Matrix AMI Expo 2011 Presentation

AMI Expo 2011 Presentation

Matrix Overview Modules Overview

Our Customers Energy Management

Questions, comments or concerns? www.matrixcontrols.com (519) 940 - 0663
Contact us now and talk to one of Matrix Industrial Control
sales@matrixcontrols.com
our associates. Systems, Inc.

Matrix Overview
Matrix Industrial Control Systems, Inc.
► 24 employees in two offices
► Formed in 1977

Focused on business justification and ROI

Only plant floor solutions in the food industry

Production solutions integrator
► Includes hardware, software, procedures

www.matrixcontrols.com (519) 940 - 0663
Contact Us: sales@matrixcontrols.com Matrix Industrial Control Systems, Inc.

Our Bottom Line: Your R.O.I.
We use technology to:
► Improve efficiencies and yields
► Increase throughput
► Produce top quality and consistent product
► Reduce labor costs
► Reduce or eliminate spoiled or downgraded product

By-products of this approach:
► Operators are forced to follow proper procedures
► Managers have real-time access to production data
► Complete data integration to corporate ERP systems


Corporate Level Architecture
CORPORATE OFFICES

Production Plant 1 Production Plant 5

Production Plant 2 Production Plant 4

Production Plant 3


System Level Architecture

ERP Integration
Fixed Position Stations

Executive Dashboard
Mobile PC Users

Forklift/Scanner Data Reporting
Users & Storage

Hardware Integration

Barcode Scanners

Electronic Scoreboards
PLC’s

Lab Equipment Checkweighers &
Weigh-Price Labelers

Metal Detectors
Barcode Label Printers
Bench & Floor Scales

Data Navigator Overview
Software data collection/process control
engine
► Standard components and architecture
► Microsoft platform (Windows, SQL Server, .NET)
Product Receiving
Slaughter Line Administration
Flexible and configurable Product Tracking & Traceability
► Use customers product and process Batch & Recipe Control
Statistical Process Control
terminology Manual & Automatic Labeling
Warehouse & Shipping Management
► Tailored to meet your specific production needs
► Configured with your business
logic/rules/validation

Product Receiving
Track the receipt of raw materials, ingredients and packaging
materials at your Receiving Dock
Receive product against your purchase orders
Collect supplier tracking data for product tracking and traceability
Ensure product quality before accepting delivery


Slaughter Line Administration
Track animals from delivery to your
facility through the slaughter
process
See throughput and inventory levels
in real-time
Measure carcass, lot and process
yield
Link to farmer payment system


Product Tracking and Traceability
Track raw materials, dry ingredients and
packaging materials from
receiving, through storage and to
production consumption
See inventory levels in real-time
Receive alerts for product approaching
best-before or product levels
approaching re-order threshold


Batch and Recipe Control
Track the consumption of raw materials
and ingredients into batches of WIP
product
Ensure quality and consistency by
producing against a recipe
Continue product tracking & traceability
See WIP product inventory in real-time


Statistical Process Control
Monitor product attributes and correct
variances immediately
Improve product quality and consistency
Tune your production processes over the
long term to reduce costs, improve
product quality and maximize efficiency


Manual and Automatic Labeling
Label case-ready packages, cases and pallets
Manually label up to 15 cases per minute
Automatically label up to 35 cases per
minute
Label against sales or production orders
from ERP
Customize labels to meet your customer’s
requirements


Warehouse & Shipping Management
Receive cases and pallets into your warehouse
Track product to specific warehouse locations
Pick cases and pallets against customer orders
Ship product with shipping manifest and bill of
lading paperwork
Reconcile inventory to ensure accuracy


Our Customers
Beef Industry
Pork Industry
Poultry Industry
Other


Our Customers – Beef Industry


Our Customers – Pork Industry


Our Customers – Poultry Industry


Our Customers - Other


Energy Management
A Process With Proven Results
Site Audit
Energy Management System
EMS Architecture
Implement Recommended Measures
Monitor and Improve
Your Experienced Energy Analyst


A Process With Proven Results
Our approach has been tested and refined over time to deliver
immediate and impactful results

Our process:
1. Perform a thorough site assessment of your facility
2. Install and configure an energy management
information system
3. Implement energy and cost savings measures
4. Continually monitor and improve energy consumption


Site Audit
A small team of experienced industrial engineers will visit your
facility for a day or two to review the building envelope and
insulation, processing equipment and building systems, production
processes and more

We will prepare and submit a comprehensive audit report
including a list of recommended measures for energy and cost
savings

We will present our findings and recommendations to your plant
management or corporate team

Energy Management System
Install a network of energy consumption measurement devices

Configure energy analysis software with comprehensive
dashboards, reporting, alerting and analytic tools

Establish a baseline and measure the true impact of changes


EMS Architecture

Building Data

Processing
Equipment Reporting & alerting delivered
Data to your management team

External
Weather & Energy Management
Humidity Information Software
Data

Production Analysis from our expert
Data energy analysts


Implement Recommended Measures
Improve building envelope and insulation

Install high efficiency and correctly sized
devices

Provide feedback control for running
processing equipment at levels
consistent with production


Monitor and Improve
Collect current energy
consumption data

Measure impact to ensure Analyze the data and
expected results are identify improvement
achieved measures

Implement improvement
measures


Your Experienced Energy Analyst
Let our experienced and knowledgeable energy analysts help you
understand your plants energy signature and relate it to your
production processes

We bring insightful recommendations based on industry best-
practices


Matrix AMI Expo 2011 Presentation

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Matrix AMI Expo 2011 Presentation