2. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
INTRODUCTION
High-strength low-alloy (HSLA) steels, or microalloyed
steels, are designed to provide better mechanical
properties and greater resistance to atmospheric
corrosion than conventional carbon steels.
They are not considered to be alloy steels in the
normal sense because they are designed to meet
specific mechanical properties rather than a chemical
composition.
HSLA steels are Low carbon, formable steels
possessing high strength than conventional steels.
3. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
INTRODUCTION
The HSLA steels in sheet or plate form have low carbon
content of 0.05 to 0.25% in order to produce adequate
formability and weldability.
And they have Manganese content up to 2.0%.
Small quantities of chromium, nickel, molybdenum, copper,
nitrogen, vanadium, niobium, titanium, and zirconium are
used in various combinations for improving properties.
4. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
INTRODUCTION
High-strength low-alloy (HSLA) steels possess,
• High strength to weight ratio
• Improved low temperature toughness
• Fatigue resistance
• High temperature creep resistance
• Atmospheric corrosion resistance
• Improved notch toughness
• Weldability
• Formability
5. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
HSLA Steels Categories:
HSLA steels can be divided into six categories:
Weathering steels:
• They contain small amounts of alloying elements
such as Nickel, copper and phosphorus for improved
atmospheric corrosion resistance and solid-solution
strengthening.
Microalloyed ferrite-pearlite steels:
• They contain very small (less than 0.10%) additions
of strong carbide or carbonitride forming elements
such as niobium, vanadium, and titanium for
precipitation strengthening, grain refinement, and
possibly transformation temperature control
6. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
HSLA Steels Categories:
As-rolled pearlitic steels,
• They may include carbon-manganese steels but
which may also have small additions of other alloying
elements to enhance strength, toughness,
formability, and weldability.
Acicular ferrite (low-carbon bainite) steels,
• They are low-carbon (less than 0.05% C) steels with
an excellent combination of high yield strengths, (as
high as 690 MPa) weldability, formability and good
toughness
7. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
HSLA Steels Categories:
Dual-phase steels:
• They have a microstructure of martensite dispersed
in a ferritic matrix and provide a good combination of
ductility and high tensile strength
Inclusion-shape-controlled steels:
• They provide improved ductility and toughness by
the small additions of calcium, zirconium, or titanium,
or perhaps rare earth elements so that the shape of
the sulfide inclusions is changed from elongated
stringers to small, dispersed, almost spherical
globules.
9. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Strengthening mechanisms in HSLA
10. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Strengthening mechanisms in HSLA
11. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Strengthening mechanisms in HSLA
12. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
EFFECT OF ALLOYING ELEMENTS:
Higher yield strength is achieved by the combined
effects of fine grain size developed during controlled
hot rolling and precipitation strengthening that is due to
the presence of vanadium, niobium, and titanium.
13. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
EFFECT OF ALLOYING ELEMENTS:
Vanadium Microalloyed Steels.
14. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Introduction
• Vanadium containing steels up to 0.10% V are
widely used in the hot-rolled condition. Vanadium-
containing steels are also used in the controlled-
rolled, normalized, or quenched and tempered
condition.
Strengthening mechanism
• Vanadium contributes to strengthening by forming
fine precipitate particles (5 to 100 nm in diameter) of
V(CN) in ferrite during cooling after hot rolling.
• The strengthening from vanadium averages between
5 and 15 MPa per 0.01 wt% V, depending on carbon
content and rate of cooling.
15. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Factors affecting strengthening mechanism
• Cooling rate : is determined by the hot-rolling
temperature and the section thickness. Cooling rate
affects the level of precipitation strengthening in a
0.15% V.
• For a given section thickness and cooling medium,
cooling rates can be increased or decreased
• Increasing the temperature results in larger austenite
grain sizes, while decreasing the temperature makes
rolling more difficult.
16. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Factors affecting strengthening mechanism
• Cooling rate : An optimum level of precipitation
strengthening occurs at a cooling rate of about
170°C/min
17. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Factors affecting strengthening mechanism
Manganese Content:
• A 0.9% increase in manganese content
increases the strength of the matrix by 34
Mpa because of solid-solution strengthening.
• The precipitation strengthening by vanadium
was also enhanced because manganese
lowered the austenite-to-ferrite
transformation temperature, thereby resulting
in a finer precipitate dispersion.
19. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Factors affecting strengthening mechanism
Ferrite Grain size:
• Finer ferrite grain sizes can be produced by either
lower austenite-to-ferrite transformation
temperatures or by the formation of finer austenite
grain sizes prior to transformation.
• Vanadium steels subjected to recrystallization
controlled rolling require a titanium addition so that a
fine precipitate of TiN is formed that restricts
austenite grain growth after recrystallization.
20. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Grade ASTM A 588 Grades A,B,C,
• Composition : C: 0.10-0.20%; Mn: 0.75-1.35%;
P:0.04%; S: 0.05%; Si:0.15-0.30%; Cr:0.30-0.70%;
Ni: 0.25-0.50%; V: 0.01-0.10%
• Properties: Atmospheric corrosion resistance four
times that of carbon Steels. Yield Strength Minimum
345 Mpa.
• Applications: Structural use – Welded, bolted
structures in buildings and bridges for Weight
savings and Durability.
21. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Vanadium Microalloyed Steels.
Grade ASTM A 633 Grade E,
• Composition : C: 0.22%; Mn: 1.15-1.50%; P:0.04%;
S: 0.05%; Si:0.15-0.30%; V: 0.04-0.11%;
N: 0.01-0.03%
• Properties (Normalized) : Enhanced Notch
toughness. Yield Strength Minimum 290-415 Mpa.
• Applications: Structural use – Welded, bolted
structures for service at temperature about -40o
C.
22. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Niobium Microalloyed Steels.
Introduction
• Niobium increases yield strength by
precipitation hardening.
• The usual niobium addition is 0.02 to 0.04%.
• Niobium steels are produced by controlled
rolling, recrystallization controlled rolling,
accelerating cooling and direct quenching.
23. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Niobium Microalloyed Steels.
Strengthening mechanism
• Niobium is more effective grain refiner than
vanadium.
• Thus, the combined effect of precipitation
strengthening and ferrite grain refinement
makes niobium a more effective
strengthening agent than vanadium.
• Strengthening by niobium is 35 to 40 Mpa
per 0.01% addition.
24. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Niobium Microalloyed Steels.
• The magnitude of the increase in Yield strength is
depends on the size and amount of precipitated
niobium carbides.
25. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Niobium Microalloyed Steels.
Grade ASTM A 808
• Composition : C: 0.12%; Mn: 1.65%;
P:0.04%; S: 0.05%; Si: 0.15-0.50%;
Nb: 0.02-0.10%;
• Properties : Improved Notch toughness.
Charpy V - Notch Impact energy 40–60J.
• Applications: Railway Tank Cars.
27. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Some commonly used HSLA steel grades and
applications:
ASTM A533 Grade B
• C:0.22%, Mn:1.25%, Ni:0.50%, Mo: 0.50%
• Yield Strength: 415 Mpa, Tensile strength: 620 Mpa
• Quenched and tempered (620o
C) – Ferrite and
tempered bainite.
• High strength and toughness
• Applications:
• Nuclear vessels,
• Steam generation equipments
28. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Some commonly used HSLA steel grades and
applications:
ASTM A517 Grade F
• C:0.15%, Mn:0.80%, Ni:0.85%, Mo:0.50%, Cr:0.50%
• Yield Strength: 760 Mpa, Tensile strength: 860 Mpa
• Quenched and tempered (650o
C) – Tempered
Martensite
• High strength and toughness
• Applications:
• Bridge constructions,
• Building constructions
29. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Some commonly used HSLA steel grades and
applications:
ASTM A543 Class 1
• C:0.15%, Mn:0.35%, Ni:3.25%, Mo:0.50%, Cr:1.75%
V: 0.02%
• Yield Strength: 655 Mpa, Tensile strength: 760 Mpa
• Quenched and tempered (650o
C) – Tempered
Bainite and Martensite
• High strength and toughness
• Applications:
• Nuclear pressure vessel,
• Plates and forgings
30. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Some commonly used HSLA steel grades and
applications:
ASTM A203 Grade D
• C:0.12%, Mn:0.45%, Ni: 3.50%
• Yield Strength: 285 Mpa, Tensile strength: 520 Mpa
• Good low temperature toughness
• Impact Transition temperature : -60o
C
• Applications:
• Low temperature service applications
31. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
Some commonly used HSLA steel grades and
applications:
ASTM A553 Type I
• C:0.10%, Mn:0.65%, Ni: 9.00%
• Yield Strength: 655 Mpa, Tensile strength: 760 Mpa
• Good low temperature toughness
• Impact Transition temperature : -200o
C
• Applications:
• Cryogenic tanks and equipments
• Low temperature service applications
32. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
General Applications:
Oil and gas pipelines,
Heavy-duty highway and off-road vehicles,
Aerospace applications,
Construction and farm machinery,
Industrial equipment, storage tanks,
Mine and railroad cars,
Passenger car components.
Bridges, offshore structures,
Power transmission towers,
Building beams and panels etc,.
33. HIGH STRENGTH LOW ALLOY STEELSHIGH STRENGTH LOW ALLOY STEELS
References:
Alloying: Understanding the basics by ASM
International
Structure and properties of Engineering
Materials by Henkel & Pense