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Copyright Four51, 2016
Manufacturing
Commerce &
Technology 2020
eCommerce, Mobility and Big Data’s
Impact on the Manufacturing Industry
2
Table of Contents
Executive Summary	 3
Planning for Manufacturing’s Future	 4
A Customer Centric Future	 4
Our Research	 6
Our Results	 7
1. Many Manufacturers Do Not Have a Five-Year Plan	 8	
2. eCommerce Will Replace Sales Reps in Many B2B Buying Situations	 10
	 eCommerce: What You Need to Consider For Your Five-Year Plan	 12
3. The Internet of Things Will Increase The Demand for Mobility	 13
	 Mobility: What You Need to Consider For Your Five-Year Plan	 14
4. Big Data Provides the Greatest Opportunity for Manufacturers	 15
	 Why Big Data?	 16
	 Big Data: What You Need to Consider For Your Five-Year Plan	 16
5. Of Potential Threats, Data Security Is The Biggest Concern	 18
	 Data Security: What You Need to Consider For Your Five-Year Plan
6. Technology Will Have a Significant Impact On The Manufacturing Workforce	 20
	 Future Workforce: What You Need to Consider For Your Five-Year Plan
Conclusion	22
Voice of the Manufacturer	 23
Citations		 25
3
Executive Summary
In January of 2016, we at Four51 conducted a study examining sales and order management methods,
technology usage and areas of planned investment for North American manufacturers.
The study of 200 manufacturing leaders, primarily manager level and above, found that 54% of respondents
currently utilize offline methods – sales representatives (33%), phone/call center (18%) and fax (3%) – as the
primary means to manage customer orders. Twenty-five percent of manufacturers say they’re still relying on
fax for at least some of their orders.
This stands in contrast to the only 29% utilizing eCommerce as the primary order management method today
with the majority (61%) using eCommerce for less than half of orders.
A full 45% of manufacturers aren’t using eCommerce at all today, indicating a missed opportunity to tap this
channel for sales and order management. Twenty-two percent of respondents don’t have or don’t know if they
have a five-year business that contemplates the year 2020. Taken together, these data points raise concerns
that North American manufacturers may be ill-prepared to adopt eCommerce and its benefits in the near
future. More broadly, this indicates a blind spot in strategic planning for manufacturers who aren’t thinking as
far out as 2020 yet.
The need for a greater focus on mobile also surfaced in the research with nearly 38% of respondents noting
they don’t have or don’t know if they have an eCommerce site that’s optimized for mobile devices. Respondents
did, however, indicate that they expect to invest more in mobile app strategies in the future, with 53%
acknowledging plans to do so by 2020.
Respondents indicated that offline methods will fall from 54% to 34% as the primary means to manage
customer orders by 2020. The percentage that envision eCommerce as the primary method will rise from 29%
to 45%, and 56% believe more than half of their sales will be done via eCommerce by 2020.
Top areas for future technology investment by 2020 as noted by respondents showed similar results: Online
commerce (42%), big data and data science (42%), mobile commerce (40%), digital payments (38%), the Internet
of Things (35%) and predictive intelligence (31%).
Manufacturers must place significant importance on the customer relationship, digital business practices, and
an IoT strategy to stay competitive throughout the next 5 years.
4
Manufacturing is changing, and the pace of change is accelerating. The latest set of disruptions - the internet,
big data, modern APIs, mobile, robotics, 3D printing, and more - are all new change agents which you, as
manufacturers, need to grapple with, and will need to conquer to move forward.
While you are dealing with the implications of all these existing changes, you also have to anticipate the next set of
changes that are sure to come. Dealing with one big disruption is hard enough, but you are forced to deal with the
effect of multiple, compounding technological advances occurring at once.
Futurist Gerd Leonhard delivered a keynote at KPMG’s 2015 Robotics Innovation Symposium titled “The Digital
Transformation of Business and Society: Challenges and Opportunities by 20201
.” Gerd’s opinion is that “we are
still vastly underestimating the sheer velocity of change.”
He described our current pivot point of exponential change: a point in history where humanity will change more in
the next twenty years than in the previous 300. Because of that, he encouraged the audience to look five years into
the future. Future planning is so important that he urged his audience to spend 3 to 5 percent of their time focused
on foresight. That is, to focus on what could be, instead of what is.
In times of change the greatest danger is to act with yesterday’s logic
-Peter Druker
To illustrate his point, Gerd shared that six years ago he advised a German auto company about the driverless car
and the implications of a sharing economy. At the time, they laughed at him. Are they laughing now?
“ ”
Planning For Manufacturing’s Future
A Customer-Centric Future
Central to your plan as a manufacturer is, of course, your customer. Your customer is the catalyst for many of the
technological changes you will be implementing.
We have entered an era that Forrester calls the age of the customer. It is their theory that putting the focus on
your customer now matters more than any other strategic imperative2
.
If you want to thrive today, you need to create an experience the customer wants, not force your customer to adapt
to the experience you want them to have. Forward thinking manufacturers understand this and are investing in
the concept of Digital Self-Service.
5
I prefer gathering information
online on my own
I prefer not to interact
with a sales rep
Prefer to buy online when
I’ve decided what to buy
Buying from a website
is more convenient
53%
59%
74%
93%
Self-service B2B eCommerce rivals
full-service B2B commerce in importance
Digital Self-Service gives customers what they want,
and what they want is the ability to research and buy
products online. However, their desire does not stop
there. In fact, Gartner predicts that by 2020, customers
will manage 85 percent of their relationship with the
enterprise without interacting with a human.
That relationship with manufacturers might include the
ability to customize parts, manage delivery timetables,
and request and schedule field service calls. In some
cases, it could even add the capability to download a
file from your website, and print a part on demand.
Death Of A (B2B) Salesman, Forrester Research, Inc., April 13, 2015
Internet Retailer Q1 2015, US B2B Buyer Channel Preferences Online
Survey
6
$ 0–5M
8.16% 8.16%
10.97%
6–20M 21–50M 51–100M 101–500M 501–1B
14.54% 14.80%
13.52%
1–5B
13.01%
>5B
16.84%
Company Annual Revenues?
Which best describes who buys your products?
28.77% 26.42% 44.81%
Businesses Consumers Businesses & Consumers
Is your eCommerce site optimized to work on
mobile devices (smartphones and tablets)?
YES
63.21%
NO
17.45%
DON’T KNOW
17.45%
NOT APPLICABLE
17.45%
Four51 Manufacturing 2020 Survey, 2016.
Four51 Manufacturing 2020 Survey, 2016.
Four51 Manufacturing 2020 Survey, 2016.
Four51 Manufacturing 2020 Survey, 2016.
Figure 4
Given that we are now experiencing a pivotal point of exponential change, we at Four51 wanted to understand how
manufacturers are dealing with and planning for technological advances.
Executive
Sales
Marketing
28.57%
5.61%
3.06%
Accounting/Finance8.67%
Customer Services/Support5.87%
Technical/IT16.33%
Logistics/Supply Chain3.57%
Product management/Engineering10.97%
Other (Please Specify)17.35%
What is your current role?
Our Research
Figure 1
Figure 2
Figure 3
In January 2016 we surveyed North American
manufacturers about their future planning and their
thoughts on the impact technology has on their organization.
We received a total of 415 partial responses and 200
complete responses.
•	 Respondents had at least 250 employees working at
their organization, with over 60 percent of respondents
at a manufacturer with more than 1,000 employees.
•	 Their role spanned a variety of departments and
specialties, with the top three responses being
Executive, Technical/IT, and Product Management/
Engineering. Respondents were required to be at the
manager level or above. (Figure 1)
•	 30 percent of respondents were at a manufacturer with
an annual revenue of over $1 billion, and 73 percent of
respondents were from a manufacturer with an annual
revenue of over $50 million. (Figure 4)
•	 The majority of respondents sell or distribute their
products via a B2B or B2B2C channel. (Figure 2)
•	 36 percent of respondents do not have or don’t know if
they have a website that is mobile responsive. (Figure 3)
7
Based on the survey responses, we discovered six key insights, which we will cover in considerable depth.
The report not only shares the challenges manufacturers face but also offers advice on how to address those
challenges.
1. Many Manufacturers Do Not Have a Five-Year Plan
Almost a quarter of our survey respondents said they do not have, or do not know if their organization has a five-
year business plan that contemplates the year 2020.
2. eCommerce Will Replace Sales Reps In Many B2B Buying Situations
Forty-five percent of manufacturers surveyed believe eCommerce will be the top way they manage orders in 2020,
which represents a 56 percent positive change toward eCommerce. The shift comes at the expense primarily of the
sales and call centers, which show a 39 percent decline and 32 percent decline, respectively.
3. The Internet of Things Will Increase the Demand For Mobility
Forty-two percent of manufacturers are currently using mobile apps to manage their business with a 23 percent
increase in investment in mobile app strategies through 2020.
Over the next five years, this interconnectivity through the growth of Internet of Things will extend throughout
the plant and to customers as well. Mobile devices will be a key in how this technology communicates with the
manufacturing workforce and with customers.
4. Big Data Provides the Greatest Opportunity For Manufacturers
Forty-two percent of manufacturers are already investing in big data and data science and that same percentage
plans to continue to invest through 2020. This corresponds with the fact that our survey participants felt that big
data provided the greatest opportunity for their business.
5. Of Potential Threats, Data Security Is the Biggest Concern
The flip side to the benefits of all the data technology brings us, is the concern about the ability to secure it. It
was the biggest concern of our survey respondents. As manufacturing becomes more connected to the Internet,
security concerns will continue to increase.
6. Technology Will Have a Significant Impact On the Manufacturing Workforce
It is undeniable that much of the technology we have discussed here if implemented will reduce the number of
people required to perform certain roles. However, a more technically advanced manufacturing business requires a
different skill set in employees.
Throughout this paper, we will take a deeper look at each of these six key learnings that we believe manufacturers
will need to take into account if they are to remain relevant and successful in 2020.
Our Results
8
In a 2011 speech, Federal Reserve Chairman Ben Bernanke said, “We will be more likely to promote innovative
activity if we are able to measure it more effectively and document its role in economic growth.”
This desire to understand the economic effect of R&D on our economy spurred the U.S. Bureau of Economic
Analysis to begin categorizing R&D as an investment rather than an expense.
Many Manufacturers Do
Not Have a Five-Year Plan
Do you have a 5 year business plan which
contemplates goals or strategies for the
year 2020?
YES
77.83%
DON’T
KNOW
9.43%
NO
12.74%
1
What percent of your budget are you
dedicating to Research & Development?
0-5%
19%
6-10%
21.50%
11-20%
26.50%
21-50%
18%
>50%
6%
Didn’t
know
or N/A
6%
When asked if they have a five-year business plan that
contemplates goals or strategies for the year 2020, 22
percent of U.S. manufacturers said they did not have, or do not
know if their organization has a five-year business plan that
contemplates the year 2020. (Figure 5)
Not only that but over a quarter of respondents were spending
less than 5 percent of their budget in R&D, or they did not
know how much was being invested. (Figure 6)
It is unlikely that those organizations without a five-year plan,
do not understand the importance of having one. So, what
then is the problem? What is stopping them from planning?
What is preventing them from investing money into R&D
despite its importance?
Figure 5
Figure 6
Four51 Manufacturing 2020 Survey, 2016.
Four51 Manufacturing 2020 Survey, 2016.
9
The current pace of change in today’s changing technological landscape is astronomical. There is no doubt that
many of the technological advances represent an opportunity for manufacturers. In the survey, this enthusiasm
was expressed through their interest in technology such as mobile, eCommerce, the Internet of Things (IoT), big
data, and artificial intelligence. (Figure 7) However, with the good comes the bad.
Despite this enthusiasm, manufacturers also see some of their biggest threats resulting from this same
technology. (Figure 8) With all this connectivity comes the risk of malicious hacking and data theft. There is also a
large need for workforce readiness and the ability to deal with this technology, not to mention what to do with the
workforce that is displaced.
Implementation costs are also a concern. Budget is an issue whether you are trying to adapt legacy systems, or
are starting over with new hardware and software. Nevertheless, it is because of the significant opportunities and
potential threats that we must plan for the future.
Electronic
Which technological change(s) provide
the biggest opportunity for your
business between now and 2020?
IoT
Mobile
Automation
Big Data
Technology
eCommerce
Commerce
Internet
Not Apply
Ability Loyalty Program
Electronic
Unsure
Social Media
Money
Self Service
Employees
Health
Support
Security Access
Advice
Comment on which technological change(s)
are the biggest threat to your business
between now and 2020?
Technology
Automation
Competitors
Bigger
Business
Mobile
Cyber
Security
Hacking
Competition
Hackers
Viruses
Unknown
Commerce
Money
Cybersecurity
Cause
Ability
Legacy Systems
Cloud
Think Adapt
AccessConsumer
Ordering
Management
Company
Figure 7 Figure 8
Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
10
In order to understand the future, you need to understand the past and present. That’s why we set out to learn
how orders are currently being managed by manufacturers, and how they think the orders will be managed
in 2020. Forty-five percent of manufacturers surveyed believe eCommerce will be the top way they manage
orders in 2020 (Figure 10), which represents a 56 percent positive change toward eCommerce. The shift comes
at the expense primarily of the sales and call centers, which show a 39 percent decline and 32 percent decline,
respectively.
eCommerce Will Replace Sales Reps
In Many B2B Buying Situations
Phone/Call
Center
eCommerce EDI Other
(please specify)
FaxSales
Reps
17.92%
33.02%
2.83%
28.77%
7.55%
9.91%
How do you currently manage orders?
2
Phone/Call
Center
eCommerce EDI Other
(please specify)
FaxSales
Reps
12.26%
20.28%
1.89%
10.38% 10.38%
44 .81%
What methods do you believe you’ll
use to manage orders in 2020?
Only 75 percent of manufacturers reported selling direct. The remaining 25 percent are often hesitant due to two
decelerators for enterprise eCommerce adoption, according to Forrester research: (1) concerns about channel
conflict, and (2) no explicit eCommerce or C-level leadership3
.
In fact, over 2.8 percent of manufacturers are still relying on Fax for some of their orders today (Figure 9), and 1.9
percent still expect it to be the top way they manage orders in 2020. A small number for sure, but still mind-bog-
gling that this remains an adopted strategy at all.
Figure 9 Figure 10
Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
11
Similarly, 13.5 percent of manufacturers do not expect to manage any of their orders via eCommerce in 2020
(Figure 11). This is shocking especially in light of the fact that Frost & Sullivan analysts find that global B2B
eCommerce will reach $6.7 Trillion USD by 20204
.
It seems that manufacturers of today are failing to see the
opportunity and potential that technology can offer for the near
future.
Manufacturers who insist on staying entrenched in a distributor
system will see a negative impact and loss of opportunity if they
do not implement an eCommerce system. In fact, 47% of the B2B
companies surveyed by Forrester said they believe profitability per
online order is increasing.
A new UPS Industrial Buying Dynamics study shows us that 64
percent of buyers already bought direct from the manufacturer, and
30 percent planned to consider doing so5
. When you add to that the
fact that The Economist shows that millennials now account for the
largest chunk of the workforce, these digital natives will demand
change.
UPS Marketing Manager Simon Bhadra says, “Ninety-nine percent
[of Millennials] say they already buy direct or would consider
buying direct from a manufacturer.” Bhadra adds, “and 85 percent
would shift spending for a more user-friendly website, compared
with 72 percent of buyers overall.”
What is the percentage of your
orders you expect to manage
via eCommerce in 2020?
0% 13.53%
1.45%
4.83%
5.80%
7.25%
10.14%
1-5%
6-10%
11-19%
20-29%
30-49%
50-69%
70-89%
>90%
20.29%
20.77%
15.94%
Figure 11
Automation is our business’ biggest opportunity between now and 2020.
We have the opportunity to provide automated but somewhat customized
experiences to our customers.
“
”
Four51 Manufacturing 2020 Survey, 2016.
12
“45% of manufacturers say eCommerce
will be their top sales channel by 2020.”
eCommerce: What You Need To
Consider For Your Five-Year Plan
To get the most from an eCommerce system, it must be
customized to the needs of the manufacturer. Online
purchasing systems must make it easy for customers
to find the right product. In a world where the
difference between options is hard to determine, online
part ordering can be tricky. Manufacturers like Grainger
include Live Chat with their system so that customers
can show a rep a picture of the part they are looking to
replace when they are not sure which part to order6
.
By integrating your eCommerce system with your ERP
and other back-end systems, you end up with a much
more efficient system. Your customers can place their
own orders and choose shipping options. A Digital
Self-Service system eliminates any transcription
errors. It also frees up your sales reps and customer
service reps time to do work that is more meaningful.
Customer service reps can focus on resolving customer
service issues. Sales reps can focus on sales that are
more complex and bringing in new customers.
Your system should also benefit the customer by
remembering what they have purchased in the past.
This historical data helps ensure they are ordering
the right parts, even when the original purchaser is no
longer with the company.
Four51 Manufacturing 2020 Survey, 2016
13
41.5 percent of manufacturers are currently using
mobile apps to manage their business, and that
investment is expected to grow through 2020. In fact,
we will see a 23.5 percent increase in investment in
mobile app strategies.
The Internet of Things (IoT) is not entirely new to
manufacturing. Let’s take RFID Tags and sensors for
example. They are currently being used to track items
from the assembly line to warehousing and through
shipping. As the prices for sensors continue to drop,
we will begin to see them used in production as well.
These sensors will communicate with your plant
supervisors’ mobile devices indicating when it is time
for maintenance, or when a machine could be a danger
to the employee operating it.
That communication via a mobile device eliminates
the need for an employee to pick up the phone or walk
clear across the plant to alert a manager to a problem.
Taking it a step further, the machine, armed with
connectivity and API’s, can order its own replacement
parts.
This real-time communication is particularly
advantageous when you are managing inventory,
equipment, and people across multiple manufacturing
facilities. Mobile is all about communicating anytime
anywhere.
When sensors are added to the products you produce
and ship to customers, you increase its value through
Digital Self-Service. It eliminates the need for the
customer to call customer service to reorder parts or
schedule a field service call. Instead, your customer
service rep could proactively notify the customer when
their machine needs servicing. Even better than that,
the equipment itself could tell the customer as well as
customer or field service that a call has already been
placed, parts have been ordered and are being shipped,
and a field service call has been arranged.
Customers concerned about the delivery of an order
they placed could easily see the status of their order
from assembly line through shipping.
Sales reps can also benefit from a connected mobile
world. Reps can get the information a customer is
looking for as soon as it is requested whether it be
a relevant case study, a spec sheet, national or state
regulations and codes, or an installation “how to” video.
Reps would have the ability to give an accurate quote
on the spot because the up-to-date price of materials,
inventory, and shipping schedules and rates would be
integrated into the system. Sales reps would be alerted
to a shortage of materials needed might interfere with
the customer’s timeline. Alternatively, reps could also
inform procurement when a substantial order is on the
horizon.
The Internet of Things Will Increase
the Demand For Mobility
3
14
Mobility: What You Need To
Consider For Your Five-Year Plan
When implementing mobile solutions, you need to consider where you will get the highest return. Does custom-
er satisfaction have to be a top priority, or is factory safety your biggest priority. In some situations, the squeaky
wheel does need to get the grease first.
Whatever scenario you decide to attack first, you have to consider not just the cost of the software, but hardware
as well. Even if you are implementing a mobile solution for in-house operations, data security is an issue, and it is
likely you will find having employees use their own devices is not an option.
You also must plan for training on the new systems, as well as communicating the fact these new applications
exist, how they are to be used, and their benefits. That training and communication requires a significant amount
of resources.
“By 2020, 90% of the world’s population over
six years old will have a mobile phone.”
-Vox Media
15
When asked what areas of technology are currently
being invested in, 42 percent of manufacturers
said they are already investing in big data and data
science (Figure 13). That same percentage plans
to continue to invest in big data and data science
through 2020 (Figure 12).
Big Data Provides the Greatest
Opportunity for Manufacturers
In which of the below areas do you
currently invest? (select all that apply)
Online Commerce 46.86%
41.55%
32.85%
30.92%
20.29%
16.91%
Mobile Commerce
Automation
Internet of Things (IoT) or
Machine to Machine (M2M)
Robotics
3D Printing
Big Data &
Data Science
Predictive Intelligence
Nanotechnology
41.55%
24.64%
14.49%
Biotechnology 17.39%
Digital Payments 39.61%
Other (please specify) 9.18%
4
In which of the below areas do you expect
to be investing additional money by 2020?
Online Commerce 42.03%
39.61%
31.88%
35.27%
22.22%
25.60%
Mobile Commerce
Automation
Internet of Things (IoT) or
Machine to Machine (M2M)
Robotics
3D Printing
Big Data &
Data Science
Predictive Intelligence
Nanotechnology
41.55%
31.40%
18.84%
Biotechnology 23.67%
Digital Payments 38.65%
Other (please specify) 7.25%
That spending was only superseded currently by
investment in online commerce and mobile commerce.
However, we found that big data spending will have a
slight edge over online and mobile commerce leading up
to 2020. That runs parallel to the fact that many of our
survey participants felt that big data provided the greatest
opportunity for their business now through 2020.
Figure 13
Figure 12
Four51 Manufacturing 2020 Survey, 2016.
Four51 Manufacturing 2020 Survey, 2016.
16
Why Big Data?
The term “big data” can be traced as far back as the 1990s. As the Internet grew, so did the hype around big data.
Many companies and analysts claimed it was the answer to everything. A few questioned, to what end?
As access to more and more data became available to companies who bought into the whole idea of bigger is
better, they suddenly began to understand Richard W. Hamming’s, mathematician and pioneer computer scientist,
mantra, “the purpose of computing is insight, not numbers.”
Data is excellent at uncovering correlations. What data is not good at is determining complex causations. If you do
not understand this, you run the risk of making snap decisions based on the false correlation.
As the website Spurious Correlations shows us, even though data suggests an apparent correlation between the
increase in the number of computer scientist doctorates awarded and the rise in revenue generated by arcades,
we certainly cannot assume that we are seeing more computer scientists because of video games in arcades7
.
Manufacturers who want to benefit from the interconnectivity of systems and processes and the big data they will
have access to, need to plan for the analysis of that data. You simply won’t have the same access to ordering data
if you avoid moving your commerce operations online.
Big Data: What You Need To Consider For Your
Five-Year Plan
You want to work with technology vendors who know your industry, but also understand that your organization
is unique. At the very least, their solution should deliver data that is relevant to you in a format that is easy to
comprehend.
At first, data’s job was to tell us what had already taken place. But the future of data science will hinge on
advanced analytics—specifically using predictive analytics and real-time analytics in pursuit of business goals,
such as improving the customer experience, improving products and services, and reducing costs and churn.
As we plan for the future, it is important to remember that data can only do so much. Data can inform us, but only
if we consider it carefully and alongside our intelligence, insight, and even gut.
17
1. Dig for Ways to Improve your Relationship with your Customers:
With B2B eCommerce, you can pay better attention to your power users. Power users are those individuals who
come back to your site more than other users—especially in B2B eCommerce, these are the most important
customers for your business. Along with their frequent visits, they are probably also influencing others within
their organization (and others!) to check out your storefront. Use this information to your benefit by rewarding
these Power Users. Send them a discount, a free product, or a promo code for free shipping (choose the reward
based on their activity on your site) to thank them.
You could also consider creating a B2B commerce site that would help facilitate a loyalty program. Reward your
power users by giving them access to a digital library of rewards that they can access as they rack up points from
recurring purchases, for example. These types of interactions will leave your users feeling appreciated. They
won’t expect it and they will tell people about it, boosting your site’s clout even more!
2. Product Recommendations:
Based off of products specific users are viewing on your site, you can make recommendations for other products
you think would interest them. This can be done in a variety of ways: send personalized recommendations to
power users or set up a “Products Like This” feature on your site (see our demo site for an example) to showcase
other products you think the users would like based on what they are shopping for. Show customers that you are
watching, listening and trying to make their shopping experience better and easier.
3. Behavior Response Plan:
Pay attention to your customers’ behavior on the site and you’ll start to develop strategies that will keep them
on your site longer, get them buying more, and leave them feeling more satisfied than they would otherwise. For
example, if you notice that more and more users are leaving their carts abandoned, set-up an automatic email for
these users’ letting them know what they left in their cart.
By looking at customer data over time, you can learn a lot about them and think of many other customer
experience enhancements like these. Use this information in the right way and you’ll find that you can create solid,
valuable relationships with customers, and ultimately boost your bottom line because of it!
With B2B eCommerce, you’ll have access to better data around how you can improve your relationship with your
customers, buyers, vendors and suppliers; cross-sell and up-sell more efficiently, increasing your revenue; adapt
the buying experience based on users’ behaviors.
How to Improve Experience Using Big Data
18
When asked which technological change(s) are the
biggest threat to manufacturers, data security topped
the list. As the products we make become more
connected via the IoT, privacy and security concerns
will continue to increase.
SCM World’s recent field survey of smart
manufacturing and the Internet of Things finds that
“while one in five today admit their factory operations
are offline completely, this will drop to near zero in five
years8
.”
Data breaches have always been a concern for
manufacturers. Their biggest concern up until recently
was protecting intellectual property and patents. As
more and more manufacturers are moving towards
automation and inter-connectivity, there is even more
at stake. The risk of theft of corporate data still exists,
but now we add the danger of theft of customer data as
well. Safety becomes an issue if our systems provide
a door for malicious hackers to commandeer our
products or equipment.
Manufacturers who think they can manage this risk
on their own, are incredibly naive. It could be a costly
decision at best. How companies choose to walk to the
line between the benefits of the IoT and privacy and
security is a crucial part of their planning.
Of Potential Threats, Data Security
Is the Biggest Concern
5
To adequately prepare for 2020,
we need to allocate the largest
percentage of our budget to electronic
and mobile commerce, and the
related security matters.
...we predict that businesses will start realising that security sitting outside
of the IT department isn’t something they should be worried about, but in fact
represents a positive change in how security is now being seen more as a
business challenge rather than an IT one9
.
“
“
”
”
-Rob Norris, director of enterprise and cyber security UK&I, Fujitsu
19
Data Security: What You Need To Consider
For Your Five-Year Plan
It is impossible to eliminate or prevent all data security
threats. You can, however, plan to keep your data as
secure as possible. You can also plan what steps you
will take in the event of a malicious attack.
Much has been written about the benefits of Cloud/
SaaS solutions have over on-premise solutions from a
security standpoint. Wieland Alge, VP and GM of EMEAR
at Barracuda Networks is quoted by Information Age as
saying, “Almost all of the massive data breaches we’ve
seen of late were within traditional on-premise IT. ”
Some breaches can be attributed to human error--
an employee doing something they should not have
done. Others are a result of malevolent intentions--
an employee gains access to internal data with the
purpose to do harm. A situation that would be far more
difficult to achieve without physical access to the data
or the people who control it.
CIO.com recently addressed myths that surround cloud
security or the lack thereof. Leo Reiter, CTO, Nimbix
explained the security expertise that cloud providers
have access to. “Cloud providers live, eat, and breathe
network security while most other organizations don’t
usually list it as one of their core competencies,” said
Reiter.
Because of this, manufacturers are turning to Cloud/
SaaS service providers to create custom solutions
for many of their processes including eCommerce,
inventory management, and distribution. Data security
is not simply one aspect among many in their business
that these vendors must monitor. It is a top priority for
these providers. Still, you do not just want to hand over
this responsibility without thought.
The expanded use of cloud services
presents our biggest opportunity today.
“
”
20
When asked, “If you could change one thing to better prepare your business for 2020, what would it be?” the most
common response was around an investment in people.
It is undeniable that much of the technology we have discussed here if implemented, will reduce the number of
people required to perform certain roles. eCommerce systems and fulfillment centers will reduce the number
of sales reps and distributors who currently do the job. In fact, Forrester’s “Death Of A (B2B) Salesman”report
estimates that a million B2B sales people will be replaced by the year 202010
.
In addition, robotics will decrease the number of unskilled workers as computerized automation replaces what
was once manual.
However, a more technically advanced manufacturing business requires a different skill set in employees.
Manufacturing companies either will have to retrain employees whose jobs have been replaced by technology, or
they will have to recruit new employees.
Manufacturing Day creators, including employers and industry associations across North America, predict 3.5
million manufacturing jobs will open in the next decade, and a growing skills gap could leave 2 million of them
unfilled11
.
If you could change one thing to better prepare
your business for 2020, what would it be?
Training
Research
Faster
Management
Mobile
Security
Money
Technology
Customer
Better
Products
Predictive
Employees
Better Customer Service
Better Equipment
Increased R&D
Revenue
Government
Bring
Overall
Bigger
Workforce
Unsure Rid
Invest
Focus
Innovative
Remove
Technology Will Have a Significant
Impact on the Manufacturing Workforce
6
Figure 14
Four51 Manufacturing 2020 Survey, 2016.
21
Future Workforce: What You Need to
Consider For Your Five-Year Plan
Manufacturers who are planning for a future that
includes more technology must also plan to make
significant investments in their current and future
workforce. An investment not only in money but also in
time developing the necessary skills, or hiring for the
appropriate skill. An investment that includes both their
current workforce and future employees decades out.
As Digital Self-Service and eCommerce systems
become the norm, sales reps that are simply order
takers will no longer be needed. Instead, manufacturers
will look for reps with consultative selling skills to bring
in new clients and managing complex sales.
Commenting on his company’s research, Tom Bouchier,
Fanuc’s UK managing director said: “Manufacturers
need to start placing more emphasis on investment
in people. New technologies, including the Internet of
Things and smart factories, are changing the nature of
the workforce and businesses need to consider how to
retain and attract talent in order to evolve12
.”
It is not enough to train future generations for jobs in
manufacturing; we must also show students at a young
age that manufacturing is an exciting and profitable
industry to enter. Those new employees who join
your company in 2020 could very well be high school
students in your community. A mentoring program
would be an important investment to include in your
five-year plan.
Aside from creating a strong hiring plan to account
for changes in your technology stack, you’ll also want
to make sure you are selecting the right technology
platform for your business. If you don’t want to
spend people resource costs on server hosting, make
sure you explore cloud-based options that require
less inhouse resources. Also consider the partner
network of a prospective technology partner, who
could potentially serve as extra arms and legs when it
comes to business strategy, change management and
implementation plan, instead of hiring a whole new
workforce to manage that.
We, as manufacturers need more proactive approaches
and strategies to educate senior management about today’s
realities and the threats to our business if we don’t adapt.
“
”
22
It’s clear that eCommerce, mobility and big data will all play a big role in the state of manufacturing by 2020. But
that change is happening fast. If you are to get ahead of it and be ready for the future, you need to do so today. You
can get started by considering three main things: (1) the Customer Relationship; (2) Digital Business Practices;
and (3) the Internet of Things.
The Customer Relationship
How are you planning to adapt your ordering and customer relationship process to prepare for 2020? The US
B2B industry is over twice the size of B2C and worth $780 billion in the United States alone13
. It is expected to
grow to over $1 trillion by 2020. Manufacturers who are slow to the game run the risk of losing business to their
competitors - competitors who provide a faster, easier, and better way to order their parts and products, and a
way to respond to today’s changing buyer persona.
Digital Business Practices
Implementing digital business practices requires a significant investment in resources. Manufacturers who put
off integrating digital strategies for much longer will see themselves falling farther and farther behind as legacy
systems become outdated and irrelevant. Get started today so you don’t fall too far behind.
IoT and Physical Products
To deliver a digital customer experience, you have to start thinking about the products you sell and how you
manufacture them. You need to take steps toward integrating an IoT strategy today if your customers are to reap
the benefits of a smarter product tomorrow.
Conclusion
23
Which technological change(s) provide the biggest
opportunity for your business between now and 2020?
“The rise of mobile websites, mobile purchases and mobile connectivity.”
“Customer self-service.”
“Automation. The ability to provide automated but somewhat customized experiences to
customers is our biggest opportunity.”
“The expanded use of cloud services is our biggest opportunity as manufacturers.”
If you could change one thing to better prepare your business
for 2020, what would it be?
“We need more proactive approaches and strategies to education senior management to today’s
realities, and the threats to our business if we don’t adapt.”
“More investment in research and development
“Allocation of a biggest budget to electronic and mobile commerce, and related security matters.”
“Adapting the culture in which we operate to better respond to millennials’
behaviors and needs.”
Voice of the Manufacturer
24
Twitter: @four51inc
LinkedIn: Four51, Inc
Trusted by thousands of businesses worldwide
www.four51.com
952-294-0451
B2B eCommerce. Faster, Easier... Your Way.
OrderCloud solves the complex, and unique eCommerce and
order management needs of manufacturers.
For DevelopersFor Business Users
OrderCloud adapts to your unique needs,
integrates with your existing systems
and empowers your customers with
personalized online and mobile ordering
experiences.
Leverage our REST API, flexible multi-
tenant cloud architecture, and rapid
development tools to create, configure and
deploy eCommerce and order management
solutions.
25
Citations
1.	 Gerd Leonhard: The Digital Transformation of Business and Society:
Challenges and Opportunities by 2020
2.	 The eBusiness Professional’s Blueprint For Strategy In The Age Of
The Customer, Forrester Research, Inc., September 12, 2014
3.	 Forrester Internet Retailer Q2 2015 Global B2B Sell-Side Survey
4.	 Frost & Sullivan: Future of B2B Online Retailing, 2015
5.	 UPS Compass: Industrial distributors: Big changes ahead
6.	 Manufacturing.net: Thought Leaders: Making e-Commerce Work For
Manufacturers
7.	 Tyler Vigen: Spurious Correlations
8.	 Alex Woodie - Datanami : The Future of Data Science
9.	 Information Age: The great IT myth: is cloud really less secure than
on-premise?
10.	 Death Of A (B2B) Salesman, Forrester Research, Inc., April 13, 2015
11.	 Deloitte: The skills gap in U.S. manufacturing 2015 and beyond
12.	 Will Martin – Business Insider: British manufacturers aren’t
upgrading their technology — and that’s a problem
13.	 Forrester Research, Inc., US B2B eCommerce Forecast: 2015 To
2020, April 2, 2015; Build A World-Class B2B eCommerce Business,
June 25, 2015

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Four51 manufacturing commerce technology 2020 manufacturing #smallbiz it #smallbizbi #liberteks

  • 1. 1 Copyright Four51, 2016 Manufacturing Commerce & Technology 2020 eCommerce, Mobility and Big Data’s Impact on the Manufacturing Industry
  • 2. 2 Table of Contents Executive Summary 3 Planning for Manufacturing’s Future 4 A Customer Centric Future 4 Our Research 6 Our Results 7 1. Many Manufacturers Do Not Have a Five-Year Plan 8 2. eCommerce Will Replace Sales Reps in Many B2B Buying Situations 10 eCommerce: What You Need to Consider For Your Five-Year Plan 12 3. The Internet of Things Will Increase The Demand for Mobility 13 Mobility: What You Need to Consider For Your Five-Year Plan 14 4. Big Data Provides the Greatest Opportunity for Manufacturers 15 Why Big Data? 16 Big Data: What You Need to Consider For Your Five-Year Plan 16 5. Of Potential Threats, Data Security Is The Biggest Concern 18 Data Security: What You Need to Consider For Your Five-Year Plan 6. Technology Will Have a Significant Impact On The Manufacturing Workforce 20 Future Workforce: What You Need to Consider For Your Five-Year Plan Conclusion 22 Voice of the Manufacturer 23 Citations 25
  • 3. 3 Executive Summary In January of 2016, we at Four51 conducted a study examining sales and order management methods, technology usage and areas of planned investment for North American manufacturers. The study of 200 manufacturing leaders, primarily manager level and above, found that 54% of respondents currently utilize offline methods – sales representatives (33%), phone/call center (18%) and fax (3%) – as the primary means to manage customer orders. Twenty-five percent of manufacturers say they’re still relying on fax for at least some of their orders. This stands in contrast to the only 29% utilizing eCommerce as the primary order management method today with the majority (61%) using eCommerce for less than half of orders. A full 45% of manufacturers aren’t using eCommerce at all today, indicating a missed opportunity to tap this channel for sales and order management. Twenty-two percent of respondents don’t have or don’t know if they have a five-year business that contemplates the year 2020. Taken together, these data points raise concerns that North American manufacturers may be ill-prepared to adopt eCommerce and its benefits in the near future. More broadly, this indicates a blind spot in strategic planning for manufacturers who aren’t thinking as far out as 2020 yet. The need for a greater focus on mobile also surfaced in the research with nearly 38% of respondents noting they don’t have or don’t know if they have an eCommerce site that’s optimized for mobile devices. Respondents did, however, indicate that they expect to invest more in mobile app strategies in the future, with 53% acknowledging plans to do so by 2020. Respondents indicated that offline methods will fall from 54% to 34% as the primary means to manage customer orders by 2020. The percentage that envision eCommerce as the primary method will rise from 29% to 45%, and 56% believe more than half of their sales will be done via eCommerce by 2020. Top areas for future technology investment by 2020 as noted by respondents showed similar results: Online commerce (42%), big data and data science (42%), mobile commerce (40%), digital payments (38%), the Internet of Things (35%) and predictive intelligence (31%). Manufacturers must place significant importance on the customer relationship, digital business practices, and an IoT strategy to stay competitive throughout the next 5 years.
  • 4. 4 Manufacturing is changing, and the pace of change is accelerating. The latest set of disruptions - the internet, big data, modern APIs, mobile, robotics, 3D printing, and more - are all new change agents which you, as manufacturers, need to grapple with, and will need to conquer to move forward. While you are dealing with the implications of all these existing changes, you also have to anticipate the next set of changes that are sure to come. Dealing with one big disruption is hard enough, but you are forced to deal with the effect of multiple, compounding technological advances occurring at once. Futurist Gerd Leonhard delivered a keynote at KPMG’s 2015 Robotics Innovation Symposium titled “The Digital Transformation of Business and Society: Challenges and Opportunities by 20201 .” Gerd’s opinion is that “we are still vastly underestimating the sheer velocity of change.” He described our current pivot point of exponential change: a point in history where humanity will change more in the next twenty years than in the previous 300. Because of that, he encouraged the audience to look five years into the future. Future planning is so important that he urged his audience to spend 3 to 5 percent of their time focused on foresight. That is, to focus on what could be, instead of what is. In times of change the greatest danger is to act with yesterday’s logic -Peter Druker To illustrate his point, Gerd shared that six years ago he advised a German auto company about the driverless car and the implications of a sharing economy. At the time, they laughed at him. Are they laughing now? “ ” Planning For Manufacturing’s Future A Customer-Centric Future Central to your plan as a manufacturer is, of course, your customer. Your customer is the catalyst for many of the technological changes you will be implementing. We have entered an era that Forrester calls the age of the customer. It is their theory that putting the focus on your customer now matters more than any other strategic imperative2 . If you want to thrive today, you need to create an experience the customer wants, not force your customer to adapt to the experience you want them to have. Forward thinking manufacturers understand this and are investing in the concept of Digital Self-Service.
  • 5. 5 I prefer gathering information online on my own I prefer not to interact with a sales rep Prefer to buy online when I’ve decided what to buy Buying from a website is more convenient 53% 59% 74% 93% Self-service B2B eCommerce rivals full-service B2B commerce in importance Digital Self-Service gives customers what they want, and what they want is the ability to research and buy products online. However, their desire does not stop there. In fact, Gartner predicts that by 2020, customers will manage 85 percent of their relationship with the enterprise without interacting with a human. That relationship with manufacturers might include the ability to customize parts, manage delivery timetables, and request and schedule field service calls. In some cases, it could even add the capability to download a file from your website, and print a part on demand. Death Of A (B2B) Salesman, Forrester Research, Inc., April 13, 2015 Internet Retailer Q1 2015, US B2B Buyer Channel Preferences Online Survey
  • 6. 6 $ 0–5M 8.16% 8.16% 10.97% 6–20M 21–50M 51–100M 101–500M 501–1B 14.54% 14.80% 13.52% 1–5B 13.01% >5B 16.84% Company Annual Revenues? Which best describes who buys your products? 28.77% 26.42% 44.81% Businesses Consumers Businesses & Consumers Is your eCommerce site optimized to work on mobile devices (smartphones and tablets)? YES 63.21% NO 17.45% DON’T KNOW 17.45% NOT APPLICABLE 17.45% Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016. Figure 4 Given that we are now experiencing a pivotal point of exponential change, we at Four51 wanted to understand how manufacturers are dealing with and planning for technological advances. Executive Sales Marketing 28.57% 5.61% 3.06% Accounting/Finance8.67% Customer Services/Support5.87% Technical/IT16.33% Logistics/Supply Chain3.57% Product management/Engineering10.97% Other (Please Specify)17.35% What is your current role? Our Research Figure 1 Figure 2 Figure 3 In January 2016 we surveyed North American manufacturers about their future planning and their thoughts on the impact technology has on their organization. We received a total of 415 partial responses and 200 complete responses. • Respondents had at least 250 employees working at their organization, with over 60 percent of respondents at a manufacturer with more than 1,000 employees. • Their role spanned a variety of departments and specialties, with the top three responses being Executive, Technical/IT, and Product Management/ Engineering. Respondents were required to be at the manager level or above. (Figure 1) • 30 percent of respondents were at a manufacturer with an annual revenue of over $1 billion, and 73 percent of respondents were from a manufacturer with an annual revenue of over $50 million. (Figure 4) • The majority of respondents sell or distribute their products via a B2B or B2B2C channel. (Figure 2) • 36 percent of respondents do not have or don’t know if they have a website that is mobile responsive. (Figure 3)
  • 7. 7 Based on the survey responses, we discovered six key insights, which we will cover in considerable depth. The report not only shares the challenges manufacturers face but also offers advice on how to address those challenges. 1. Many Manufacturers Do Not Have a Five-Year Plan Almost a quarter of our survey respondents said they do not have, or do not know if their organization has a five- year business plan that contemplates the year 2020. 2. eCommerce Will Replace Sales Reps In Many B2B Buying Situations Forty-five percent of manufacturers surveyed believe eCommerce will be the top way they manage orders in 2020, which represents a 56 percent positive change toward eCommerce. The shift comes at the expense primarily of the sales and call centers, which show a 39 percent decline and 32 percent decline, respectively. 3. The Internet of Things Will Increase the Demand For Mobility Forty-two percent of manufacturers are currently using mobile apps to manage their business with a 23 percent increase in investment in mobile app strategies through 2020. Over the next five years, this interconnectivity through the growth of Internet of Things will extend throughout the plant and to customers as well. Mobile devices will be a key in how this technology communicates with the manufacturing workforce and with customers. 4. Big Data Provides the Greatest Opportunity For Manufacturers Forty-two percent of manufacturers are already investing in big data and data science and that same percentage plans to continue to invest through 2020. This corresponds with the fact that our survey participants felt that big data provided the greatest opportunity for their business. 5. Of Potential Threats, Data Security Is the Biggest Concern The flip side to the benefits of all the data technology brings us, is the concern about the ability to secure it. It was the biggest concern of our survey respondents. As manufacturing becomes more connected to the Internet, security concerns will continue to increase. 6. Technology Will Have a Significant Impact On the Manufacturing Workforce It is undeniable that much of the technology we have discussed here if implemented will reduce the number of people required to perform certain roles. However, a more technically advanced manufacturing business requires a different skill set in employees. Throughout this paper, we will take a deeper look at each of these six key learnings that we believe manufacturers will need to take into account if they are to remain relevant and successful in 2020. Our Results
  • 8. 8 In a 2011 speech, Federal Reserve Chairman Ben Bernanke said, “We will be more likely to promote innovative activity if we are able to measure it more effectively and document its role in economic growth.” This desire to understand the economic effect of R&D on our economy spurred the U.S. Bureau of Economic Analysis to begin categorizing R&D as an investment rather than an expense. Many Manufacturers Do Not Have a Five-Year Plan Do you have a 5 year business plan which contemplates goals or strategies for the year 2020? YES 77.83% DON’T KNOW 9.43% NO 12.74% 1 What percent of your budget are you dedicating to Research & Development? 0-5% 19% 6-10% 21.50% 11-20% 26.50% 21-50% 18% >50% 6% Didn’t know or N/A 6% When asked if they have a five-year business plan that contemplates goals or strategies for the year 2020, 22 percent of U.S. manufacturers said they did not have, or do not know if their organization has a five-year business plan that contemplates the year 2020. (Figure 5) Not only that but over a quarter of respondents were spending less than 5 percent of their budget in R&D, or they did not know how much was being invested. (Figure 6) It is unlikely that those organizations without a five-year plan, do not understand the importance of having one. So, what then is the problem? What is stopping them from planning? What is preventing them from investing money into R&D despite its importance? Figure 5 Figure 6 Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
  • 9. 9 The current pace of change in today’s changing technological landscape is astronomical. There is no doubt that many of the technological advances represent an opportunity for manufacturers. In the survey, this enthusiasm was expressed through their interest in technology such as mobile, eCommerce, the Internet of Things (IoT), big data, and artificial intelligence. (Figure 7) However, with the good comes the bad. Despite this enthusiasm, manufacturers also see some of their biggest threats resulting from this same technology. (Figure 8) With all this connectivity comes the risk of malicious hacking and data theft. There is also a large need for workforce readiness and the ability to deal with this technology, not to mention what to do with the workforce that is displaced. Implementation costs are also a concern. Budget is an issue whether you are trying to adapt legacy systems, or are starting over with new hardware and software. Nevertheless, it is because of the significant opportunities and potential threats that we must plan for the future. Electronic Which technological change(s) provide the biggest opportunity for your business between now and 2020? IoT Mobile Automation Big Data Technology eCommerce Commerce Internet Not Apply Ability Loyalty Program Electronic Unsure Social Media Money Self Service Employees Health Support Security Access Advice Comment on which technological change(s) are the biggest threat to your business between now and 2020? Technology Automation Competitors Bigger Business Mobile Cyber Security Hacking Competition Hackers Viruses Unknown Commerce Money Cybersecurity Cause Ability Legacy Systems Cloud Think Adapt AccessConsumer Ordering Management Company Figure 7 Figure 8 Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
  • 10. 10 In order to understand the future, you need to understand the past and present. That’s why we set out to learn how orders are currently being managed by manufacturers, and how they think the orders will be managed in 2020. Forty-five percent of manufacturers surveyed believe eCommerce will be the top way they manage orders in 2020 (Figure 10), which represents a 56 percent positive change toward eCommerce. The shift comes at the expense primarily of the sales and call centers, which show a 39 percent decline and 32 percent decline, respectively. eCommerce Will Replace Sales Reps In Many B2B Buying Situations Phone/Call Center eCommerce EDI Other (please specify) FaxSales Reps 17.92% 33.02% 2.83% 28.77% 7.55% 9.91% How do you currently manage orders? 2 Phone/Call Center eCommerce EDI Other (please specify) FaxSales Reps 12.26% 20.28% 1.89% 10.38% 10.38% 44 .81% What methods do you believe you’ll use to manage orders in 2020? Only 75 percent of manufacturers reported selling direct. The remaining 25 percent are often hesitant due to two decelerators for enterprise eCommerce adoption, according to Forrester research: (1) concerns about channel conflict, and (2) no explicit eCommerce or C-level leadership3 . In fact, over 2.8 percent of manufacturers are still relying on Fax for some of their orders today (Figure 9), and 1.9 percent still expect it to be the top way they manage orders in 2020. A small number for sure, but still mind-bog- gling that this remains an adopted strategy at all. Figure 9 Figure 10 Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
  • 11. 11 Similarly, 13.5 percent of manufacturers do not expect to manage any of their orders via eCommerce in 2020 (Figure 11). This is shocking especially in light of the fact that Frost & Sullivan analysts find that global B2B eCommerce will reach $6.7 Trillion USD by 20204 . It seems that manufacturers of today are failing to see the opportunity and potential that technology can offer for the near future. Manufacturers who insist on staying entrenched in a distributor system will see a negative impact and loss of opportunity if they do not implement an eCommerce system. In fact, 47% of the B2B companies surveyed by Forrester said they believe profitability per online order is increasing. A new UPS Industrial Buying Dynamics study shows us that 64 percent of buyers already bought direct from the manufacturer, and 30 percent planned to consider doing so5 . When you add to that the fact that The Economist shows that millennials now account for the largest chunk of the workforce, these digital natives will demand change. UPS Marketing Manager Simon Bhadra says, “Ninety-nine percent [of Millennials] say they already buy direct or would consider buying direct from a manufacturer.” Bhadra adds, “and 85 percent would shift spending for a more user-friendly website, compared with 72 percent of buyers overall.” What is the percentage of your orders you expect to manage via eCommerce in 2020? 0% 13.53% 1.45% 4.83% 5.80% 7.25% 10.14% 1-5% 6-10% 11-19% 20-29% 30-49% 50-69% 70-89% >90% 20.29% 20.77% 15.94% Figure 11 Automation is our business’ biggest opportunity between now and 2020. We have the opportunity to provide automated but somewhat customized experiences to our customers. “ ” Four51 Manufacturing 2020 Survey, 2016.
  • 12. 12 “45% of manufacturers say eCommerce will be their top sales channel by 2020.” eCommerce: What You Need To Consider For Your Five-Year Plan To get the most from an eCommerce system, it must be customized to the needs of the manufacturer. Online purchasing systems must make it easy for customers to find the right product. In a world where the difference between options is hard to determine, online part ordering can be tricky. Manufacturers like Grainger include Live Chat with their system so that customers can show a rep a picture of the part they are looking to replace when they are not sure which part to order6 . By integrating your eCommerce system with your ERP and other back-end systems, you end up with a much more efficient system. Your customers can place their own orders and choose shipping options. A Digital Self-Service system eliminates any transcription errors. It also frees up your sales reps and customer service reps time to do work that is more meaningful. Customer service reps can focus on resolving customer service issues. Sales reps can focus on sales that are more complex and bringing in new customers. Your system should also benefit the customer by remembering what they have purchased in the past. This historical data helps ensure they are ordering the right parts, even when the original purchaser is no longer with the company. Four51 Manufacturing 2020 Survey, 2016
  • 13. 13 41.5 percent of manufacturers are currently using mobile apps to manage their business, and that investment is expected to grow through 2020. In fact, we will see a 23.5 percent increase in investment in mobile app strategies. The Internet of Things (IoT) is not entirely new to manufacturing. Let’s take RFID Tags and sensors for example. They are currently being used to track items from the assembly line to warehousing and through shipping. As the prices for sensors continue to drop, we will begin to see them used in production as well. These sensors will communicate with your plant supervisors’ mobile devices indicating when it is time for maintenance, or when a machine could be a danger to the employee operating it. That communication via a mobile device eliminates the need for an employee to pick up the phone or walk clear across the plant to alert a manager to a problem. Taking it a step further, the machine, armed with connectivity and API’s, can order its own replacement parts. This real-time communication is particularly advantageous when you are managing inventory, equipment, and people across multiple manufacturing facilities. Mobile is all about communicating anytime anywhere. When sensors are added to the products you produce and ship to customers, you increase its value through Digital Self-Service. It eliminates the need for the customer to call customer service to reorder parts or schedule a field service call. Instead, your customer service rep could proactively notify the customer when their machine needs servicing. Even better than that, the equipment itself could tell the customer as well as customer or field service that a call has already been placed, parts have been ordered and are being shipped, and a field service call has been arranged. Customers concerned about the delivery of an order they placed could easily see the status of their order from assembly line through shipping. Sales reps can also benefit from a connected mobile world. Reps can get the information a customer is looking for as soon as it is requested whether it be a relevant case study, a spec sheet, national or state regulations and codes, or an installation “how to” video. Reps would have the ability to give an accurate quote on the spot because the up-to-date price of materials, inventory, and shipping schedules and rates would be integrated into the system. Sales reps would be alerted to a shortage of materials needed might interfere with the customer’s timeline. Alternatively, reps could also inform procurement when a substantial order is on the horizon. The Internet of Things Will Increase the Demand For Mobility 3
  • 14. 14 Mobility: What You Need To Consider For Your Five-Year Plan When implementing mobile solutions, you need to consider where you will get the highest return. Does custom- er satisfaction have to be a top priority, or is factory safety your biggest priority. In some situations, the squeaky wheel does need to get the grease first. Whatever scenario you decide to attack first, you have to consider not just the cost of the software, but hardware as well. Even if you are implementing a mobile solution for in-house operations, data security is an issue, and it is likely you will find having employees use their own devices is not an option. You also must plan for training on the new systems, as well as communicating the fact these new applications exist, how they are to be used, and their benefits. That training and communication requires a significant amount of resources. “By 2020, 90% of the world’s population over six years old will have a mobile phone.” -Vox Media
  • 15. 15 When asked what areas of technology are currently being invested in, 42 percent of manufacturers said they are already investing in big data and data science (Figure 13). That same percentage plans to continue to invest in big data and data science through 2020 (Figure 12). Big Data Provides the Greatest Opportunity for Manufacturers In which of the below areas do you currently invest? (select all that apply) Online Commerce 46.86% 41.55% 32.85% 30.92% 20.29% 16.91% Mobile Commerce Automation Internet of Things (IoT) or Machine to Machine (M2M) Robotics 3D Printing Big Data & Data Science Predictive Intelligence Nanotechnology 41.55% 24.64% 14.49% Biotechnology 17.39% Digital Payments 39.61% Other (please specify) 9.18% 4 In which of the below areas do you expect to be investing additional money by 2020? Online Commerce 42.03% 39.61% 31.88% 35.27% 22.22% 25.60% Mobile Commerce Automation Internet of Things (IoT) or Machine to Machine (M2M) Robotics 3D Printing Big Data & Data Science Predictive Intelligence Nanotechnology 41.55% 31.40% 18.84% Biotechnology 23.67% Digital Payments 38.65% Other (please specify) 7.25% That spending was only superseded currently by investment in online commerce and mobile commerce. However, we found that big data spending will have a slight edge over online and mobile commerce leading up to 2020. That runs parallel to the fact that many of our survey participants felt that big data provided the greatest opportunity for their business now through 2020. Figure 13 Figure 12 Four51 Manufacturing 2020 Survey, 2016. Four51 Manufacturing 2020 Survey, 2016.
  • 16. 16 Why Big Data? The term “big data” can be traced as far back as the 1990s. As the Internet grew, so did the hype around big data. Many companies and analysts claimed it was the answer to everything. A few questioned, to what end? As access to more and more data became available to companies who bought into the whole idea of bigger is better, they suddenly began to understand Richard W. Hamming’s, mathematician and pioneer computer scientist, mantra, “the purpose of computing is insight, not numbers.” Data is excellent at uncovering correlations. What data is not good at is determining complex causations. If you do not understand this, you run the risk of making snap decisions based on the false correlation. As the website Spurious Correlations shows us, even though data suggests an apparent correlation between the increase in the number of computer scientist doctorates awarded and the rise in revenue generated by arcades, we certainly cannot assume that we are seeing more computer scientists because of video games in arcades7 . Manufacturers who want to benefit from the interconnectivity of systems and processes and the big data they will have access to, need to plan for the analysis of that data. You simply won’t have the same access to ordering data if you avoid moving your commerce operations online. Big Data: What You Need To Consider For Your Five-Year Plan You want to work with technology vendors who know your industry, but also understand that your organization is unique. At the very least, their solution should deliver data that is relevant to you in a format that is easy to comprehend. At first, data’s job was to tell us what had already taken place. But the future of data science will hinge on advanced analytics—specifically using predictive analytics and real-time analytics in pursuit of business goals, such as improving the customer experience, improving products and services, and reducing costs and churn. As we plan for the future, it is important to remember that data can only do so much. Data can inform us, but only if we consider it carefully and alongside our intelligence, insight, and even gut.
  • 17. 17 1. Dig for Ways to Improve your Relationship with your Customers: With B2B eCommerce, you can pay better attention to your power users. Power users are those individuals who come back to your site more than other users—especially in B2B eCommerce, these are the most important customers for your business. Along with their frequent visits, they are probably also influencing others within their organization (and others!) to check out your storefront. Use this information to your benefit by rewarding these Power Users. Send them a discount, a free product, or a promo code for free shipping (choose the reward based on their activity on your site) to thank them. You could also consider creating a B2B commerce site that would help facilitate a loyalty program. Reward your power users by giving them access to a digital library of rewards that they can access as they rack up points from recurring purchases, for example. These types of interactions will leave your users feeling appreciated. They won’t expect it and they will tell people about it, boosting your site’s clout even more! 2. Product Recommendations: Based off of products specific users are viewing on your site, you can make recommendations for other products you think would interest them. This can be done in a variety of ways: send personalized recommendations to power users or set up a “Products Like This” feature on your site (see our demo site for an example) to showcase other products you think the users would like based on what they are shopping for. Show customers that you are watching, listening and trying to make their shopping experience better and easier. 3. Behavior Response Plan: Pay attention to your customers’ behavior on the site and you’ll start to develop strategies that will keep them on your site longer, get them buying more, and leave them feeling more satisfied than they would otherwise. For example, if you notice that more and more users are leaving their carts abandoned, set-up an automatic email for these users’ letting them know what they left in their cart. By looking at customer data over time, you can learn a lot about them and think of many other customer experience enhancements like these. Use this information in the right way and you’ll find that you can create solid, valuable relationships with customers, and ultimately boost your bottom line because of it! With B2B eCommerce, you’ll have access to better data around how you can improve your relationship with your customers, buyers, vendors and suppliers; cross-sell and up-sell more efficiently, increasing your revenue; adapt the buying experience based on users’ behaviors. How to Improve Experience Using Big Data
  • 18. 18 When asked which technological change(s) are the biggest threat to manufacturers, data security topped the list. As the products we make become more connected via the IoT, privacy and security concerns will continue to increase. SCM World’s recent field survey of smart manufacturing and the Internet of Things finds that “while one in five today admit their factory operations are offline completely, this will drop to near zero in five years8 .” Data breaches have always been a concern for manufacturers. Their biggest concern up until recently was protecting intellectual property and patents. As more and more manufacturers are moving towards automation and inter-connectivity, there is even more at stake. The risk of theft of corporate data still exists, but now we add the danger of theft of customer data as well. Safety becomes an issue if our systems provide a door for malicious hackers to commandeer our products or equipment. Manufacturers who think they can manage this risk on their own, are incredibly naive. It could be a costly decision at best. How companies choose to walk to the line between the benefits of the IoT and privacy and security is a crucial part of their planning. Of Potential Threats, Data Security Is the Biggest Concern 5 To adequately prepare for 2020, we need to allocate the largest percentage of our budget to electronic and mobile commerce, and the related security matters. ...we predict that businesses will start realising that security sitting outside of the IT department isn’t something they should be worried about, but in fact represents a positive change in how security is now being seen more as a business challenge rather than an IT one9 . “ “ ” ” -Rob Norris, director of enterprise and cyber security UK&I, Fujitsu
  • 19. 19 Data Security: What You Need To Consider For Your Five-Year Plan It is impossible to eliminate or prevent all data security threats. You can, however, plan to keep your data as secure as possible. You can also plan what steps you will take in the event of a malicious attack. Much has been written about the benefits of Cloud/ SaaS solutions have over on-premise solutions from a security standpoint. Wieland Alge, VP and GM of EMEAR at Barracuda Networks is quoted by Information Age as saying, “Almost all of the massive data breaches we’ve seen of late were within traditional on-premise IT. ” Some breaches can be attributed to human error-- an employee doing something they should not have done. Others are a result of malevolent intentions-- an employee gains access to internal data with the purpose to do harm. A situation that would be far more difficult to achieve without physical access to the data or the people who control it. CIO.com recently addressed myths that surround cloud security or the lack thereof. Leo Reiter, CTO, Nimbix explained the security expertise that cloud providers have access to. “Cloud providers live, eat, and breathe network security while most other organizations don’t usually list it as one of their core competencies,” said Reiter. Because of this, manufacturers are turning to Cloud/ SaaS service providers to create custom solutions for many of their processes including eCommerce, inventory management, and distribution. Data security is not simply one aspect among many in their business that these vendors must monitor. It is a top priority for these providers. Still, you do not just want to hand over this responsibility without thought. The expanded use of cloud services presents our biggest opportunity today. “ ”
  • 20. 20 When asked, “If you could change one thing to better prepare your business for 2020, what would it be?” the most common response was around an investment in people. It is undeniable that much of the technology we have discussed here if implemented, will reduce the number of people required to perform certain roles. eCommerce systems and fulfillment centers will reduce the number of sales reps and distributors who currently do the job. In fact, Forrester’s “Death Of A (B2B) Salesman”report estimates that a million B2B sales people will be replaced by the year 202010 . In addition, robotics will decrease the number of unskilled workers as computerized automation replaces what was once manual. However, a more technically advanced manufacturing business requires a different skill set in employees. Manufacturing companies either will have to retrain employees whose jobs have been replaced by technology, or they will have to recruit new employees. Manufacturing Day creators, including employers and industry associations across North America, predict 3.5 million manufacturing jobs will open in the next decade, and a growing skills gap could leave 2 million of them unfilled11 . If you could change one thing to better prepare your business for 2020, what would it be? Training Research Faster Management Mobile Security Money Technology Customer Better Products Predictive Employees Better Customer Service Better Equipment Increased R&D Revenue Government Bring Overall Bigger Workforce Unsure Rid Invest Focus Innovative Remove Technology Will Have a Significant Impact on the Manufacturing Workforce 6 Figure 14 Four51 Manufacturing 2020 Survey, 2016.
  • 21. 21 Future Workforce: What You Need to Consider For Your Five-Year Plan Manufacturers who are planning for a future that includes more technology must also plan to make significant investments in their current and future workforce. An investment not only in money but also in time developing the necessary skills, or hiring for the appropriate skill. An investment that includes both their current workforce and future employees decades out. As Digital Self-Service and eCommerce systems become the norm, sales reps that are simply order takers will no longer be needed. Instead, manufacturers will look for reps with consultative selling skills to bring in new clients and managing complex sales. Commenting on his company’s research, Tom Bouchier, Fanuc’s UK managing director said: “Manufacturers need to start placing more emphasis on investment in people. New technologies, including the Internet of Things and smart factories, are changing the nature of the workforce and businesses need to consider how to retain and attract talent in order to evolve12 .” It is not enough to train future generations for jobs in manufacturing; we must also show students at a young age that manufacturing is an exciting and profitable industry to enter. Those new employees who join your company in 2020 could very well be high school students in your community. A mentoring program would be an important investment to include in your five-year plan. Aside from creating a strong hiring plan to account for changes in your technology stack, you’ll also want to make sure you are selecting the right technology platform for your business. If you don’t want to spend people resource costs on server hosting, make sure you explore cloud-based options that require less inhouse resources. Also consider the partner network of a prospective technology partner, who could potentially serve as extra arms and legs when it comes to business strategy, change management and implementation plan, instead of hiring a whole new workforce to manage that. We, as manufacturers need more proactive approaches and strategies to educate senior management about today’s realities and the threats to our business if we don’t adapt. “ ”
  • 22. 22 It’s clear that eCommerce, mobility and big data will all play a big role in the state of manufacturing by 2020. But that change is happening fast. If you are to get ahead of it and be ready for the future, you need to do so today. You can get started by considering three main things: (1) the Customer Relationship; (2) Digital Business Practices; and (3) the Internet of Things. The Customer Relationship How are you planning to adapt your ordering and customer relationship process to prepare for 2020? The US B2B industry is over twice the size of B2C and worth $780 billion in the United States alone13 . It is expected to grow to over $1 trillion by 2020. Manufacturers who are slow to the game run the risk of losing business to their competitors - competitors who provide a faster, easier, and better way to order their parts and products, and a way to respond to today’s changing buyer persona. Digital Business Practices Implementing digital business practices requires a significant investment in resources. Manufacturers who put off integrating digital strategies for much longer will see themselves falling farther and farther behind as legacy systems become outdated and irrelevant. Get started today so you don’t fall too far behind. IoT and Physical Products To deliver a digital customer experience, you have to start thinking about the products you sell and how you manufacture them. You need to take steps toward integrating an IoT strategy today if your customers are to reap the benefits of a smarter product tomorrow. Conclusion
  • 23. 23 Which technological change(s) provide the biggest opportunity for your business between now and 2020? “The rise of mobile websites, mobile purchases and mobile connectivity.” “Customer self-service.” “Automation. The ability to provide automated but somewhat customized experiences to customers is our biggest opportunity.” “The expanded use of cloud services is our biggest opportunity as manufacturers.” If you could change one thing to better prepare your business for 2020, what would it be? “We need more proactive approaches and strategies to education senior management to today’s realities, and the threats to our business if we don’t adapt.” “More investment in research and development “Allocation of a biggest budget to electronic and mobile commerce, and related security matters.” “Adapting the culture in which we operate to better respond to millennials’ behaviors and needs.” Voice of the Manufacturer
  • 24. 24 Twitter: @four51inc LinkedIn: Four51, Inc Trusted by thousands of businesses worldwide www.four51.com 952-294-0451 B2B eCommerce. Faster, Easier... Your Way. OrderCloud solves the complex, and unique eCommerce and order management needs of manufacturers. For DevelopersFor Business Users OrderCloud adapts to your unique needs, integrates with your existing systems and empowers your customers with personalized online and mobile ordering experiences. Leverage our REST API, flexible multi- tenant cloud architecture, and rapid development tools to create, configure and deploy eCommerce and order management solutions.
  • 25. 25 Citations 1. Gerd Leonhard: The Digital Transformation of Business and Society: Challenges and Opportunities by 2020 2. The eBusiness Professional’s Blueprint For Strategy In The Age Of The Customer, Forrester Research, Inc., September 12, 2014 3. Forrester Internet Retailer Q2 2015 Global B2B Sell-Side Survey 4. Frost & Sullivan: Future of B2B Online Retailing, 2015 5. UPS Compass: Industrial distributors: Big changes ahead 6. Manufacturing.net: Thought Leaders: Making e-Commerce Work For Manufacturers 7. Tyler Vigen: Spurious Correlations 8. Alex Woodie - Datanami : The Future of Data Science 9. Information Age: The great IT myth: is cloud really less secure than on-premise? 10. Death Of A (B2B) Salesman, Forrester Research, Inc., April 13, 2015 11. Deloitte: The skills gap in U.S. manufacturing 2015 and beyond 12. Will Martin – Business Insider: British manufacturers aren’t upgrading their technology — and that’s a problem 13. Forrester Research, Inc., US B2B eCommerce Forecast: 2015 To 2020, April 2, 2015; Build A World-Class B2B eCommerce Business, June 25, 2015