2. Inside
3D
Prin@ng
–
10/23/14
2
Transforming
ideas
into
integrated
solu@ons
INVENT
MANUFACTURE
INTEGRATE
Core
competency
and
excep@onal
exper@se
in
materials
science
related
to
advanced
polymeric
materials
and
their
process
integra@on
3. Inside
3D
Prin@ng
–
10/23/14
3
• 33
years
ago,
in
1981…
– MTV
was
launched
– Xerox
introduced
the
computer
mouse
– IBM
released
the
first
PC
• Model
5150
with
a
4.77-‐MHz
Intel
8088
processor
• Base
price
of
$1,565
(>
$4,000
today)
• Used
MS-‐DOS,
released
by
Microsoa
– L2
was
released
by
Brewer
Science
4. At
around
the
same
@me…
Inside
3D
Prin@ng
–
10/23/14
4
Bourell,
D.
L.,
et
al.
"A
brief
history
of
addi@ve
manufacturing
and
the
2009
roadmap
for
addi@ve
manufacturing:
looking
back
and
looking
ahead."
US-‐Turkey
Workshop
on
Rapid
Technologies.
2009.
Herbert,
3M,
1979
Photopolymer
Kodama,
Nagoya,
1981
Photopolymer
Householder,
patent
1981
Concrete
5. Inside
3D
Prin@ng
–
10/23/14
5
Over
30
years
of
innova@on
3D
Prin4ng
1980s
1990s
2000s
2010s
Materials
6. Inside
3D
Prin@ng
–
10/23/14
6
All
ini@al
materials
were
commercially
available
O
N2
light
H2O
O OH
+ N2
Base insoluble sensitizer Base soluble photoproduct
7. 1980s
Inside
3D
Prin@ng
–
10/23/14
7
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s
8. Inside
3D
Prin@ng
–
10/23/14
8
Material
model
Off
the
shelf
Adapt
Time
Value
9. Determine
specifica@ons
Inside
3D
Prin@ng
–
10/23/14
9
How
do
you
adapt
a
material?
Find
suitable
materials
Test
Develop
Commercialize
10. Inside
3D
Prin@ng
–
10/23/14
10
Which
comes
first,
materials,
processes,
or
tools?
Work Breakdown Structure Timeline
Jan Feb Mar Apr May Jun Jul
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
1.0 Project planning
1.1 Determine scope statement
1.2 Select team
1.3 Plan activites
2.0 Specifications
3.0 Prototype
3.1 Review design
Build prototype
Test A
Test B
Test C
4.0 Select suppliers
5.0 Verify tool design
6.0 Qualifcation testing
7.0 Redesign contingency
8.0 Commercialization
15. 1980s
Inside
3D
Prin@ng
–
10/23/14
15
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s
16. Choice
Inside
3D
Prin@ng
–
10/23/14
16
Material
model
Off
the
shelf
Adapt
Time
Value
Immediate
Months
Defined
17. Inside
3D
Prin@ng
–
10/23/14
17
Adap@ng
a
material
Used
by
permission
from
taulman
3D
18. Inside
3D
Prin@ng
–
10/23/14
18
How
was
it
done?
Adap@ng
Nylon
Time
Value
18
Months
Choice
• 4
full-‐@me
testers
• 4
specialists
• 9
months
for
capability
• Learning
cycles
19. Inside
3D
Prin@ng
–
10/23/14
19
3D
printed
microbanery
Sun,
K.,
Wei,
T.-‐S.,
Ahn,
B.
Y.,
Seo,
J.
Y.,
Dillon,
S.
J.
and
Lewis,
J.
A.
(2013),
3D
Prin@ng
of
Interdigitated
Li-‐Ion
Microbanery
Architectures.
Adv.
Mater.,
25:
4539–4543.
20. 1980s
Inside
3D
Prin@ng
–
10/23/14
20
Over
30
years
of
innova@on
3D
Prin4ng
Materials
1990s
2000s
2010s
21. Individualiza@on
Choice
Inside
3D
Prin@ng
–
10/23/14
21
Material
model
Off
the
shelf
Adapt
Custom
Time
Value
Immediate
Months
Months
to
Years
Defined
24. Inside
3D
Prin@ng
–
10/23/14
24
What
needs
to
happen
next
for
3D
prin@ng
materials?
25. Inside
3D
Prin@ng
–
10/23/14
25
Avoid
locked
tools
and
processes.
It’s
a
pathway
that
narrows
op@ons
for
innova@on.
26. Individualiza@on
Choice
Inside
3D
Prin@ng
–
10/23/14
26
Material
model
Off
the
shelf
Adapt
Custom
Time
Value
Immediate
Months
Months
to
Years
Defined
27. How
is
a
custom
material
developed?
Inside
3D
Prin@ng
–
10/23/14
27
Plan
project
Determine
material
specifica@ons
Test
Determine
tool
&
process
Feedback
Develop
Commercialize
Test
specifica@ons