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Towards  “Sustainable Carbon Economy” Technological Challenges and Opportunities for  CO2 Capture & Sequestration Andrei G. Fedorov, PhD Professor & Woodruff Faculty Fellow George W. Woodruff School of Mechanical Engineering Georgia Institute of Technology 404-385-1356 (voice) &  [email_address]  (e-mail) Presentation includes materials provided by Professors Jones, Koros, Chance, Eckert, Liotta and Lieuwen (Georgia Tech) & ARPA-E website
The Need for Sustainable Energy Options 1)  Reduce energy consumption  (conservation; efficiency     but economic growth worldwide??? ) 2)  Rely on renewable energy  (solar; wind; nuclear; carbon-neutral/biofuels     but accessibility/usability/transportability & time scale for implementation??? ) 3)   Sequester CO 2  emissions  (capture & “permanent” storage: oceans, deep earth     but feasibility/accessibility/sustainability??? ) ,[object Object],[object Object],[object Object],Sustainable Future in a  carbon-constrained  world? Every available options will have to be utilized  (no silver bullet)! What is  feasible/economic  &  time horizons  for different applications?
Energy Outlook ,[object Object],[object Object],[object Object],60% of CO 2  Emissions Growth in Developing World 0 5 10 15 20 25 30 2003 2010 2015 2020 2025 2030 BILLION METRIC TONS Non-OECD OECD
[object Object],[object Object],[object Object],[object Object],Energy Outlook and CO 2  Capture
Active Sequestration of CO 2  Emissions ,[object Object],Source:  DOE Large  point sources (e.g. power plants) account for ~1/3 of CO 2  emission, but     steady-state, large physical size, economy of scale    well covered in literature; area of active research [DOE, industry support] Small  distributed sources (transportation) account for ~1/3 of CO2 emission, but     transient operation, constrained size, convenience, harsh environments    neglected in literature; little or no active research [ few notable exceptions ]
Economic Drivers for Technological Advances ,[object Object],[object Object]
CO 2  Capture and Sequestration is Likely Near/Mid-Term Need as Transition to Sustainable Energy
Carbon Capture and Sequestration ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],Power Generation with CO 2  Capture: Scale & Cost
Carbon Capture Today : Post-Combustion CO 2  Capture ,[object Object],[object Object],Source: DOE-NETL
Post-Combustion CO 2  Capture Today ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Near-Future Transition : Oxy-Combustion with CO 2  Capture ,[object Object],[object Object],Source: DOE-NETL
Why coal?... Abundant worldwide reserves (Top 5 coal reserves ~70% of total resource: USA, Russia, China, Australia, Germany (70%) “ Coal’s future is … not a matter of resource availability or … cost but one of environmental acceptability.”  (V. Smil “Energy at the Crossroads”) Coal gasification provides an avenue for CO 2 -neutral use of coal (DOE FutureGen program) Gasification is a “platform technology” that can also be used with natural gas & biomass CO 2  - Neutral Use of Coal: Is it Possible/Feasible? coal CO, H 2 O CO 2 , H 2 CO 2  capture (contaminants OK) H 2  for energy use (high purity) Partial oxidation Water gas shift
Future Carbon Capture: Pre-Combustion CO 2  Capture ,[object Object],Analysis conducted at NETL shows that CO 2  capture and compression  raises the cost of electricity  from a newly built IGCC power plant  by 30%, from an average of 7.8 cents per kilowatt-hour to 10.2 cents per kilowatt-hour. Source: DOE-NETL
CO 2  Sequestration What are the possibilities?
Holistic View of Carbon Capture & Sequestration Source: IPCC, 2005
Carbon Sequestration ,[object Object],[object Object],[object Object],[object Object],Source: DOE-NETL
[object Object],[object Object],[object Object],[object Object],[object Object],Carbon Sequestration Source: DOE-NETL
Carbon Sequestration Alternatives - Utilization ,[object Object],[object Object],[object Object],[object Object],[object Object],Photo from Popular Mechanics: http://www.popularmechanics.com/science/earth/4213775.html
Latest R&D Advances Snapshots from the ARPA-E Portfolio
ARPA-E IMPACT Projects/Performers ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Georgia Tech R&D Advances Portfolio Overview & Examples
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Georgia Tech has a world-leading R&D program in CO 2  management
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Near-Term Focus: Post-Combustion CO 2  Capture
Modules with  millions of hollow fibers  can provide  the equivalent of  2 foot ball fields of contact area in a volume the size of a standard office desk  --very  compact !! GT Hollow Fiber Sorbents for Low-Cost Post Combustion CO 2  Capture (Profs. Koros & Chance)   Bore fed cooling water Clean N 2 Flue gas in Thermally-moderated uptake fiber walls Clean N 2   out Flue gas with CO 2  in CO 2 cooling water in fiber bore Thermally-driven removal from fiber walls CO 2 Bore fed steam Bore fed cooling water Clean N 2 Flue gas in CO 2 Bore fed steam Rapid   cycling
GT New Solid Adsorbent Material: Hyperbranched Aminosilica (HAS) (Prof. Jones) Minimal cost is the key driver :  simple amine adsorbents via an easily scalable synthesis.   ,[object Object],[object Object],Hicks, Drese, Fauth, Gray, Qi, Jones,  J. Am. Chem. Soc . 2008, 130, 2902.& Hicks, Fauth, Gray, Jones, 2006, US Patent App.
GT New Reversible Molecular-Ionic Liquid Solvents to Replace MEA  (Profs. Eckert, Liotta) Uptake of Bubbled CO 2 Regeneration by heating 1 2 3 ,[object Object],[object Object],[object Object],Key advantages over MEAs
Reversible ML-IL Liquid Solvents -  Utilizing Dual Capture Mechanism Profs. Eckert, Liotta Added Capacity By  Physical Absorption - CO 2 Ionic Liquid + CO 2 CO 2  Swollen Ionic Liquid CO 2  Swollen Ionic Liquid Highly Selective  Chemical Absorption
Reversible ML-IL Solvents - Advantages for CO 2  Capture Profs. Eckert, Liotta ,[object Object],[object Object],[object Object],[object Object],Energy Penalty Q = mCp Δ T +  Δ H rxn  (regen.) Typical Conditions : P = Ambient  from T low  = 40-50°C to T high  = 70-100°C Heat Exchanger Flue Gas Scrubbed Gas CO 2 -Rich Solvent CO 2 -Lean Solvent CO 2  Product Gas
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object]
Back-Up Slides
Georgia Tech R&D Advances Additional Emerging Technologies for CO2 Management
CO 2 -capture from natural gas reserves US companies (e.g. ExxonMobil) own large natural gas fields that are contaminated with high levels of CO 2 . These fields could produce billions of dollars of natural gas if the CO 2  can readily be removed and reinjected. No current technology can achieve this chemical separation in an economical manner. High performance membranes could revolutionize this market. Membranes from this market could also play a key role in other CO 2  separations. Metal-organic frameworks : novel chemical building blocks for rationally designed porous materials Carbon nanotubes : a nanotechnology approach to creating high throughput membranes Work at GT by Prof. David Sholl and Prof. Sankar Nair is combining high performance computational methods and practical device fabrication to develop “game changing” materials for large-volume gas separations  (Industrial partners: ExxonMobil, ConocoPhillips). Zeolites : versatile inorganic porous materials for harsh chemical environments
Hydrogen membranes will play a key role in deploying gasification with carbon capture Recent work at GT by Prof. David Sholl has shown that using glassy metals increase performance of membranes by 10-100 times compared to conventional materials GT Metal/Metal-Alloy Nano-Membanes for H 2 /CO 2  Separation Profs. Fedorov, Sholl Prof. Fedorov at GT ME has shown that submicron thick Pd/Ag membranes can support record-high H2 permeation fluxes by controlling material microstructure  Metal Film H 2 H H H H H H H H H H H H 2 H 2 H 2 H 2 H 2 CO 2 4 3 2 1
Georgia Tech R&D Advances Specific Examples of Combustion  &  Fuel Processing for CO 2  Capture
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],“ CO 2 -Sensible” Combustion Research at GT: Ben Zinn Lab
[object Object],[object Object],[object Object],Low CO 2  Combustion of Fossil Fuels Prof. Lieuwen/AE ,[object Object],[object Object],[object Object]
[object Object],[object Object],Low CO 2  Combustion of Biofuels Fuels Prof. Lieuwen/AE
CO 2  Capture and Sequestration with Focus on Transportation as Transition to Sustainable Energy
The present carbon-based economy is  unsustainable! Primary Energy Sources Conversion, Distribution, Infrastructure End Use Applications Carbon Economy of Today
Electron economy? Hydrogen economy? Solar, Wind, Nuclear Solar, Wind, Nuclear Additional Reading : West & Kreith (2006) “A vision for a secure transportation system without hydrogen or oil”,  J. Energy Res. Tech. ,  128 , 236-243.
[object Object],[object Object],[object Object],[object Object],[object Object],CO 2  Capture: The Georgia Tech Portfolio
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Alternative Energy: The Georgia Tech Portfolio

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Technological Challenges and Opportunities for CO2 Capture and Sequestration - Andrei Federov, Georgia Institute of Technology

  • 1. Towards “Sustainable Carbon Economy” Technological Challenges and Opportunities for CO2 Capture & Sequestration Andrei G. Fedorov, PhD Professor & Woodruff Faculty Fellow George W. Woodruff School of Mechanical Engineering Georgia Institute of Technology 404-385-1356 (voice) & [email_address] (e-mail) Presentation includes materials provided by Professors Jones, Koros, Chance, Eckert, Liotta and Lieuwen (Georgia Tech) & ARPA-E website
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  • 7. CO 2 Capture and Sequestration is Likely Near/Mid-Term Need as Transition to Sustainable Energy
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  • 13. Why coal?... Abundant worldwide reserves (Top 5 coal reserves ~70% of total resource: USA, Russia, China, Australia, Germany (70%) “ Coal’s future is … not a matter of resource availability or … cost but one of environmental acceptability.” (V. Smil “Energy at the Crossroads”) Coal gasification provides an avenue for CO 2 -neutral use of coal (DOE FutureGen program) Gasification is a “platform technology” that can also be used with natural gas & biomass CO 2 - Neutral Use of Coal: Is it Possible/Feasible? coal CO, H 2 O CO 2 , H 2 CO 2 capture (contaminants OK) H 2 for energy use (high purity) Partial oxidation Water gas shift
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  • 15. CO 2 Sequestration What are the possibilities?
  • 16. Holistic View of Carbon Capture & Sequestration Source: IPCC, 2005
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  • 20. Latest R&D Advances Snapshots from the ARPA-E Portfolio
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  • 22. Georgia Tech R&D Advances Portfolio Overview & Examples
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  • 25. Modules with millions of hollow fibers can provide the equivalent of 2 foot ball fields of contact area in a volume the size of a standard office desk --very compact !! GT Hollow Fiber Sorbents for Low-Cost Post Combustion CO 2 Capture (Profs. Koros & Chance) Bore fed cooling water Clean N 2 Flue gas in Thermally-moderated uptake fiber walls Clean N 2 out Flue gas with CO 2 in CO 2 cooling water in fiber bore Thermally-driven removal from fiber walls CO 2 Bore fed steam Bore fed cooling water Clean N 2 Flue gas in CO 2 Bore fed steam Rapid cycling
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  • 28. Reversible ML-IL Liquid Solvents - Utilizing Dual Capture Mechanism Profs. Eckert, Liotta Added Capacity By Physical Absorption - CO 2 Ionic Liquid + CO 2 CO 2 Swollen Ionic Liquid CO 2 Swollen Ionic Liquid Highly Selective Chemical Absorption
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  • 32. Georgia Tech R&D Advances Additional Emerging Technologies for CO2 Management
  • 33. CO 2 -capture from natural gas reserves US companies (e.g. ExxonMobil) own large natural gas fields that are contaminated with high levels of CO 2 . These fields could produce billions of dollars of natural gas if the CO 2 can readily be removed and reinjected. No current technology can achieve this chemical separation in an economical manner. High performance membranes could revolutionize this market. Membranes from this market could also play a key role in other CO 2 separations. Metal-organic frameworks : novel chemical building blocks for rationally designed porous materials Carbon nanotubes : a nanotechnology approach to creating high throughput membranes Work at GT by Prof. David Sholl and Prof. Sankar Nair is combining high performance computational methods and practical device fabrication to develop “game changing” materials for large-volume gas separations (Industrial partners: ExxonMobil, ConocoPhillips). Zeolites : versatile inorganic porous materials for harsh chemical environments
  • 34. Hydrogen membranes will play a key role in deploying gasification with carbon capture Recent work at GT by Prof. David Sholl has shown that using glassy metals increase performance of membranes by 10-100 times compared to conventional materials GT Metal/Metal-Alloy Nano-Membanes for H 2 /CO 2 Separation Profs. Fedorov, Sholl Prof. Fedorov at GT ME has shown that submicron thick Pd/Ag membranes can support record-high H2 permeation fluxes by controlling material microstructure Metal Film H 2 H H H H H H H H H H H H 2 H 2 H 2 H 2 H 2 CO 2 4 3 2 1
  • 35. Georgia Tech R&D Advances Specific Examples of Combustion & Fuel Processing for CO 2 Capture
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  • 39. CO 2 Capture and Sequestration with Focus on Transportation as Transition to Sustainable Energy
  • 40. The present carbon-based economy is unsustainable! Primary Energy Sources Conversion, Distribution, Infrastructure End Use Applications Carbon Economy of Today
  • 41. Electron economy? Hydrogen economy? Solar, Wind, Nuclear Solar, Wind, Nuclear Additional Reading : West & Kreith (2006) “A vision for a secure transportation system without hydrogen or oil”, J. Energy Res. Tech. , 128 , 236-243.
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Notas del editor

  1. --Typical 500 MWe coal power stations produce ~9 tons of CO2/min. 50% of power production derives from coal, accounting for ~39% of all emissions. These stations offer an attractive single point source for mitigating greenhouse gas emissions. --Current liquid based capture techniques are prohibitively expensive due to high thermal requirements. Packed bed solid sorbents have been proposed as an attractive alternative to liquid sorption due to lower (sensible) heat requirements. However, these packed beds have issues associated with massive pressure drops through bed, and are impractical at the industrial scale. --For effective CO2 mitigation, low cost techniques must be developed (focus of research).
  2. Liquid absorption processes based on amines use 40% wt amine solutions. Thus, every cycle you are heating and cooling 60% water, which has a high heat capacity. You are wasting this energy. By using solid adsorbants, you can replace this water with a solid with potentially a lower heat capacity and save on energy costs.
  3. --Structured hollow fiber sorbents allow for the thermal advantages of solid sorbents to be utilized while circumventing the pressure drop issues traditionally associated with packed beds. The hollow fiber morphology allows for a non-contacting heat transfer fluid to be directly integrated into the sorption system—a unique advantage. --These modules have very high surface area to volume ratios—this allows traditional packed beds to be significantly scaled down. --Another key advantage of the fiber system is the fact that the fiber walls are very thin—this allows the fibers to come to thermal equilibrium very quickly. This enables very rapid cycling (~30 seconds, as opposed to ~6hr to days for traditional thermal packed beds) which increases the device’s sorption efficiency
  4. Our material is designed to be robust, low cost and simple to make and scale up. Key points – 1. hyperbranching effectively uses the pore space. Most people just add a monolayer of amines. 2. covalent attachment of aminopolymer to oxide makes it robust for temperature swings – easily regenerable. 3. very easy to make.
  5. Steady-state processing requires materials that behave identically time after time Repeatable many times Identical Max and Min Values -