On farm innovations that increase production modifying grower practice to suit a new harvester - allen morgan and mossimo monchiero
1. 6th INTERNATIONAL MACADAMIA SYMPOSIUM
SOFITEL BRISBANE CENTRAL BRISBANE, QUEENSLAND
AUSTRALIA18-20 SEPTEMBER 2012
Hosted by the Australian Macadamia
Society
Platinum Sponsor
Monchiero
A SOLID REPUTATION OF QUALITY
2. Quality is a critical factor to meet market
demand and enhance profitability.
Faster
Harvesting “Harvest frequency has a strong relationship to the quality of
for Quality Nuts NIS” (*)
Best practices for increasing growers
profitability, competitiveness, and
sustainability.
On-farm innovations that increase
productivity and return.
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
3. Quality is a critical factor to meet market
demand and enhance profitability.
Faster
Harvesting “Harvest frequency has a strong relationship to the quality of NIS”
for Quality Nuts (*)
Product quality and consistency is critical to the market
acceptance of any food but particularly for premium
products such as Macadamias.
Processing companies need a high level of quality to avoid:
•Loss of customers
•Freight costs
•Reprocessing
•Product recall (*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
4. Quality is a critical factor to meet market
demand and enhance profitability.
Faster
Harvesting “Harvest frequency has a strong relationship to the quality of NIS”
for Quality Nuts (*)
What does quality mean for growers
payments?
Faster return from investments !!!
A direct return in $ per tonne
An additional return in reduced shed losses
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
5. Quality is a critical factor to meet market demand
and enhance profitability.
Faster
Harvesting “Harvest frequency has a strong relationship to the quality of NIS” (*)
for Quality Nuts
How to reach a better quality in the field
With normal fingerwheel harvesters you have some choices:
•Doing several passes to avoid nuts staying on the ground, in a single
pass this type of harvester can pick-up only 60 to 90% of the nuts,
depending on the quantity of nuts on the ground.
•Doing just one pass, to increase the harvesting frequency and avoid
most of the nuts staying on the ground for more time
•Purchase more fingerwheel type machines, To have at the same time,
more passes and more frequency.
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
6. PRODUCTIVITY THROUGH INNOVATION
“Industry needs to perform at its constant best,...investing in
Faster innovation to improve productivity and reduce costs” (*)
Harvesting
for Quality Nuts
Frequent
Harvesting
But, does more frequent harvesting pay ?
• Harvest frequency has a direct relationship to the quality of nut-in
-shell.
• Every nut left on the ground not harvested, can be a problem in
the next harvest, just some weeks later.
• On the other hand the report “A summary of Mac Man Best
practice group 2001-2007”, found that a return on a second pass is:
$0,00
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
7. PRODUCTIVITY THROUGH INNOVATION
“Industry needs to perform at its constant best,...investing in
Faster
innovation to improve productivity and reduce costs” (*)
Harvesting
for Quality Nuts
Is there a new answer ?
How can we have more passes and frequency ?
• With a faster single pass harvester.
• With a harvester having a better pick-up ratio.
• With a one man machine.
• With a large volume, fast cleaning process.
• With one of our very fast harvesters you can harvest up to 99% of
the nuts in just one pass and with a single machine, and one driver.
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
8. PRODUCTIVITY THROUGH INNOVATION
“Industry needs to perform at its constant best,...investing in
Faster innovation to improve productivity and reduce costs” (*)
Harvesting
for Quality Nuts
Faster Harvesting
Increasing the harvesting speed can give
you several benefits:
• Less fuel consumption per Hectare
• Give you the opportunity to harvest more frequently
• Better quality nuts
• Less labor costs
• More efficiency
• More productivity
• The opportunity of harvesting just before an expected rainfall event
• More revenue
(*) The Australian Macadamia Industry Strategic Plan 2009-
2014
Exclusive technology for harvesting nuts
9. BUILDING PROFITABILITY
“Frequent harvesting (less than or equal to every 4 weeks on average)
Faster gave a mean sound kernel recovery (SKR) of 34.2%, instead than
Harvesting 31.6%” (*)
for Quality Nuts
MORE REVENUE IN ONE SINGLE PASS
For a 100 t farm, higher average yearly revenue of $37250 and
lower costs up to $9500 :
• The average 2.6% difference in SKR result in a difference of $260 per
tonne, that for a 100t farm means $26,000 more revenue per year (**)
Reduced shed losses. Frequent harvests result in shed reject levels of
4.6%, while longer harvest intervals result in reject levels of 8.3%, and this
means up to $11,250 more revenue for the grower (**)
(*) The Australian Macadamia Industry Strategic Plan 2009-2014 (**) MC03008 Adoption of quality management systems in
macadamia
$$$$$
Exclusive technology for harvesting nuts
10. BUILDING PROFITABILITY
“Frequent harvesting (less than or equal to every 4 weeks on average)
Faster gave a mean sound kernel recovery (SKR) of 34.2%, instead than
Harvesting 31.6%” (*)
for Quality Nuts
MORE REVENUE IN ONE SINGLE PASS
For a 100 t farm, higher average yearly revenue of $37,250 and
lower costs up to $9,500 :
• No need to pass again on the same row to reach a satisfactory crop.
• Less operation hours: less fuel consumption, less oil changes, etc, with
an average savings of $3000 /year for a 100 t farm
• Reduced manpower: up to one third less hours needed (up to $5,000
/year saved)
• Less maintenance and replacement of wearing parts: lower costs and
less loss of time. Average consumption/season of wearing parts of a
Monchiero machine in a 100 t farm is less than $500, with a saving of
$1,500
(*) The Australian Macadamia Industry Strategic Plan 2009-2014 (**) MC03008 Adoption of quality management systems in
macadamia
$$$$$
Exclusive technology for harvesting nuts
11. BUILDING GROWER SUSTAINABILITY
“Adhering to production systems that are considered environmentally
Faster sound is essential to access certain markets, and most retailers and
Harvesting importers have strict quality specifications on both the quality of the
for Quality Nuts product and the quality of production process. (*)
BEST HARVESTING PRACTISES FOR
ENVIRONMENTAL PROTECTION
Our harvesting machines are designed for maximum
efficiency and minimum environmental impact:
•One single pass, one single machine, one single engine:
lower fuel consumption, less emissions
•Eco functions: fuel consumption optimisation
•Maneuverability in low plantations with minimal damage to
the branches
•Wide-section and low ground impact tires: no danger of
damaging the orchard, not even in conditions of very high
levels of humidity
(*) The Australian Macadamia Industry Strategic Plan 2009-2014
Exclusive technology for harvesting nuts
13. Monchiero’s production
Faster
Harvesting
for Quality Nuts
Innovative by tradition
Exclusive technology for harvesting nuts
14. Monchiero’s production
Faster
Harvesting
for Quality Nuts
We design and manufacture the most
comprehensive range of equipment and
machinery for the harvesting and processing
of nuts and fruit: self-propelled and towed
harvesters, peelers, huskers, windrowers,
sizing sieves,…..
Innovative by tradition
Exclusive technology for harvesting nuts
15. Over 45 years experience in providing
Faster services to small, medium and large-sized
Harvesting
for Quality Nuts
holdings worldwide
We never stop looking for new solutions
and continuously update our equipment,
whose innovative features have been
recognised with
international awards.
Innovative by tradition
Exclusive technology for harvesting nuts
16. Our production is mainly destined to foreign
markets: Europe, South America, USA and
Faster
Harvesting Australia.
for Quality Nuts
Our customers can count
on a well organised
sales and assistance
network worldwide,
through selected importers.
Reliability by tradition
Exclusive technology for harvesting nuts
17. Effective, efficient,
easy to handle and
environmentally
respectful, our
equipment is
Hours and hours conceived to improve
of operation at yields and the quality
maximum efficiency, of work, while
without interruption minimising costs and
or problems. the operator’s fatigue.
Increasing productivity
while decreasing effort
Exclusive technology for harvesting nuts
18. Advanced quality equipment increasingly
Faster innovative, developed on customers requests.
Harvesting
for Quality Nuts Mass production to guarantee high and
consistent quality.
Components of the best constructors, assuring
reliability and durability.
A full set of accessories available.
A fully stocked parts warehouse ensuring fast
delivery.
In house design
and manufacturing
Exclusive technology for harvesting nuts
19. The Macadamia market has great possibilities
Faster
for expansion worldwide.
Harvesting
for Quality Nuts
We can assist growers in enhancing
their quality, productivity, profitability and
sustainability to gain a larger share of the
global market.
Exclusive technology for harvesting nuts
20. General Features
Faster • Fluidity of movement
Harvesting
for Quality Nuts
• Stability on steep slopes, also laterally
• Powerful, reliable John Deere and Yanmar engines with low fuel
consumption and emissions
• Integrated hydraulic lock, with all the functions gathered in one
housing
• Reliable hydraulic components
• Low maintenance needs due to the reliability of the components:
just a few grease points and yearly maintenance
• M-Frame: monoblock chassis in high-resistance steel
• The path of the fruit is not obstructed by any narrowing: no risks
of stops, and a more constant and faster harvesting
• Innovative technologies and exclusive patents: Pick up System,
Cleaning system, MMC ® System, …..
• The driver’s seat, lowered and very comfortable, makes work a
lot less tiring. The operator has perfect visual control of all the
operating zones.
Exclusive technology for harvesting nuts
21. 2050-2075-2095-20125 Evolution
A comprehensive and fully accessorised range
Faster of self-propelled harvesters
Harvesting
for Quality Nuts
A really new concept
in harvesting!
Exclusive technology for harvesting nuts
22. Always first at the finish line!
Faster You never know how fast you can go before you
Harvesting
for Quality Nuts
experience Monchiero Harvesters
• Unequaled speed on any ground: up to 8 km/h!
• High yields even on wet ground
• Harvesting capacity of virtually 99% in well prepared orchards:
• No nuts left on the ground, and no bad nuts in the next pass!
• No pit stops for stones, leaves or damp ground
• Less maintenance and replacement of wearing parts during the
season, that means lower costs and less lost time
• Easy maneuvering in tight spaces and on uneven and rough terrain
• Great work autonomy: 6 hours aprox with a full tank
• Capable electro-hydraulically controlled hoppers with raised
discharge
• 3-stage cleaning system at high speed: nice clean fruit
• Total comfort and visibility
Exclusive technology for harvesting nuts
23. Good work with
Faster
Harvesting
Monchiero’s self-propelled
for Quality Nuts harvesters !
You never know how fast you
can go before you experience
Monchiero Harvesters!
www.monchiero.com