This document outlines the qualifications, experience, and training services of Mr. Mukesh Kumar. He has 30 years of experience in manufacturing excellence, lean manufacturing, quality management systems, and other related fields. He provides training in topics such as OEE, SMED, lean manufacturing, Six Sigma, and ISO standards. The training process involves identifying trainers and creating a training calendar and materials. Training effectiveness is evaluated through attendance tracking, pre-and post-training tests, feedback, and measuring the impact and results. The approach to process improvement involves selecting a topic, conducting a gemba study, analyzing causes, creating an improvement plan, implementing actions through training and kaizen, and consolidating the gains.

2. NAME QUALIFICATION/
EXPERIENCE
KEY AREA KEY SKILL
Mr. Mukesh
Kumar
Consultant –
30 Years
11 Year
Diploma in
Mechanical
• Manufacturing
Excellence
• Lean Manufacturing
• TPM
• QMS
OEE, SMED, VSM, 3M, DOE,
A3, 8D, CAPEX, ISO/TS,
LEAN/TPM, APQP, PPAP,
FMEA, SPC, MSA, TIME &
MOTION STUDY, LINE
BALANCING, FLOW
MANUFACTURING, PROBLEM
SOLVING METHODOLOGY &
TOOLS
PORTFOLIOPORTFOLIO

3. CERTIFICATIONCERTIFICATION
• TS16949
• ISO14001
• SPC - Statistical Process Control
• MSA - Measurement System Analysis
• VA-VE Value Analysis & Value Engineering
• TPM – Total Productive Maintenance
• Lean Manufacturing
• TS16949
• ISO14001
• SPC - Statistical Process Control
• MSA - Measurement System Analysis
• VA-VE Value Analysis & Value Engineering
• TPM – Total Productive Maintenance
• Lean Manufacturing

4. Identification of TrainersIdentification of Trainers
Training CalendarTraining Calendar
Training Material/
Training Module
Training Material/
Training Module
Organize Training
as per Plan
Organize Training
as per Plan
Training MIS RecordTraining MIS Record
Training Effectiveness & ROITraining Effectiveness & ROI
Training Need IdentificationTraining Need Identification
• Internal
• External
• Yearly
• Monthly
• Training attendance
• Pre-Training Test
• Post Training Test
• Training Feedback
• Training Presentation
• Training Videos
• Training Game & Activities
• Training Handouts
• Satisfaction level
• Learning
• Impact
• Result /ROI
TRAINING PROCESSTRAINING PROCESS

5. TRAINING TOPICTRAINING TOPIC
• OEE – Overall Equipment Effectiveness
• SMED – Single Minute Exchange of Dies
• 7QC Tools
• Advanced 5S+6M
• 7 Management Tools
• Flow Manufacturing
• Lean Manufacturing
• 3M/3G
• Kaizen
• APQP – Advanced Product Quality Planning
• PPAP – Production Part Approval Process
• FMEA – Failure Mode Effect & Analysis
• SPC – Statistical Process Control
• MSA – Measurement System Analysis
• TPM – Total Productive Maintenance
• Poka-Yoke
• Six Sigma
• ISO9001
• TS16949
• ISO 14001
• Problem Solving Approach
• OEE – Overall Equipment Effectiveness
• SMED – Single Minute Exchange of Dies
• 7QC Tools
• Advanced 5S+6M
• 7 Management Tools
• Flow Manufacturing
• Lean Manufacturing
• 3M/3G
• Kaizen
• APQP – Advanced Product Quality Planning
• PPAP – Production Part Approval Process
• FMEA – Failure Mode Effect & Analysis
• SPC – Statistical Process Control
• MSA – Measurement System Analysis
• TPM – Total Productive Maintenance
• Poka-Yoke
• Six Sigma
• ISO9001
• TS16949
• ISO 14001
• Problem Solving Approach

6. • Standardize
• Horizontal
Deployment
• Record in
Kaizen Sheet
P
D
C
A
• Identify Loss
• Set Theme
• Consolidate Data
• Form a team
• Set Targets
• Expose Current Status
• Restore Basic Conditions
• Take Video of Process
• Fishbone Diagram/DOE
• Discuss with Team
• Why – Why Analysis
• Micro Motion Study
• Prepare Plan 5W+2H
• Discus Implications
• Discuss best methods
• Simulation
• Trials
• Education
• Study Results
• Sustain
OUR PROCESS APPROACHOUR PROCESS APPROACH
2- Gemba Study2- Gemba Study
3- Expose & Eliminate
Abnormalities
3- Expose & Eliminate
Abnormalities
4-Analyse Causes4-Analyse Causes
5- Improvement
Plan
5- Improvement
Plan
1- Select Topic1- Select Topic 6- Training & People
Development
6- Training & People
Development
7-Action Implementation
Kaizen, LCA, Andon
7-Action Implementation
Kaizen, LCA, Andon
8- Check Results8- Check Results
9- Consolidate Gains
B4/After
9- Consolidate Gains
B4/After