis, the process generated opportunities that drove the development of a new production model for the industry. This included a series of measures concerning healthy intervals, coordinated treatment and maximum densities. These were underpinned by thematic analyses focused on concessions, production infrastructure and improved health conditions including various action plans aimed at the detection of diseases, vaccinations, the use of drugs and restrictions on roe imports. The association coordinated joint projects with companies in the industry to establish 44 health measures to promote self-regula- tion and a public-private partnership. These included modifying existing legislation, in par- ticular to the General Law on Fisheries and Aquaculture and adopting new regulations. Over time, and through the effort and dedica- tion of all involved, recovery is now evident within the industry. Second largest producer The salmon aquaculture industry is cur- rently the second largest export sector in Chile and after Norway, Chile is the second largest producer of salmon globally. It has gen- erated more than 60,000 direct and indirect jobs and operates in over 70 markets. Markets have been forged in developing areas like Brazil and other Latin American countries and there is also a push into China and Russia. Demand as of now is strong so there is still some depth to the marketability of the product. According to FAO on human resources, there is an adequate availability of research- ers, professionals, technicians and specialised labour force to respond to the increasing demand by industry and public and private research programs. Universities and higher education institu- tions are actively training human resources oriented towards the satisfaction of the industry’s requirements in production (marine biologists, veterinarians, fishing engineers, aquaculture engineers), processing (industrial and food engineers) and marketing (commer- cial engineers). There is also a growing specialisation in service areas such as environmental impact assessment, disease diagnosis and treatment, biotechnology, market studies and foreign trade, among others. The Government has a ProChile group which is very helpful in the trade arena. Annual plan of action Perhaps the most important milestone of the last few years has been the official publishing of the National Aquacultural Policy, which established objectives, principles and strategies associated to the activity’s sustain- able development. This important instrument of public-private participation also established annual plans of action (for the years 2004 and 2005), which have been achieved satisfactorily based on the FAO report. July-August 2014 | INTERNATIONAL AQUAFEED | 35 EXPERT T●PIC www.oj-hojtryk.dk Die and roll re-working machines O&J Højtryk A/S Ørnevej 1, DK-6705 Esbjerg Ø CVR.: 73 66 86 11 Phone: +45 75 14 22 55 Fax: +45 82 28 91 41 mail: info@oj-hojtryk.dk
  • 6. T he results from the commercial- scale project are unusually clear. Fish that received feed with krill offered higher fillet yields than the control group - says Sigve Nordrum, Aker BioMarine. “The fillets' firmness was greater and the incidence of gaping lower in fish fed with krill. The quality improvements could be of major importance to the processing industry and to consumers' experience,” he says. The trial BioMar and Aker BioMarine documented the value of the fish feed containing krill, developed by BioMar and called Quick™. QuickTM increases food uptake and growth in farmed salmon. In this major commercial-scale project, salmon were fed BioMar QuickTM . Researchers compared this group of salmon with the control group of fish that received BioMar feed without krill. The trial examined 260-farmed salmon, bred on five sites in Norway. The fish were analysed by one of Europe's largest institutes for applied research within the fields of fisheries, aquaculture and food, Nofirma. Research examined 14 groups of fish (between May 2013 and January 2014) from the standpoints of yield and quality, including body shape and organ condition, for example heart and liver index and fat content. Fillet quality is determined, in part, by its colour, firmness and gaping. Another determinant is fat deposition around the organs. Fat deposition can affect metabolism and effective metabolism is important for the filet quality. Of course, good taste, smell and storage capabilities are equally vital. The results Krill-fed salmon weighed significantly more than the control group (4.6kg and 4.3kg, respectively). Likewise, the filet yield for the krill feed group was significantly higher (63.7% vs 60.8%). This 2.7 peercent increase corre- lated with the significantly thicker fillet – 4-5 percent thicker and firmer than the control group. In summary, the feed with krill stimulated the development of more and firmer muscle. This in turn led to less gaping (7 percent vs 20 percent) and higher yield. There were no negative effects of the fish examined. Norfima’s study supports earlier experi- ments on krill-fed Atlantic salmon. Independent studies at Norway’s Aquaculture Protein Center showed that dietary krill meal, compared with fish meal, stimulated feed intake and growth in salmon (see http://www.nofima.no/filearchive/hl- brosjyre-2012-web_2.pdf). And a commercial-scale feed trial in Chile showed that young Atlantic salmon eat more and grow faster – and bigger – with krill added to their diet. Farmed salmon use the nutrients in the feed to store fat and build muscle. More muscle improves the fillet quantity and quality. Researchers believe the increased feed intake may be due, in part, to the improved palatability of krill-based diets. Long-term collaboration for sustainability Aker BioMarine and BioMar are also collaborating with other companies and international environmental organisa- tions to (1) assure krill’s essential role in marine ecosystems and (2) minimise the risk of krill fishery impacting ecosystem health. Krill are small crustaceans, like shrimp, that maintain the vital dynamics in the food chain between microscopic plants and larger animals, such as seals and whales. Krill are the most abundant animal species on the planet. Though hard to measure, because of their large home range, the biomass is estimated between 120-600 million tonnes. Because of their position in the food chain, changes that affect krill have repercussions that flow through the rest of the ecosystem. Research is underway to examine the human and environmental changes on krill, that is warmer and more acidic oceans. In June 2014 the British Antarctic Survey and WWF co-hosted a workshop on krill conservation in the Scotia Sea and Antarctic Peninsula region. The workshop involved participants from the scientific, conservation and fishery sectors. It concluded that the current catch levels are unlikely problematic, but uncertainties about fishery impact increase with catch levels. Thus, in the management of krill fishery, a research and development strategy is criti- cal. Broadening dialogues and availability of information is equally critical. “Aker BioMarine is taking pro-active initiatives to do just that as it continues to pioneer further development,” Nordrum said. Salmon fillet gap 3Krill improves fillet yield and quality A NEW COMMERCIAL-SCALE PROJECT REVEALED THAT KRILL FEED IMPROVES SALMON FILLET QUALITY AND QUANTITY 36 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC
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  • 8. 4 IN SALMONID FEEDS V olatility of supply, price and quality of commonly-used ingredients and lack of proper characterisation of their components are forcing aqua- culture feed manufacturers to use high safety margins for nutrients while formulating a feed. Techniques such as cooking, conditioning, soaking and finally, using enzymes for various components are increasingly used to improve the quality of ingredients in feed or to reduce the variations in their quality. Besides phytase (for phosphorus) and some carbohydrases, dietary proteolytic enzymes are gaining attention in recent years, mainly because of the need for better utilisa- tion of proteins from existing sources. Protease breaks down large, indigestible and insoluble proteins to highly digestible smaller peptides and some free amino acids. These small chain peptides may also contain some bioactive properties influencing inges- tion, digestion, absorption, and assimilation of nutrients in animals. These intrinsic properties of protease enzymes are encouraging for nutritionists and feed formulators as they allow them to include more low-digestible protein ingredients without compromising the quality of the feed. The influence of exogenous protease In the intestine of animals, polypeptides are digested to smaller peptides and amino acids by several enzymes derived from pancreas or secretory cells of the intestinal epithelium in slightly alkaline environment achieved by pancreatic secretion of bicarbonates and bile acids from the gall bladder (see Figure 1). The absorption of nutrients occurs in the intestine by optimising the intestinal surface area within the constraints of the coelomic cavity. Presence of exogenous protease can influence the rate of reactions in the intestine enhancing nutrient utilisation efficiency of the animals. Effects of protease in aquaculture feed can be manifested in more digestible proteins in feed, improved digestibility of nutrients in an ingredient, better mucosal health, growth and feed conversion of the farmed aquatic animals. Trials with shrimp, crab, salmonids, carps, tilapia, pangasius, seabream and other spe- cies have shown significant improvement in growth, feed conversion or nutrient utilisation efficiency. In studies with salmonids spe- cies, addition of protease in feed not only improved the protein quality of the feed but also stimulated gut health, growth, and feed conversion helping the bottom line of feed manufacturers and producers. Improving protein quality In several in-vitro and in-vivo studies with the Jefo protease, a marked improvement in protein digestibility of ingredient and feed was observed. In a study conducted at the University of Saskatchewan of Canada, addition of the protease to a co-extruded canola-pea based diets resulted in significant improvement in apparent digestibility of crude protein, energy, lipid and dry matter (P<0.05) in rainbow trout (see Figure 2A) (Drew et al. 2005). The improvement was less pronounced in the co-extruded flax-pea based diets. Availability of more digestible nutrients also resulted in improved feed conversion and growth of rainbow trout fed diets containing with the protease (see Figures 2B and 2C). In another in-vivo study conducted at the Universidad Catolica de Temuco with three species of salmonids (coho salmon, Atlantic salmon and rainbow trout), both protein and carbohydrate digestibility were improved significantly in fish fed the treat- ment diets containing the protease than those fed the control diets (Chowdhury 2012). In an in-vitro digestibility study at the Universidad de Concepcion of Chile, protein digestibility of commercially extruded (extrusion temp. 120oC) salmonids feeds with and without protease was determined using the HCl- Pepsin method. The method involved grinding of the feed samples followed by HCl- Figure 1: Addition of an exogenous protease in feed during manufacturing and how it affects the protein quality of feed and fate of nutrients in the intestine of animals HEAT-STABLE PROTEASE Experiences from Canada and Chile by M.A. Kabir Chowdhury, PhD, Jefo Nutrition Inc., Saint-Hyacinthe, Quebec, Canada Dr Pedro Cardenas Villarroal, Alinat Chile, Chile 38 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC
  • 9. Pepsin digestion for 16 hours and then, separation of solids. The protein digestibility of a feed was then determined using the following equation: Protein Digestibility (%) = 100 x (Initial CP – Final CP)/Initial CP The protein digestibility was analysed in three different hydro- lysing conditions (temperature and pH). In all three cases, sig- nificantly more digestible protein was reported in feeds containing the protease than in those with- out (see Figure 3). Growth performance and intestinal health Several growth and digest- ibility trials conducted in Canada and Chile showed significant improvement in performance of the test animals fed diets contain- ing the protease compared to those fed the control diets (see Table 1). Similarly, height (µm), density and structure of intestinal villi also showed a marked improvement in fish fed the protease diets (see Figure 4). Increased availability of nutri- ents coupled with increased intestinal nutrient absorption capacity resulted in the better growth and feed conversion in treatment animals. Challenges for using a protease enzyme Issues with heat-stability have been a major hindrance for the use of enzymes in aqua- feed. Very few enzymes in the mar- ket today are truly heat-stable. Figure 2: (A) ADC of crude protein in co-extruded flax:pea and canola:pea diets with and without Jefo protease in rainbow trout; (B) Feed conversion and (C) specific growth rate of rainbow trout fed co-extruded flax:pea and canola:pea with and without Jefo protease July-August 2014 | INTERNATIONAL AQUAFEED | 39 EXPERT T●PIC
  • 10. In addition, it is difficult for feed manu- facturers to compare efficacy of various enzymes to improve the protein quality of their feed using traditional or prescribed enzymatic activity assays. Traditional or prescribed enzymatic assays rely on spe- cific substrate, which may not be suitable for a feed. Feedmills must be able to rapidly and accurately test complete feeds for the presence of a protease as part of their QA/ QC process. The in-vitro protein digest- ibility assays provide a solution to this problem enabling feed manufacturers to test the effects of an enzyme not by meas- uring activity but in real term, the quality of proteins. This innovative solution should be stand- ardised and utilised as a tool to compare effects of different enzymes on a particular feed. Preference to multi-enzyme containing protease-complex has also been a rising phenomenon. All enzymes are proteins and add- ing a protease in the cocktail creates a situation where other enzymes become the nearest substrate for the protease. While it is acceptable to use all the carbohydrases together, using protease in a cocktail usually reduces the efficacy of other enzymes. Several published and unpublished trials with carps, shrimp and salmonids showed lower beneficial effects of multi-enzyme com- pared to a single protease or a protease- complex. If intended, it is recommended to use protease either separately or in a protected form in a multi-enzyme cocktail to prevent hydrolysis of other enzymes. Conclusion Apart from their availability and poor nutrient characterisation, imbal- anced amino acid profiles, poor digest- ibility of nutrients, presence of various anti-nutritional factors has been limiting the use of some novel ingredients in aquaculture feed. Using a protease enzyme would therefore be a useful solution to address these unknown factors. It can be assumed that in the near future, similar to phytase, protease enzymes would become an essential component of feed as a cost-effective solution to improve the quality of salmonids feeds. References: Chowdhury, M.A.K. 2012. Aquafeed: Advances in Processing & Formulation, Autumn Issue. Drew et al. 2005. Animal Feed Science and Technology, 119:117-128 Table 1. Growth performance and intestinal villi height of rainbow trout fed diets containing graded level (0, 175, 250 ppm) of Jefo protease Treatments Initial body weight (g) Final body weight (g) Specific growth rate (SGR, %) Thermal- unit Growth Coefficient (TGC) FCR Villi size (µm) Control 390 850a 0.92a 2.52a 1.43b 630a Control + 175 ppm protease 402 971b 1.05b 2.94b 1.35a 663b Control + 250 ppm protease 399 987b 1.07b 3.03b 1.33a 737b Notes: Different letters in a column denote significant differences (P<0.05) among the treatments Figure 4. Structure of intestinal villi in rainbow trout fed diets with and without Jefo protease Figure 3: Protein digestibility (%) of extruded salmonids feeds with and without protease as determined by HCl-Pepsin method at three different hydrolyzing conditions 40 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC
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  • 12. 5 N ew Zealand (NZ) has no native Salmonid species and in these days of high biosecurity it always makes you wonder how imported species have become established. In the case of salmon in New Zealand it seems that colonists back in the 19th Century were keen to have access to pleasures that were associated with the very wealthy – the right to hunt and to fish for salmon and trout. At that time NZ rivers were devoid of sporting fish hence species were imported. One of the main organisations behind this work was the Auckland Acclimatisation Society (AAS), which is still in existence today. AAS was New Zealand’s first such society and was established around 1861. Many others soon followed, including in Whanganui and Nelson in 1863, and Otago and Canterbury in 1864. Their rules were very similar to the British Acclimatisation Society and focused on introducing all manner of new species as long as they were ‘innoxious’. By 1866, the British society had merged with the Ornithological Society. New Zealand became the standard set- ting for a network of regional acclimatisa- tion societies that lasted almost 130 years – although their role later changed. Their activities received government sanction, but not financial support. In 1867, the first of a series of Animal Protection Acts in NZ protected many intro- duced animals and formally recognised the acclimatisation societies. The importation of trout was enabled by the Salmon and Trout Act, passed in the same year. Exchange agreements Species exchange agreements were made between New Zealand societies and those overseas. At first many societies had gardens for propagating new plant species, but these were soon shed in favour of focusing on animals, as a result, hatcheries were built for breeding trout and aviaries for raising game birds, for release into the wild. Farmer and rabbit inspector, Lake Ayson, is regarded as being the main person responsi- ble for introducing Chinook salmon into New Zealand. He had apparently seen the successful introduction of Brown Trout in the late 1800s (strangely introduced from Tasmania) and had some first-hand knowledge through being appointed curator of the Masterton trout hatchery. In 1898 he became the Fisheries Commissioner for the country and as a prior- ity decided to identify fish species that would be suitable for New Zealand. Whilst in the USA on a research trip he was offered half a million Chinook ova free-of-charge and from there history was created. King Salmon Chinook or quinnat salmon (Oncorhynchus tshawytscha) are native to the north-west coast of North America and north-east Asia but are known in New Zealand by the term King Salmon. New Zealand appears the only place in the world where Chinook salmon have become established successfully outside their natural range. Other species such as Atlantic and Sockeye were also imported and from the records there was a strong feeling that the Government had backed the wrong species but history now shows that is not the case. Chinook are the largest species of the Salmonidae family in New Zealand, com- monly reaching 10–15 kilograms. Most adults are three years old when they spawn. When they enter river mouths on their spawning runs, they are very silvery in colour – but this gets duller the longer they stay in fresh water. The fish are found mainly on the South Island’s east coast, from the Waiau River in North Canterbury to the Clutha River in South Otago. There are also small runs in the Paringa, Taramakau and Hokitika Rivers on the West Coast and the renowned fisheries are the Waitaki, Rangitātā, Rakaia and Waimakariri rivers. The taking of water for irrigation has seen these rivers suffer from river mouth closure in summer. Reports have it that in the 2000s they were no longer regarded as good salmon fisheries. Small landlocked Chinook salmon can also be caught in some South Island lakes such as Lake Wakatipu. Dams on the Clutha River prevent them migrating to sea, so they never grow to any great size (they are typically less than one kilogram). Occasionally stray salmon are found in North Island Rivers. Ocean ranching plans and canal farms In the 1970s and 1980s there were also plans for ‘ocean ranching’ – commercialis- ing the fishery – based on the theory that hundreds of thousands of salmon would be hatched from ova and released. They would go to sea and feed at no cost and come back as adults to be harvested. The plans went ahead and the salmon were released, but they did not come back. In the 2000s commercial salmon farms operated at South Island freshwater sites such as Waikoropupū Springs near Tākaka, and the Tekapo canal in the Mackenzie country. Most sea farming occurs in the Marlborough Sounds, Stewart Island and Akaroa Harbour, while fresh water opera- tions in Canterbury, Otago and Tasman KING SALMON The successful transposing of Chinook salmon to New Zealand 42 | INTERNATIONAL AQUAFEED | July-August 2014 EXPERT T●PIC
  • 13. utilise ponds, raceways and hydro canals for grow out operations. The salmon are born in land-based hatch- eries and transferred to sea pens or fresh water farms to grow out to harvest size. New Zealand has very focused farming practices, strict bio-security procedures and absence of any native salmon species mean that the King Salmon are raised without need for vaccines or antibiotics. Code of Practice The New Zealand Salmon Farmers Association’s Finfish Aquaculture Environmental Code of Practice states that raw material for fish feeds should come from sustainably managed fisheries. Temperature is an important factor in determining fish health and growth. King Salmon thrive in cooler waters and best growth is achieved at a temperature of 12-17°C. King Salmon take around 12-18 months to grow in sea water. Depending on market requirements, the salmon are harvest- ed at an average of approximately 3.5 - 4.0kg. Farm site selection is very critical and remains the subject of much debate and, as has been seen recently with legal challenges in the New Zealand Supreme Court. Farms tend to be placed in areas with strong currents to flush the cages and improve the rearing environment and minimise the effects of waste on the environment. The Global Aquaculture Performance Index (GAPI), developed by Dr John Volpe and the Seafood Ecology Research Group at the University of Victoria, Canada, rated New Zealand is the top performer of all 22 assessed salmon farming countries, with a country score of 73. While GAPI only considers the produc- tion of Chinook salmon in New Zealand, according to FAO production data, Chinook salmon actually accounted for all marine finfish production in New Zealand in 2007. Relatively low, dispersed production drives New Zealand’s cumulative country score up to 90—among the highest cumulative scores of all assessed countries. Dominance of the domestic market Initially the industry was driven by the export market but currently the domestic market is absorbing some 60-70 percent of production. The main organisations involved in arms are NZ King Salmon (60-70 percent of NZ production), Sanford (20-25 percent) and Mount Cook Alpine Salmon. Mt Cook Alpine Salmon is driving a bold NZ$20 million expansion plan to fuel a 1400 percent production increase for the company within four years. This organisation was pro- ducing around 500 tonnes in 2011 and with a NZ$20 million expansion, including a pro- cessing factory and a value-added plant, they believe they will be turning out 2000 tonnes in 2014 onwards. New Zealand King Salmon has been through application processes to increase its 2011 production of 7500 tonnes of salmon a year to 15,000 tonnes by 2015-16. Only a small percentage of farms have been granted permis- sion through Supreme Court rulings so the chances of this happening have been stalled. Overall NZ King Salmon remains a strong player in the New Zealand Seafood industry but its future is being questioned by a strong conservation movement and people who would like to see little if anything in the pristine waters of the Marlborough Sounds References: ‘Swimming Upstream’ by Jennifer Haworth http://web.uvic.ca/~gapi/results/browse/ newZealand.html http://www.nurturedseafood.com/aquaculture-in- nz/industry-overview/key-facts/ http://aquaculture.org.nz/wp-content/ uploads/2012/05/NZ-Aquaculture-Facts-2012.pdf http://www.seafoodnewzealand.org.nz/our-industry/ key-facts/ http://www.teara.govt.nz/ July-August 2014 | INTERNATIONAL AQUAFEED | 43 EXPERT T●PIC SAVE THE DATE September 23-25, 2014 | Beijing, China The international Feed-to-Meat platform for mainland China VIV China2014 establish track record within Ukrainian busi- ness circles. They told International Aquafeed, at the Future Fish Eurasia exhibition, that working with international partners who all spotted an opportunity in the industry and are looking for investment. The aim is to help restore Ukraine to be the ‘bread basket’ of Europe again. They are complimenting their local knowl- edge and experience with international tech- nical fish expertise and food business know- how. Founding partner Petro Berezhnyi explains, “Through our relationship with key Ukrainian food retailers we discovered that there is a shortfall within the Ukrainian market for fresh fish. “We see an opportunity in the market place to develop an aquaculture business in Ukraine that is focused on delivering quality, freshness, and superior customer service.” Ukraine has over 71,000 rivers and lakes. In particular Mr Berezhnyi sees the opportuni- ties to locate such fish farms in the western half of the country where the topography, infrastructure and water quality is ideal for aquaculture growth. For decades Ukraine has had a renowned reputation as a leading agricultural producer and exporter. To put the country into a European context, Ukraine has a greater landmass than France. Fifty-four percent of Ukrainian land is used for agriculture, ranking it third globally in this area. In fact, Ukraine’s agricultural arable land area is almost one-third of the existing agri- culture land area of the entire European Union. FishFarm Ukraine also plans to take advantage of Ukraine’s prowess as a leading food producer. Advisory Board Member, Tom O’Callaghan says, “Ukrainian’s traditionally appreciate high quality food. “Yet, at the same time Ukraine needs to do more to promote itself across the world as a country with an abundance of natural resources that compliment superior food pro- duction. As we enter into the EU Association Agreement we anticipate both an overhaul and modernisation of Ukrainian food legisla- tion, coupled with a greater awareness across Europe of the food production capability of Ukraine. “We strongly believe that these two fac- tors will also help strengthen and grow our business.” Regional Growth Indeed, Ukraine’s position as one of the 10 designated Central and Eastern Europe (CEE) countries and traditional relationships with neighbouring former Soviet Union, Commonwealth of Independent States (CIS) countries facilitate the potential for greater regional growth. Neighbours Poland, Russia and Belarus imported over €1.4 billion in fresh fish in 2013. Regional demands for fish products with continue to outstrip supply for the foresee- able future. This adds to the attractiveness of aquaculture development across Ukraine. As illustrated in the table above, CEE & CIS countries account for about 8 percent of global fish imports. However, the signing of the EU Association Agreement will bring added possibilities for Ukrainian food busi- nesses to develop business within the world’s largest import market for fish. Mr. Berezhnyi concluded, “Our existing business model is initially focused on fulfilling the untapped demands of the local Ukrainian market. Nevertheless, looking into the horizon, we foresee teaming up with international part- ners to exploit wider export opportunities across Europe”. Their plan is formulated to start with farming trout due to its adaptabil- ity on land, the high quality of the product and because it is a good value for money alternative to salmon. A leaving hint from Mr. Berezhnyi at moving to farm additional species such as crayfish, and cheap sorts of fish like carp in the future could be an excit- ing development for this fish farm. July-August 2014 | INTERNATIONAL AQUAFEED | 15 FEATURE ANDRITZ Feed & Biofuel A/S Europe, Asia, and South America: andritz-fb@andritz.com USA and Canada: andritz-fb.us@andritz.com www.andritz.com Your global technology process supplier for the aqua feed industry ANDRITZ is one of the world’s leading suppliers of techno­ logies, systems, and services relating to advanced indu­ strial equipment for the aqua feed industry. With an in-depth knowledge of each key pro- cess, we can supply a compa- tible and homogeneous solution from raw material intake to finis­ hed feed bagging.
  • 14. www.aquafeed.co.uk LINKS • See the full issue • Visit the International Aquafeed website • Contact the International Aquafeed Team • Subscribe to International Aquafeed Tilapia farming in China Ukrainian Fish Farming: – Opportunities for growth Volume 17 Issue 4 2014 - JulY | AuGusT INCORPORATING FISH FARMING TECHNOLOGY El Niño – plan ahead and manage the risk Fish Farming Technology supplement - Stock protection - Biomass control - Technology round up Microalgae: – A sea of opportunities for the aquaculture industry This digital re-print is part of the July | August 2014 edition of International Aquafeed magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link above. INFORMATION FOR ADVERTISERS - CLICK HERE