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www.wagencontrol.eu
— precise fuel monitoring tool. Inline fuel meter DFМ
can be applied for fuel accounting both autonomously and as a
part of vehicle tracking and fuel monitoring system.
Instant fuel consumption rate can be accurately measured only with
direct measurement method. That's why using DFM flow meter is the
best solution for fuel consumption monitoring.
3
Fuel flow meter DFM allows to solve the following tasks:
 fuel consumption control;
 engine time running control;
 fuel consumption rationing;
 fuel theft detecting and preventing;
 fuel consumption optimization and real-time monitoring;
 fuel consumption control of modernized engines.
4
protection against unauthorized interference and
tampering with the meter;
resistant to vibration and hydraulic impacts;
big in-built mud filter;
meets road standards of electromagnetic
compatibility, mechanical and climatic influences;
durable and precise measurement zinc-aluminum
chamber;
full set of mounting accessories;
all the fuel flow meters DFM are tested on the
metrologically certified installation when produced at
the factory;
 corresponds to local and europian automakers’
standards;
 technical support.
5
DFMs refer to devices of direct volumetric measurement of the
fuel consumption with ring-type measurement chambers.
The principle of DFM operation is based on measuring fuel
volume that passes through a measurement chamber. Under
pressure of the fluid flowing through the fuel flow meter inlet
nozzle to the inlet of the measuring chamber, the ring slides
along the inner surface of the chamber and it also slides along
the web. The ring pushes the fluid inside and outside the
chamber out through the outlet into the outlet nozzle.
One turn of the ring pushes out the volume of fluid equal to
the volume of the chamber. At the same time the electronic
board of the DFM makes one outlet pulse.
6
Differential fuel flow meter
Autonomous fuel flow meter with display
(fuel counter)
DFM D
(external power
supply, normalized
pulse)
DFM B
self-powered (autonomous
power supply), standard
functionality
DFM C
self-powered (autonomous
power supply), advanced
functionality
Fuel flow meter with pulse interface and
display
Fuel flow meter with pulse interface
DFM CK
(combined power
supply, normalized
pulse, advanced
functionality)
DFM AP
(external power supply,
non-normalized pulse)
DFM AK
(combined power supply,
normalized pulse)
7
Certificate of Conformity to the electromagnetic
compatibility requirements (E-mark)
Measuring instrument type approval certificate (Russian
Federation)
Technical regulation of safety certification (Russian
Federation)
Use permit of explosion proof fuel flow sensors
EMC & safety conformity certification (Belarus)
The certificate of conformity o STB ISO 9001-2009
8
Fuel flow meter DFМ can be used for
consumption measuring of the following fluids:
Diesel fuel (GOST 305, STB 1658);
Furnace oil (GOST 10585);
Fuel oil (GOST 10585, STB 1906);
Motor fuel (GOST 1667);
Admiralty and furnace fuel oil (GOST 10585);
Biofuel (GOST R 52808, STB 1658);
Other liquid fuels and mineral oil with kinematic
viscosity of 1.5 to 6 mm2/s.
9
Model
Start-up
consumption,
l/h
MIN flow rate,
l/h
MAX flow rate,
l/h
Inaccuracy,
±%
DFM 50AK
DFM 50B
DFM 50C
DFM 50CK
0,5
1 50 ±1
DFM 90AP 3 90 ±2
DFM 100AK
DFM 100B
DFM 100C
DFM 100CK
2 100 ±1
DFM 220AP
2
8 220 ±2
DFM 250AK
DFM 250B
DFM 250C
DFM 250CK
5 250
±1
DFM 500AK
DFM 500C
DFM 500CK
DFM 500D
5 10 500
DFM 100D 0,5* 10* 100*
±3DFM 250D 2* 25* 250*
DFM 500D 5* 100* 500*
* Consumption in each chamber .
10
Engine power,
kW
Boiler output, kW Recommended
models of fuel meters
up to 80 up to 400
DFM 50B, DFM 50C,
DFM 50AK, DFM 50CK
80 - 150 400 - 800
DFM 90AP, DFM 100B,
DFM 100C, DFM 100AK,
DFM 100CK
150 - 300 800 - 1500
DFM 220AP, DFM 250B,
DFM 250C, DFM 250AK,
DFM 250CK
300 - 600 1500 - 3500
DFM 500C, DFM 500AK,
DFM 500CK
11
1) DFM installation scheme "Before pump"
In order to install DFM in the fuel system with a low pressure
fuel pump according to this scheme, it is necessary to use the
line between the rough filter and the low pressure fuel pump
input.
12
Differential fuel meter DFМ is used to measure the fuel
consumption of vehicles, where it is not possible to apply the
single-chamber diesel meter and the installation scheme with
the return fuel line ringing.
A differential fuel flow meter calculates fuel consumption as the
difference of the fuel flows of the supply and return fuel lines. Vehicle
fuel consumption information is sent to the pulse output.
Maximum and minimum fuel flow values in supply and return lines of the engine can be found in
the performance specification of the booster pump of the engine mounted on the vehicle.
Minimum
consumption, l/h
Maximum
consumption, l/h
Recommended
differential fuel flow
meters
10 100 DFM 100D
25 250 DFM 250D
100 500 DFM 500D
13
1) Installation of the forward chamber of differential DFM “After the Pump” scheme
Forward-flow chamber of differential DFM is to be installed in the gap of supply
fuel line of the engine, after LPP/ Return-flow chamber is to be installed in the
gap of the return line between HPP outlet and fuel tank.
14
At product release each DFM flow
meter passes departmental
metrological evaluation on
metrologically certified automatic test
installations.
15
tractor truck
locomotive
technological
transport
boat
16
Actual fuel consumption records
Fuel meter DFМ enables to receive objective information about actual fuel
consumption and vehicle working time. It also permits to reduce fuel and
repairing costs. It is possible to develop fuel consumption rates for
selected routes and technological operations. Analyzing instant fuel
consumption graph allows:
- To detect fuel theft;
- Engine failures leading to increasing of fuel consumption;
- To analyze driver’s bihaviour.
17
• Fuel meter DFМ enables to receive objective information about actual fuel consumption
and vehicle working time. It also permits to reduce fuel and repairing costs. It is possible
to develop fuel consumption rates for selected routes and technological operations.
• The economic effect of using the fuel accounting devices is different at various
companies, usually about 10 to 40%, depending on the baseline situation and
management persistence.
18
Installing DFM on vehicles DOES NOT affect:
• engine parts damaging;
• electrical components damaging.
Wagencontrol s.r.o.
Prague, Czech Republic
info@wagencontrol.eu
+420 776 125 394
EU distributor of

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Fuel flow meters DFM - Wagencontrol

  • 2. — precise fuel monitoring tool. Inline fuel meter DFМ can be applied for fuel accounting both autonomously and as a part of vehicle tracking and fuel monitoring system. Instant fuel consumption rate can be accurately measured only with direct measurement method. That's why using DFM flow meter is the best solution for fuel consumption monitoring.
  • 3. 3 Fuel flow meter DFM allows to solve the following tasks:  fuel consumption control;  engine time running control;  fuel consumption rationing;  fuel theft detecting and preventing;  fuel consumption optimization and real-time monitoring;  fuel consumption control of modernized engines.
  • 4. 4 protection against unauthorized interference and tampering with the meter; resistant to vibration and hydraulic impacts; big in-built mud filter; meets road standards of electromagnetic compatibility, mechanical and climatic influences; durable and precise measurement zinc-aluminum chamber; full set of mounting accessories; all the fuel flow meters DFM are tested on the metrologically certified installation when produced at the factory;  corresponds to local and europian automakers’ standards;  technical support.
  • 5. 5 DFMs refer to devices of direct volumetric measurement of the fuel consumption with ring-type measurement chambers. The principle of DFM operation is based on measuring fuel volume that passes through a measurement chamber. Under pressure of the fluid flowing through the fuel flow meter inlet nozzle to the inlet of the measuring chamber, the ring slides along the inner surface of the chamber and it also slides along the web. The ring pushes the fluid inside and outside the chamber out through the outlet into the outlet nozzle. One turn of the ring pushes out the volume of fluid equal to the volume of the chamber. At the same time the electronic board of the DFM makes one outlet pulse.
  • 6. 6 Differential fuel flow meter Autonomous fuel flow meter with display (fuel counter) DFM D (external power supply, normalized pulse) DFM B self-powered (autonomous power supply), standard functionality DFM C self-powered (autonomous power supply), advanced functionality Fuel flow meter with pulse interface and display Fuel flow meter with pulse interface DFM CK (combined power supply, normalized pulse, advanced functionality) DFM AP (external power supply, non-normalized pulse) DFM AK (combined power supply, normalized pulse)
  • 7. 7 Certificate of Conformity to the electromagnetic compatibility requirements (E-mark) Measuring instrument type approval certificate (Russian Federation) Technical regulation of safety certification (Russian Federation) Use permit of explosion proof fuel flow sensors EMC & safety conformity certification (Belarus) The certificate of conformity o STB ISO 9001-2009
  • 8. 8 Fuel flow meter DFМ can be used for consumption measuring of the following fluids: Diesel fuel (GOST 305, STB 1658); Furnace oil (GOST 10585); Fuel oil (GOST 10585, STB 1906); Motor fuel (GOST 1667); Admiralty and furnace fuel oil (GOST 10585); Biofuel (GOST R 52808, STB 1658); Other liquid fuels and mineral oil with kinematic viscosity of 1.5 to 6 mm2/s.
  • 9. 9 Model Start-up consumption, l/h MIN flow rate, l/h MAX flow rate, l/h Inaccuracy, ±% DFM 50AK DFM 50B DFM 50C DFM 50CK 0,5 1 50 ±1 DFM 90AP 3 90 ±2 DFM 100AK DFM 100B DFM 100C DFM 100CK 2 100 ±1 DFM 220AP 2 8 220 ±2 DFM 250AK DFM 250B DFM 250C DFM 250CK 5 250 ±1 DFM 500AK DFM 500C DFM 500CK DFM 500D 5 10 500 DFM 100D 0,5* 10* 100* ±3DFM 250D 2* 25* 250* DFM 500D 5* 100* 500* * Consumption in each chamber .
  • 10. 10 Engine power, kW Boiler output, kW Recommended models of fuel meters up to 80 up to 400 DFM 50B, DFM 50C, DFM 50AK, DFM 50CK 80 - 150 400 - 800 DFM 90AP, DFM 100B, DFM 100C, DFM 100AK, DFM 100CK 150 - 300 800 - 1500 DFM 220AP, DFM 250B, DFM 250C, DFM 250AK, DFM 250CK 300 - 600 1500 - 3500 DFM 500C, DFM 500AK, DFM 500CK
  • 11. 11 1) DFM installation scheme "Before pump" In order to install DFM in the fuel system with a low pressure fuel pump according to this scheme, it is necessary to use the line between the rough filter and the low pressure fuel pump input.
  • 12. 12 Differential fuel meter DFМ is used to measure the fuel consumption of vehicles, where it is not possible to apply the single-chamber diesel meter and the installation scheme with the return fuel line ringing. A differential fuel flow meter calculates fuel consumption as the difference of the fuel flows of the supply and return fuel lines. Vehicle fuel consumption information is sent to the pulse output. Maximum and minimum fuel flow values in supply and return lines of the engine can be found in the performance specification of the booster pump of the engine mounted on the vehicle. Minimum consumption, l/h Maximum consumption, l/h Recommended differential fuel flow meters 10 100 DFM 100D 25 250 DFM 250D 100 500 DFM 500D
  • 13. 13 1) Installation of the forward chamber of differential DFM “After the Pump” scheme Forward-flow chamber of differential DFM is to be installed in the gap of supply fuel line of the engine, after LPP/ Return-flow chamber is to be installed in the gap of the return line between HPP outlet and fuel tank.
  • 14. 14 At product release each DFM flow meter passes departmental metrological evaluation on metrologically certified automatic test installations.
  • 16. 16 Actual fuel consumption records Fuel meter DFМ enables to receive objective information about actual fuel consumption and vehicle working time. It also permits to reduce fuel and repairing costs. It is possible to develop fuel consumption rates for selected routes and technological operations. Analyzing instant fuel consumption graph allows: - To detect fuel theft; - Engine failures leading to increasing of fuel consumption; - To analyze driver’s bihaviour.
  • 17. 17 • Fuel meter DFМ enables to receive objective information about actual fuel consumption and vehicle working time. It also permits to reduce fuel and repairing costs. It is possible to develop fuel consumption rates for selected routes and technological operations. • The economic effect of using the fuel accounting devices is different at various companies, usually about 10 to 40%, depending on the baseline situation and management persistence.
  • 18. 18 Installing DFM on vehicles DOES NOT affect: • engine parts damaging; • electrical components damaging.
  • 19. Wagencontrol s.r.o. Prague, Czech Republic info@wagencontrol.eu +420 776 125 394 EU distributor of

Editor's Notes

  1. Обратку ТНВД необходимо изменить так, чтобы топливо циркулировало по малому кругу без участия топливного бака. Это осуществляется путем соединения обратки ТНВД со входом ТННД. Таким образом, на вход ТННД поступает топливо двух топливопроводов: - подающего из бака, проходящего через расходомер DFM; - обратки ТНВД.   Для правильной работы измененной топливной системы требуется установить на выходе ТНВД перепускной клапан, который будет поддерживать в системе необходимое постоянное давление (1…1,5) атм. На выходе DFM установить обратный клапан на (0,35…0,5) атм, который предотвратит протекание топлива через DFM в обратном направлении, а также снизит воздействие гидроударов топливной системы на DFM.   После модернизации топливной системы, все излишки топлива, нагнетаемые ТННД, сбрасываются с выхода ТНВД на вход ТННД. Таким образом, через расходомер DFM протекает только тот объем топлива, который расходуется двигателем. Достоинства: - минимальное вмешательство в топливную систему; - простота установки; - применима на большинстве двигателей.   Недостатки: - необходим дополнительный фильтр тонкой очистки, что повышает стоимость установки; - повышенная нагрузка на ТННД; - топливо в баке не подогревается топливом из обратной магистрали (иногда требуется установка дополнительного подогревателя).