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CASE STUDY

Camfil Farr
The First Company to achieve BSI’s
Energy Reduction Verification (ERV) Kitemark scheme
Flying the Kitemark for energy Saving
 

Case Study: Camfil Farr 
 
Introduction:
 
Since Camfil Farr’s Environmental Management System first achieved accreditation to BS EN 14001 
in 2000, the Company has continued to be at the forefront of addressing the need for businesses to 
reduce their energy consumption and environmental impacts.  
Through  the  continued  application  of  careful  energy  management,  robust  monitoring  and 
measurement  of  energy  consumption  and  waste  streams,  Companywide  involvement  and  a 
philosophy of ‘practice what you preach’, Camfil Farr have continued to lead by example by being 
the first UK manufacturing company to achieve accreditation to BS EN 16001 in July 2010, and more 
recently  the  first  Company  in  the  world  to  be  awarded  the  BSi’s  Kitemark  in  Energy  Reduction 
Verification (ERV).  
 
Company Background:
 
Camfil Farr is the world leader in air filtration and clean air solutions, with 22 production plants and 
Research and Development centres worldwide.  
Its  UK  headquarters  and  manufacturing  plant  in  Haslingden,  Lancashire  is  home  to  over  200 
employees, and has a turnover of 20 Million pounds.  
As  market  leaders,  Camfil  Farr  have  demonstrated  that  air  filters  directly  influence  energy 
consumption within air handling units that heat, cool and clean the air of approximately 60,000 air 
conditioned buildings in the UK alone. 
Camfil  Farr  differ  from  their  competitors  in  their  approach,  producing  air  filters  that  can  deliver  a 
tangible  reduction  in  energy  consumption,  and  therefore  carbon  emissions,  and  have  superior 
maintenance cycles, further reducing running costs.  
 
One  of  Camfil  Farr’s  key  goals  is  to  educate  property  managers  and  building  owners  to  the 
substantial financial and quality opportunities that exist by simply replacing their existing air filters 
with Low Energy Air Filters.  
Through  life‐cycle  cost  analysis,  this  often  equates  to  a  no/low  capital  investment  with  payback 
achieved within a matter of months.  
 
 
The steps taken to achieve the BSI Kitemark
 
Recognition for change
 
In  order  to  understand  the  challenges  associated  with  achieving  energy  consumption  reduction, 
Camfil  Farr  first  had  to  understand  the  political,  legislative,  economic  and  environmental  issues 
facing  building  owners.  The  Company  Started  by  interrogating  their  own  energy  usage  at  their 
manufacturing  facility  in  Haslingden,  in  order  to  understand  the  steps  necessary  to  achieving  best 
practice. The aim of this study was to establish an Energy Management System compliant with the 
latest BSI accreditation. 
The Haslingden head office and manufacturing facility seemed to be the logical place to start as it is 
typical  of  many  a  manufacturing  plants,  and  represents  a  good  cross  section  of  what  energy 
considerations other organisations are facing.  
As  a  manufacturing,  distribution  and  service  operation  the  Company  had  a  unique  opportunity  to 
address current, and what were likely to be future energy consumption considerations placed on any 
business, and implement solutions early in the process. Considerations included: 
 
      Rising and unstable energy costs. 
      Increasing  legislation  following  from  European  Parliament  Building  Directive  on  Energy 
       Performance  Certificates  and  current  mandatory  Air  Conditioning  Inspections  (cooling 
       capacity in excess of 250KW) 
      Sustainability strategy for Camfil Farr group 
      Carbon Reduction Commitment readiness 
      Government  driving  consumption  reduction  as  an  infinitely  less  expensive  option  than  huge 
       investment in more energy capacity 
      Socially more acceptable for our employees, suppliers and customers to learn how to reduce 
       energy and save money. 
 
Researching and implementing the initial changes
 
In 2006, Camfil Farr commissioned the Carbon Trust to complete a report on the organisation.  
Based on the findings of the report, the Company were able to identify key areas on which to initially 
concentrate their efforts, based on the principal of ‘least effort, biggest reward’.  
With  a  list  of  potential  energy  saving  actions  identified,  the  management  team  quickly  actioned  a 
number of ‘quick‐win’ initiatives, known internally as JDI’s – Just Do It’s!  
 
Engaging the organisation 
 
Camfil Farr recognised that in order to deliver a step change in the way the organisation considered 
energy  consumption,  success  would  only  be  achieved  through  engaging  every  member  of  the 
organisation.  
Camfil  Farr’s  energy  reduction  employment  engagement  scheme  was  launched,  known  as  CEASE 
(Camfil Energy Awareness Saves Environment).  
The  initiative  was  launched  in  2007,  and  through  a  gain  share  involvement  that  consisted  of 
educating  and  listening  to  suggestions  from  their  staff.  Camfil  Farr  incentivised  the  process  by 
rewarding  individuals  and  teams  who  suggested  ideas  and  processes  that  would  reduce  energy 
consumption.  The  process  began  to  pick  up  pace,  and  positively  motivated  employees  began  to 
adopt energy saving consideration and practices not only at work, but also into their home lives.  
Energy  saving  consideration  became  an  integral  part  of  employee’s  jobs,  with  positive  attitudes 
toward energy saving reaping financial benefits on a Company and personal level.  
As  part  of  the  initiative,  Camfil  Farr  hold  an  annual  ‘Sustainability  Week’  in  which  employees  are 
encouraged to consider their working environment and practices and make suggestions that could 
lead  to  further  energy  savings.  During  their  2009  Sustainability  Week,  employees  made  147 
suggestions, of which 74 were JDI’s! 
 
Implementing the BS EN 16001 Energy Management System
 
Camfil Farr had successfully maintained accreditation to BS EN 14001 for a decade, using a proven 
energy management system. The Company recognised that to maintain competitive advantage, and 
demonstrate that it had a thorough understanding of the efficiency of its own operations, as well as 
understanding  the  political,  legislative,  economic  and  environmental  issues  facing  itself  and  its 
customers, that the next logical step was to attain BS EN 16001.  
As BS EN 16001 was effectively a new standard, Camfil Farr played an active role in developing and 
trialling BSI’s assessment and certification scheme.  
 
Camfil  had  for  some  time  effectively  measured  and  reported  on  energy  and  utility  consumption. 
With a culture of energy awareness already apparent throughout the business, the transition from 
BS EN 14001 to BS EN 16001 was relatively straightforward.  
 
“The  implementation  of  an  energy  management  system  has  been  easier  than  we  thought  it  would 
be,”  says  Bill  Wilkinson,  Managing  Director.  “To  date  we  have  seen  significant  cost  savings  and  a 
reduction  in  CO2  emissions  with  minimal  capital  outlay.  With  an  existing  environmental 
management system (ISO 14001) in place for ten years, we were able to integrate the requirements 
of BS EN 16001 into our operation somewhat seamlessly – measuring and monitoring energy costs is 
an inherent part of the Camfil culture.” 
 
“The  new  energy  management  system  however  has  prompted  us  to  adapt  our  existing  data 
collection activities and identify non‐conformances,” continues Wilkinson. “By establishing a base line 
and measuring against pre‐agreed factors we have been able to develop a continuous improvement 
culture which fits perfectly with our lean manufacturing model.  
Independent certification will ‘rubber stamp’ us as a trustworthy and truly sustainable business which 
hugely benefits the industry we work in. Our influence in the Greater London area alone can reduce 
energy consumption dramatically.” 
 
“Internally the management system has helped engage employees and provided a vehicle to harvest 
ideas  as  well  as  improve  profitability.  Certification  will  provide  independent  third  party  assurance 
that  Camfil  is  a  progressive,  well  managed  and  professional  organisation.  However,  we  recognise 
that achievement is temporary and continual improvement is what really counts.” 
 
With  BS  EN  16001  certification  awarded,  Camfil  Farr  is  now  in  a  position  to  demonstrate  to  key 
stakeholders  that  the  organisation  continues  to  meet  the  very  latest  energy  management  best 
practices.  
 
Attaining the Energy Reduction Verification (ERV) Kitemark
 
Following  the  BS  EN  16001  Energy  Management  System  certification,  Camfil  Farr  were  audited  by 
BSI  to  assess  whether  or  not  the  Company  was  suitable,  and  ready,  to  potentially  be  the  first 
Company to be awarded the ERV Kitemark.  
BSI  soon  discovered  that  through  the  energy  management  system  and  monitoring  processes  that 
had  been  in  place  for  some  time  at  Camfil,  the  majority  of  the  proof  mechanisms  required  were 
already available and appropriate, existing data collection activities were simply refined. 
The remainder required just a few months of reviewing specific areas like energy factors.  
With  everything  in  place,  the  Company  undertook  a  Pre‐Audit  to  identify  any  remaining  non 
conformances, which if identified was followed up with a decisive corrective action plan to ensure 
conformity for the main audit.  
Weekly  action  and  review  meetings  were  established  to  maintain  momentum,  creating  a  dynamic 
level of involvement and interest at all levels within the organisation.  
 
Camfil had a real advantage, as the ERV Kitemark requires 2 full fiscal years of data to be available 
before an audit can take place. As this data was already available, Camfil were propelled to the very 
top of the list of eligible Companies.  
 
In  all,  the  smooth  transition  to  the  ERV  Kitemark  took  less  than  six  months  from  joining  the  pilot 
scheme, and less than three months from the pre‐audit.  
 
The Results
 
Through  a  successfully  implemented  BS  EN  16001  Energy  Management  System,  and  meeting  the 
requirements  of  the  ERV  Kitemark,  Camfil  Farr  instilled  a  discipline  and  culture  within  the 
organisation that truly focuses on energy awareness. 
Additionally,  the  awards  demonstrate  to  all  Camfil  Farr  customers  the  culture  required  to  achieve 
the  Kitemark,  allowing  them  to  see  the  opportunity  to  engage  in  their  own  Early  Action  Metric  as 
part of the Carbon Reduction Commitment (CRC) Energy Efficiency Scheme.  
 
The  Energy  Management  System  and  the  ERV  Kitemark  resulted  in  substantial  cost  savings  to  the 
organisation,  and  a  significant  reduction  in  CO2  emissions.  For  relatively  little  outlay,  the  systems 
required  to  achieve  the  Kitemark  have  delivered  tangible  results  that  clearly  prove  that  energy 
management is not only the right thing to do morally, but also financially.   
 
Savings achieved in the first year: 
 
Gas               35% 
Electricity       22% 
Water             12% 
Diesel Fuel       19% 
Waste             17% 
 
This equates to a financial saving of approximately £120,000.00 
 
In  the  second  year,  an  additional  14%  saving  (audited)  was  achieved,  equating  to  a  further 
£80,000.00 saving.  
 
The initiative also delivered a host of process improvements throughout the organisation, ensuring 
that Camfil Farr continues to maintain continuous improvement philosophy.  
 
Through  successfully  achieving  BS  EN  16001  certification,  and  subsequently  becoming  the  first 
company to be awarded the Energy reduction Verification Kitemark truly establishes Camfil Farr as a 
sustainable  Company,  who  through  their  own  knowledge  and  experience  can  effectively  promote 
the benefits of low energy products and services to employees, customers and suppliers across the 
globe.  
  
But  this  is  just  the  beginning,  in  the  words  of  Bill  Wilkinson;  “Achievement  is  only  temporary, 
continuous improvement is what counts” as the company plans to continually review and refine all 
processes that have an effect on energy and utility consumption.  
 
The  whole  process  fits  in  perfectly  with  Camfil  Farr’s  products  ‐  Low  energy  Air  Filters,  which 
typically  save  30%  in  energy  consumption.  Camfil  Farr  low  energy  air  filters  are  also  changed  less 
frequently than competitor products, saving energy, reducing CO2 and reducing waste. 
 
“Everyone  is  starting  to  wake  up  to  the  obscene  waste  of  energy  in  this  country,”  says  Wilkinson. 
“Legislation  has  crept  up  on  everyone  and  there  are  huge  savings  to  be  made  everywhere.  Since  a 
core part of Camfil’s business is selling energy saving filters we felt it was crucial for the organisation 
to be seen to be practising what it preaches!” 
                                                                         
                                                                         
                                                                         
                                                                         
                                                                         
                                                                         
                                                                        Contact information: 

                                                                       Camfil Ltd 
                                                                       Knowsley Road 
                                                                       Haslingden 
                                                                       Lancashire 
                                                                       BB4 4EG 

                                                                       Tel: 0044 (0)1706 238000 
                                                                       Fax: 0044 (0)1706 226736 

                                                                       E‐mail: filtersales@camfil.co.uk  
                                                                        

                                                                       www.camfilfarr.co.uk 
                                                                       www.lowenergyairfilter.co.uk 
                                                                       www.ac‐inspections.co.uk 

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Camfil farr flying the kitemark for energy saving

  • 1. CASE STUDY Camfil Farr The First Company to achieve BSI’s Energy Reduction Verification (ERV) Kitemark scheme
  • 2. Flying the Kitemark for energy Saving   Case Study: Camfil Farr    Introduction:   Since Camfil Farr’s Environmental Management System first achieved accreditation to BS EN 14001  in 2000, the Company has continued to be at the forefront of addressing the need for businesses to  reduce their energy consumption and environmental impacts.   Through  the  continued  application  of  careful  energy  management,  robust  monitoring  and  measurement  of  energy  consumption  and  waste  streams,  Companywide  involvement  and  a  philosophy of ‘practice what you preach’, Camfil Farr have continued to lead by example by being  the first UK manufacturing company to achieve accreditation to BS EN 16001 in July 2010, and more  recently  the  first  Company  in  the  world  to  be  awarded  the  BSi’s  Kitemark  in  Energy  Reduction  Verification (ERV).     Company Background:   Camfil Farr is the world leader in air filtration and clean air solutions, with 22 production plants and  Research and Development centres worldwide.   Its  UK  headquarters  and  manufacturing  plant  in  Haslingden,  Lancashire  is  home  to  over  200  employees, and has a turnover of 20 Million pounds.   As  market  leaders,  Camfil  Farr  have  demonstrated  that  air  filters  directly  influence  energy  consumption within air handling units that heat, cool and clean the air of approximately 60,000 air  conditioned buildings in the UK alone.  Camfil  Farr  differ  from  their  competitors  in  their  approach,  producing  air  filters  that  can  deliver  a  tangible  reduction  in  energy  consumption,  and  therefore  carbon  emissions,  and  have  superior  maintenance cycles, further reducing running costs.     One  of  Camfil  Farr’s  key  goals  is  to  educate  property  managers  and  building  owners  to  the  substantial financial and quality opportunities that exist by simply replacing their existing air filters  with Low Energy Air Filters.   Through  life‐cycle  cost  analysis,  this  often  equates  to  a  no/low  capital  investment  with  payback  achieved within a matter of months.      
  • 3. The steps taken to achieve the BSI Kitemark   Recognition for change   In  order  to  understand  the  challenges  associated  with  achieving  energy  consumption  reduction,  Camfil  Farr  first  had  to  understand  the  political,  legislative,  economic  and  environmental  issues  facing  building  owners.  The  Company  Started  by  interrogating  their  own  energy  usage  at  their  manufacturing  facility  in  Haslingden,  in  order  to  understand  the  steps  necessary  to  achieving  best  practice. The aim of this study was to establish an Energy Management System compliant with the  latest BSI accreditation.  The Haslingden head office and manufacturing facility seemed to be the logical place to start as it is  typical  of  many  a  manufacturing  plants,  and  represents  a  good  cross  section  of  what  energy  considerations other organisations are facing.   As  a  manufacturing,  distribution  and  service  operation  the  Company  had  a  unique  opportunity  to  address current, and what were likely to be future energy consumption considerations placed on any  business, and implement solutions early in the process. Considerations included:     Rising and unstable energy costs.   Increasing  legislation  following  from  European  Parliament  Building  Directive  on  Energy  Performance  Certificates  and  current  mandatory  Air  Conditioning  Inspections  (cooling  capacity in excess of 250KW)   Sustainability strategy for Camfil Farr group   Carbon Reduction Commitment readiness   Government  driving  consumption  reduction  as  an  infinitely  less  expensive  option  than  huge  investment in more energy capacity   Socially more acceptable for our employees, suppliers and customers to learn how to reduce  energy and save money.    Researching and implementing the initial changes   In 2006, Camfil Farr commissioned the Carbon Trust to complete a report on the organisation.   Based on the findings of the report, the Company were able to identify key areas on which to initially  concentrate their efforts, based on the principal of ‘least effort, biggest reward’.   With  a  list  of  potential  energy  saving  actions  identified,  the  management  team  quickly  actioned  a  number of ‘quick‐win’ initiatives, known internally as JDI’s – Just Do It’s!     Engaging the organisation    Camfil Farr recognised that in order to deliver a step change in the way the organisation considered  energy  consumption,  success  would  only  be  achieved  through  engaging  every  member  of  the  organisation.   Camfil  Farr’s  energy  reduction  employment  engagement  scheme  was  launched,  known  as  CEASE  (Camfil Energy Awareness Saves Environment).   The  initiative  was  launched  in  2007,  and  through  a  gain  share  involvement  that  consisted  of  educating  and  listening  to  suggestions  from  their  staff.  Camfil  Farr  incentivised  the  process  by 
  • 4. rewarding  individuals  and  teams  who  suggested  ideas  and  processes  that  would  reduce  energy  consumption.  The  process  began  to  pick  up  pace,  and  positively  motivated  employees  began  to  adopt energy saving consideration and practices not only at work, but also into their home lives.   Energy  saving  consideration  became  an  integral  part  of  employee’s  jobs,  with  positive  attitudes  toward energy saving reaping financial benefits on a Company and personal level.   As  part  of  the  initiative,  Camfil  Farr  hold  an  annual  ‘Sustainability  Week’  in  which  employees  are  encouraged to consider their working environment and practices and make suggestions that could  lead  to  further  energy  savings.  During  their  2009  Sustainability  Week,  employees  made  147  suggestions, of which 74 were JDI’s!    Implementing the BS EN 16001 Energy Management System   Camfil Farr had successfully maintained accreditation to BS EN 14001 for a decade, using a proven  energy management system. The Company recognised that to maintain competitive advantage, and  demonstrate that it had a thorough understanding of the efficiency of its own operations, as well as  understanding  the  political,  legislative,  economic  and  environmental  issues  facing  itself  and  its  customers, that the next logical step was to attain BS EN 16001.   As BS EN 16001 was effectively a new standard, Camfil Farr played an active role in developing and  trialling BSI’s assessment and certification scheme.     Camfil  had  for  some  time  effectively  measured  and  reported  on  energy  and  utility  consumption.  With a culture of energy awareness already apparent throughout the business, the transition from  BS EN 14001 to BS EN 16001 was relatively straightforward.     “The  implementation  of  an  energy  management  system  has  been  easier  than  we  thought  it  would  be,”  says  Bill  Wilkinson,  Managing  Director.  “To  date  we  have  seen  significant  cost  savings  and  a  reduction  in  CO2  emissions  with  minimal  capital  outlay.  With  an  existing  environmental  management system (ISO 14001) in place for ten years, we were able to integrate the requirements  of BS EN 16001 into our operation somewhat seamlessly – measuring and monitoring energy costs is  an inherent part of the Camfil culture.”    “The  new  energy  management  system  however  has  prompted  us  to  adapt  our  existing  data  collection activities and identify non‐conformances,” continues Wilkinson. “By establishing a base line  and measuring against pre‐agreed factors we have been able to develop a continuous improvement  culture which fits perfectly with our lean manufacturing model.   Independent certification will ‘rubber stamp’ us as a trustworthy and truly sustainable business which  hugely benefits the industry we work in. Our influence in the Greater London area alone can reduce  energy consumption dramatically.”    “Internally the management system has helped engage employees and provided a vehicle to harvest  ideas  as  well  as  improve  profitability.  Certification  will  provide  independent  third  party  assurance  that  Camfil  is  a  progressive,  well  managed  and  professional  organisation.  However,  we  recognise  that achievement is temporary and continual improvement is what really counts.”    With  BS  EN  16001  certification  awarded,  Camfil  Farr  is  now  in  a  position  to  demonstrate  to  key  stakeholders  that  the  organisation  continues  to  meet  the  very  latest  energy  management  best  practices.    
  • 5. Attaining the Energy Reduction Verification (ERV) Kitemark   Following  the  BS  EN  16001  Energy  Management  System  certification,  Camfil  Farr  were  audited  by  BSI  to  assess  whether  or  not  the  Company  was  suitable,  and  ready,  to  potentially  be  the  first  Company to be awarded the ERV Kitemark.   BSI  soon  discovered  that  through  the  energy  management  system  and  monitoring  processes  that  had  been  in  place  for  some  time  at  Camfil,  the  majority  of  the  proof  mechanisms  required  were  already available and appropriate, existing data collection activities were simply refined.  The remainder required just a few months of reviewing specific areas like energy factors.   With  everything  in  place,  the  Company  undertook  a  Pre‐Audit  to  identify  any  remaining  non  conformances, which if identified was followed up with a decisive corrective action plan to ensure  conformity for the main audit.   Weekly  action  and  review  meetings  were  established  to  maintain  momentum,  creating  a  dynamic  level of involvement and interest at all levels within the organisation.     Camfil had a real advantage, as the ERV Kitemark requires 2 full fiscal years of data to be available  before an audit can take place. As this data was already available, Camfil were propelled to the very  top of the list of eligible Companies.     In  all,  the  smooth  transition  to  the  ERV  Kitemark  took  less  than  six  months  from  joining  the  pilot  scheme, and less than three months from the pre‐audit.     The Results   Through  a  successfully  implemented  BS  EN  16001  Energy  Management  System,  and  meeting  the  requirements  of  the  ERV  Kitemark,  Camfil  Farr  instilled  a  discipline  and  culture  within  the  organisation that truly focuses on energy awareness.  Additionally,  the  awards  demonstrate  to  all  Camfil  Farr  customers  the  culture  required  to  achieve  the  Kitemark,  allowing  them  to  see  the  opportunity  to  engage  in  their  own  Early  Action  Metric  as  part of the Carbon Reduction Commitment (CRC) Energy Efficiency Scheme.     The  Energy  Management  System  and  the  ERV  Kitemark  resulted  in  substantial  cost  savings  to  the  organisation,  and  a  significant  reduction  in  CO2  emissions.  For  relatively  little  outlay,  the  systems  required  to  achieve  the  Kitemark  have  delivered  tangible  results  that  clearly  prove  that  energy  management is not only the right thing to do morally, but also financially.      Savings achieved in the first year:    Gas     35%  Electricity   22%  Water     12%  Diesel Fuel   19%  Waste     17%    This equates to a financial saving of approximately £120,000.00 
  • 6.   In  the  second  year,  an  additional  14%  saving  (audited)  was  achieved,  equating  to  a  further  £80,000.00 saving.     The initiative also delivered a host of process improvements throughout the organisation, ensuring  that Camfil Farr continues to maintain continuous improvement philosophy.     Through  successfully  achieving  BS  EN  16001  certification,  and  subsequently  becoming  the  first  company to be awarded the Energy reduction Verification Kitemark truly establishes Camfil Farr as a  sustainable  Company,  who  through  their  own  knowledge  and  experience  can  effectively  promote  the benefits of low energy products and services to employees, customers and suppliers across the  globe.      But  this  is  just  the  beginning,  in  the  words  of  Bill  Wilkinson;  “Achievement  is  only  temporary,  continuous improvement is what counts” as the company plans to continually review and refine all  processes that have an effect on energy and utility consumption.     The  whole  process  fits  in  perfectly  with  Camfil  Farr’s  products  ‐  Low  energy  Air  Filters,  which  typically  save  30%  in  energy  consumption.  Camfil  Farr  low  energy  air  filters  are  also  changed  less  frequently than competitor products, saving energy, reducing CO2 and reducing waste.    “Everyone  is  starting  to  wake  up  to  the  obscene  waste  of  energy  in  this  country,”  says  Wilkinson.  “Legislation  has  crept  up  on  everyone  and  there  are  huge  savings  to  be  made  everywhere.  Since  a  core part of Camfil’s business is selling energy saving filters we felt it was crucial for the organisation  to be seen to be practising what it preaches!”              Contact information:  Camfil Ltd  Knowsley Road  Haslingden  Lancashire  BB4 4EG  Tel: 0044 (0)1706 238000  Fax: 0044 (0)1706 226736  E‐mail: filtersales@camfil.co.uk     www.camfilfarr.co.uk  www.lowenergyairfilter.co.uk  www.ac‐inspections.co.uk