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PRESENTATION

EMPTIES / BOX SYSTEMS
         Gediminas Sabonis
            2008.11.05




           Kirtimu str. 47
     LT-02244 Vilnius, Lithuania
Most pool systems in Europe focus a
    special product group
2


     Fruits & Vegetables
     Fresh Meat
     Bakery Products
     Dairy Products
     Non Food
    …




      For which product group would we expect the highest effects in the
           Baltic states when we would change to a pool system???
Preliminary Step:
    Evaluation of the existing situation by the „Lead Partners“
3


     Quantities
     for example number of crate-types and number of crates due to supplier and
     due to the focused product group (fresh goods, bakery, meat, etc.)


     Quality
      for example necessary handling processes, do we use partly “wrong crates”
     today, do we need special crates also for the direct shop placement, etc.


     Costs
      for example costs caused by crates and empties handling, investment,
     cleaning, transport, etc.
Key topics of the first evaluation phase
4
     Which product groups count for the biggest national quantities (with
      focus on all Baltic states: LT, LV, EE)
     For which products groups do we have regional suppliers which could
      be involved in a pool (import products and foreign suppliers are not easily
      integrated, so probably it is better to start only with Baltic members)
     Identification of possible partners
        - Producers
        - Wholesalers
        - Retailers
        - Etc.
     Identification of product groups and detailed calculation on the basis of
      all supply chains and logistic functions of the partners (QUANTITIES,
      QUALITY, COSTS)
Development of a common strategy
5

                 Common analysis of the existing situation


               Establishment of a common mission statement


    Nomination of a „task force“ with responsible from all „lead partners“


        Start of a common project to evaluate possible pool systems


               Establishment of an action plan for realization


                       Realization and Implementation
Ideas about how a pool could work like:
6

     Establishment of a „POOL-PROVIDER“ which is an own legal entity (pool
      members could be shareholders)
     Definition of „standard-pool-crates“ (size, material, weight, labeling, etc.)
     These crates can only be used by members of the pool
     Inside the pool the boxes can be exchanged without restrictions between the
      members
     On each sales transaction of products the crate changes the „holder“ for an
      agreed „deposit“, but the crate does not change the „owner“ (which is
      always the pool-provider)
     On each transaction of crates to pool-provider receives an agreed
      percentage of the „deposit“ to finance the system
     Every pool-member has to bring in crates to the pool, according to an
      agreed scheme
Possible functions of a Pool-Provider:
7

     Development of rules for the usage of the pool-system
     Development and further standardization of crates
     Reduction of one-way containers and boxes due to environmental reasons
     Avoidance of waste
     Increasing the quality of the supply chains between producers, wholesalers
      and retailers
     Providing of statistic data and relevant information for the pool-users
     Consulting and public relations
     Administration of the crates licenses
     Controlling, monitoring and supervision of the pool
     National and international coordination
Detailled Planning of all „Logistic
    Channels“ where crates are needed
8
           Pool       Suppliers




           Incoming goods




            Storage
                                   Small goods
            Picking                Vilnius




           Shop - incoming goods   Pool box

                                   Supplier box


                                   Retailer box

           Shop - Sale             Box of small goods warehouse
To define the „right“ crate for the pool is a
    common task
9

     Look for best-practice in Europe
             Material                              Plastic                            Special materials

               Size                      Standard 600 x 400                               Special size
    Parameters - Examples
              Weight                  Very light                 Light                High           Very High

             Stability                 Verly low                  Low                 High           Very high

         Standardization         Standard Crate du to european normations                 Special design

            Modularity             Modular crate system (for EU-pallets)               No Modular system

                                   Cross stacking and line                                    Due to a stacking
      Possibility for stacking            stacking
                                                                 only one line stacking
                                                                                                  scheme

        Volume reduction                   None                          Nestable                 Foldable


           Identification            Barcode slot                RFID                Color           Printed ID


        Options for covers             No cover              Cover possible         Locking an sealing possible
10



         Thank you!




           Kirtimu str. 47
     LT-02244 Vilnius, Lithuania

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12 empties standardization_and_optimization_pan_baltic_project_for_milk_crates

  • 1. PRESENTATION EMPTIES / BOX SYSTEMS Gediminas Sabonis 2008.11.05 Kirtimu str. 47 LT-02244 Vilnius, Lithuania
  • 2. Most pool systems in Europe focus a special product group 2  Fruits & Vegetables  Fresh Meat  Bakery Products  Dairy Products  Non Food …  For which product group would we expect the highest effects in the Baltic states when we would change to a pool system???
  • 3. Preliminary Step: Evaluation of the existing situation by the „Lead Partners“ 3  Quantities for example number of crate-types and number of crates due to supplier and due to the focused product group (fresh goods, bakery, meat, etc.)  Quality for example necessary handling processes, do we use partly “wrong crates” today, do we need special crates also for the direct shop placement, etc.  Costs for example costs caused by crates and empties handling, investment, cleaning, transport, etc.
  • 4. Key topics of the first evaluation phase 4  Which product groups count for the biggest national quantities (with focus on all Baltic states: LT, LV, EE)  For which products groups do we have regional suppliers which could be involved in a pool (import products and foreign suppliers are not easily integrated, so probably it is better to start only with Baltic members)  Identification of possible partners - Producers - Wholesalers - Retailers - Etc.  Identification of product groups and detailed calculation on the basis of all supply chains and logistic functions of the partners (QUANTITIES, QUALITY, COSTS)
  • 5. Development of a common strategy 5 Common analysis of the existing situation Establishment of a common mission statement Nomination of a „task force“ with responsible from all „lead partners“ Start of a common project to evaluate possible pool systems Establishment of an action plan for realization Realization and Implementation
  • 6. Ideas about how a pool could work like: 6  Establishment of a „POOL-PROVIDER“ which is an own legal entity (pool members could be shareholders)  Definition of „standard-pool-crates“ (size, material, weight, labeling, etc.)  These crates can only be used by members of the pool  Inside the pool the boxes can be exchanged without restrictions between the members  On each sales transaction of products the crate changes the „holder“ for an agreed „deposit“, but the crate does not change the „owner“ (which is always the pool-provider)  On each transaction of crates to pool-provider receives an agreed percentage of the „deposit“ to finance the system  Every pool-member has to bring in crates to the pool, according to an agreed scheme
  • 7. Possible functions of a Pool-Provider: 7  Development of rules for the usage of the pool-system  Development and further standardization of crates  Reduction of one-way containers and boxes due to environmental reasons  Avoidance of waste  Increasing the quality of the supply chains between producers, wholesalers and retailers  Providing of statistic data and relevant information for the pool-users  Consulting and public relations  Administration of the crates licenses  Controlling, monitoring and supervision of the pool  National and international coordination
  • 8. Detailled Planning of all „Logistic Channels“ where crates are needed 8 Pool Suppliers Incoming goods Storage Small goods Picking Vilnius Shop - incoming goods Pool box Supplier box Retailer box Shop - Sale Box of small goods warehouse
  • 9. To define the „right“ crate for the pool is a common task 9  Look for best-practice in Europe Material Plastic Special materials Size Standard 600 x 400 Special size Parameters - Examples Weight Very light Light High Very High Stability Verly low Low High Very high Standardization Standard Crate du to european normations Special design Modularity Modular crate system (for EU-pallets) No Modular system Cross stacking and line Due to a stacking Possibility for stacking stacking only one line stacking scheme Volume reduction None Nestable Foldable Identification Barcode slot RFID Color Printed ID Options for covers No cover Cover possible Locking an sealing possible
  • 10. 10 Thank you! Kirtimu str. 47 LT-02244 Vilnius, Lithuania