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EQUIPMENT SOLUTIONS


                Freestanding UV Glass Dryers

 stencil processing


 screen printing


 air force


 ultra violet


 infra red




                       Natgraph manufacture a range of                           automotive and gaming machine industries.
                       Freestanding Ultra Violet (UV) Glass Dryers               Whatever the requirement for curing a UV
                       developed from years of experience gained                 ink onto glass, Natgraph have a solution.
                       in the production of over 500 conveyorised
                                                                                 With 8 standard belt widths, 2 transport
                       UV Dryers that are in world-wide daily
                                                                                 systems, Touch Screen PLC Control Systems,
                       use. Natgraph UV Dryers are widely
                                                                                 4 layouts, optional pre IR, Ozone Filters
                       acknowledged as the coolest and most
                                                                                 and Intelligent UV Control Systems, this
                       efficient available.
                                                                                 range of dryers is extremely adaptable,
                       These dryers have been designed for curing                versatile and efficient.
                       UV surface coatings applied to glass, in the

                       Freestanding UV Glass Dryers


Natgraph Limited, Dabell Avenue, Blenheim Industrial Estate, Nottingham NG6 8WA, United Kingdom
Tel: +44 (0)115 979 5800 Fax: +44 (0)115 979 5700 sales@natgraph.co.uk. www.natgraph.co.uk
Freestanding UV Glass Dryers
                          Freestanding UV Glass Dryers
                          Features
                          • Touch Screen PLC Control System
                          • High efficiency fully focused reflectors
                          • Curing from above and below the glass
                          • Inter-lamp cooling zone
                          • After cure cooling zone
                          • Castors and jacking feet
                          The Natgraph range of Freestanding UV Glass Dryers        indication of fault conditions (logged by date/time).
                          are designed to meet the requirements of flat glass        A comprehensive safety system is installed in all
                          printing operations and are built to the same modular     Natgraph UV dryers, this includes lamp current
                          design as Natgraph’s Air Force Dryers. Available in 8     monitoring, positive disconnect safety switches, air
                          standard curing widths from 70cm through to 260cm,        pressure switches, earth leakage sensor, thermal
                          all standard glass formats can be processed.              switches within the transformers and a minimum speed
                                                                                    cut-out device for the belt. These are all linked to a
                          High efficiency lamphouses are positioned above            warning siren to alert the operator in the unlikely
                          and below the transport system to ensure full cure of     event of any technical problems. A service due
3 lamp UV Glass Dryer     the dense black UV inks used for automotive glass. 2
with driven peek wheels                                                             indicator is also included and a large hinged access
                          lamps above and 1 below are vital to ensure curing        door allows easy access to the lamphouses for quick
                          of large areas of ink, particularly when screen printed   lamp change.
                          onto dark ‘sun screen’ glass.
                                                                                    3 high-powered UV lamps are installed in the 2m
                          Natgraph’s UV technology is acknowledged as the           module, which has internal gas filled lifting arms to
                          coolest running and most efficient available. This has     raise the hood for maintenance etc. The all aluminium
                          been achieved with extensive knowledge of discharge       lamphouses have high efficiency, fully focused
                          lamp requirements for optimum performance and the         anodised aluminium reflectors fitted and all ozone
                          use of Natgraph’s in-house manufactured transformer       produced by the lamps is extracted.
                          systems.
                                                                                    The medium pressure, mercury vapour lamps are run
                          The standard inlet section is 1m with control box         at 120 watts/cm (300 watts/inch) on high power
                          attached, however the length of the inlet section can     and 80 watts/cm (250 watts/inch) on low power.
                          be increased by the addition of extra modules for         The lamphouses are separated by a short cooling
                          large format printing as well as operation with more      section and followed by a 1m wide ambient cooling
 In-house manufactured    than one printing machine. The standard belt is of an     zone, fitted with galvanised jet plates. This air system
      transformers        open mesh P.T.F.E. coated fibre glass construction,        is designed to ensure a balanced airflow to take the
                          with reinforced edges and protective flap below the        minimum amount of air from the print room. Natgraph
                          joint. The lamp located below the belt shines through     design and in-house manufacture their own unique
                          the belt itself.                                          transformer system to guarantee the most efficient
                          The alternative transport system is a set of driven       operation and the highest possible quality of their
                          rollers fitted with peek wheels, this material is not      range of UV dryers.
                          affected by the high UV intensity or temperature within   The 0.5m exit section, which can be extended,
                          the dryer. This system gives an unobstructed light        contains the belt drive motor, drive linkage tensioning
                          path from the lamp below and is ideal for glass over      device and drive rollers.
                          300mm in size.
                                                                                    Purpose built versions of the dryer using doped lamps
                          Operation of the dryer is via a Natgraph Touch            with different spectral wavelengths, as well as higher
                          Screen PLC Control System. This includes belt speed       power outputs for specialised inks are available.
                          (3 – 50m/minute, 0.1m resolution, via a feedback          Special height legs are also available as well as
2 UV lamps above and 1
                          loop), as well as independent control of each UV          pneumatically operated drop down inlets to ensure the
   below peek wheels
                          lamp, including lamp power level, lamp hour meters        dryers are fully compatible with all printing machines.
                          (re-settable), total hour meters (non re-settable) and
                          lamp current monitoring with virtual ammeters. A dryer    These dryers require a three phase power supply.
                          fault diagnostic system is included with on-screen
                          EQUIPMENT SOLUTIONS
                                                                                                                                         2 of 4
Freestanding UV Glass Dryers

                    Ozone Filters
                    Natgraph have designed Ozone Filter units to             factory, then the ozone must be removed by a
                    operate with their range of UV Dryers. Ozone             filter system. Natgraph’s Ozone Filter does this
                    gases are produced by UV lamps and must be               and also allows the heat generated by the UV
                    extracted from the dryer efficiently. The ozone is        dryer to be re-used within the factory, thus saving
                    normally extracted from the dryer through ducting        on heating costs.
                    to the outside of the building. All of Natgraph’s UV
                    Dryers have an efficient and fully sealed extraction      There is a replaceable pre-filter that removes any
                    system to ensure that all the ozone produced             airborne particles within the unit. If this filter is
                    is removed.                                              regularly replaced, then the charcoal filters within
                                                                             the unit will never need to be changed. These
                    If there is no easy route to the outside of the          units are designed to function without reducing the
                    factory, or there are environmental reasons that         efficiency of the UV dryer.
                    gases or noise should not be emitted from the




Ozone Filter




        Easy access raising hood                                           3 Lamp Freestanding UV Glass Dryer




                EQUIPMENT SOLUTIONS
                                                                                                                               3 of 4
Specifications
             Freestanding UV Glass Dryers
            The following details are common to all Freestanding UV Dryers.
                                   1m entry, 2m UV/Cooler, 0.5m exit. (1m exit on model 260)
            Belt Height            79 – 94cm (31” – 37”) Adjustable by the module’s feet. (Higher options available)
            Belt Speed             2 – 20m per minute (6 – 60’) Other speeds are available to order.
            Height                 114 – 129cm (45” – 51”) Adjustable by the modules feet.
            Length                 All standard models are 3.5m (138”) long, except model 260 which is 4m (156”) long.
            Voltage                Three Phase 400 Volts 50/60Hz. AC
            These figures apply to individual model sizes.
            Model No.              70               90              110                130             155              170            185        215                                                                        260
            Belt/Curing Width 70cm (28”) 90cm (36”) 110cm (43”) 130cm (51”) 155cm (61”) 170cm (67”) 185cm (73”) 215cm (84”)                                                                                                  260 (102”)
            Width                  138cm (54”) 158cm (62”) 178cm (70”) 198cm (78”) 223cm (88”) 238cm (94”) 253cm (100”) 283cm (112”)                                                                                         370 cm (145”)
            Weight                 720kgs.          910kgs.         1130kgs.           1320kgs.        1510kgs.         1700kgs.       1870kgs.   2010kgs.                                                                   3000kgs
                                   (1584lbs.)       (2006lbs.)      (2486lbs.)         (2910lbs.) (3322lbs.)            (3740lbs.)     (4114lbs.) (4422lbs.)                                                                 (6600lbs)
                                                    The following power figures are for 3 lamps at full power, 120 watts/cm (300 watts/inch).
            Power                  29kW             38kW            48kW               56kW            66kW             72kW           80kW       93kW                                                                       115kW
            Current                45               55              67                 80              95               105            119        136                                                                        115
                                                                    The following air volumes are in1,000m3/hour
            Air Intake             2.2              2.8             3.2                3.8             4                4.3            4.8        5.6                                                                        6
            Extracted              2.3              2.9             3.4                4               4.2              4.6            5          5.8                                                                        6




                                                                                                                                      Distributed by:




      Download our brochures at www.natgraph.co.uk
                                                                                                                                                                                                                                                4 of 4
05   The manufacturer’s policy is one of continuous improvement and the manufacturer therefore reserves the right to change or modify the design without prior notice. The technical specifications given are therefore for information only.

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Freestanding UV Glass Dryers Cure UV Inks

  • 1. EQUIPMENT SOLUTIONS Freestanding UV Glass Dryers stencil processing screen printing air force ultra violet infra red Natgraph manufacture a range of automotive and gaming machine industries. Freestanding Ultra Violet (UV) Glass Dryers Whatever the requirement for curing a UV developed from years of experience gained ink onto glass, Natgraph have a solution. in the production of over 500 conveyorised With 8 standard belt widths, 2 transport UV Dryers that are in world-wide daily systems, Touch Screen PLC Control Systems, use. Natgraph UV Dryers are widely 4 layouts, optional pre IR, Ozone Filters acknowledged as the coolest and most and Intelligent UV Control Systems, this efficient available. range of dryers is extremely adaptable, These dryers have been designed for curing versatile and efficient. UV surface coatings applied to glass, in the Freestanding UV Glass Dryers Natgraph Limited, Dabell Avenue, Blenheim Industrial Estate, Nottingham NG6 8WA, United Kingdom Tel: +44 (0)115 979 5800 Fax: +44 (0)115 979 5700 sales@natgraph.co.uk. www.natgraph.co.uk
  • 2. Freestanding UV Glass Dryers Freestanding UV Glass Dryers Features • Touch Screen PLC Control System • High efficiency fully focused reflectors • Curing from above and below the glass • Inter-lamp cooling zone • After cure cooling zone • Castors and jacking feet The Natgraph range of Freestanding UV Glass Dryers indication of fault conditions (logged by date/time). are designed to meet the requirements of flat glass A comprehensive safety system is installed in all printing operations and are built to the same modular Natgraph UV dryers, this includes lamp current design as Natgraph’s Air Force Dryers. Available in 8 monitoring, positive disconnect safety switches, air standard curing widths from 70cm through to 260cm, pressure switches, earth leakage sensor, thermal all standard glass formats can be processed. switches within the transformers and a minimum speed cut-out device for the belt. These are all linked to a High efficiency lamphouses are positioned above warning siren to alert the operator in the unlikely and below the transport system to ensure full cure of event of any technical problems. A service due 3 lamp UV Glass Dryer the dense black UV inks used for automotive glass. 2 with driven peek wheels indicator is also included and a large hinged access lamps above and 1 below are vital to ensure curing door allows easy access to the lamphouses for quick of large areas of ink, particularly when screen printed lamp change. onto dark ‘sun screen’ glass. 3 high-powered UV lamps are installed in the 2m Natgraph’s UV technology is acknowledged as the module, which has internal gas filled lifting arms to coolest running and most efficient available. This has raise the hood for maintenance etc. The all aluminium been achieved with extensive knowledge of discharge lamphouses have high efficiency, fully focused lamp requirements for optimum performance and the anodised aluminium reflectors fitted and all ozone use of Natgraph’s in-house manufactured transformer produced by the lamps is extracted. systems. The medium pressure, mercury vapour lamps are run The standard inlet section is 1m with control box at 120 watts/cm (300 watts/inch) on high power attached, however the length of the inlet section can and 80 watts/cm (250 watts/inch) on low power. be increased by the addition of extra modules for The lamphouses are separated by a short cooling large format printing as well as operation with more section and followed by a 1m wide ambient cooling In-house manufactured than one printing machine. The standard belt is of an zone, fitted with galvanised jet plates. This air system transformers open mesh P.T.F.E. coated fibre glass construction, is designed to ensure a balanced airflow to take the with reinforced edges and protective flap below the minimum amount of air from the print room. Natgraph joint. The lamp located below the belt shines through design and in-house manufacture their own unique the belt itself. transformer system to guarantee the most efficient The alternative transport system is a set of driven operation and the highest possible quality of their rollers fitted with peek wheels, this material is not range of UV dryers. affected by the high UV intensity or temperature within The 0.5m exit section, which can be extended, the dryer. This system gives an unobstructed light contains the belt drive motor, drive linkage tensioning path from the lamp below and is ideal for glass over device and drive rollers. 300mm in size. Purpose built versions of the dryer using doped lamps Operation of the dryer is via a Natgraph Touch with different spectral wavelengths, as well as higher Screen PLC Control System. This includes belt speed power outputs for specialised inks are available. (3 – 50m/minute, 0.1m resolution, via a feedback Special height legs are also available as well as 2 UV lamps above and 1 loop), as well as independent control of each UV pneumatically operated drop down inlets to ensure the below peek wheels lamp, including lamp power level, lamp hour meters dryers are fully compatible with all printing machines. (re-settable), total hour meters (non re-settable) and lamp current monitoring with virtual ammeters. A dryer These dryers require a three phase power supply. fault diagnostic system is included with on-screen EQUIPMENT SOLUTIONS 2 of 4
  • 3. Freestanding UV Glass Dryers Ozone Filters Natgraph have designed Ozone Filter units to factory, then the ozone must be removed by a operate with their range of UV Dryers. Ozone filter system. Natgraph’s Ozone Filter does this gases are produced by UV lamps and must be and also allows the heat generated by the UV extracted from the dryer efficiently. The ozone is dryer to be re-used within the factory, thus saving normally extracted from the dryer through ducting on heating costs. to the outside of the building. All of Natgraph’s UV Dryers have an efficient and fully sealed extraction There is a replaceable pre-filter that removes any system to ensure that all the ozone produced airborne particles within the unit. If this filter is is removed. regularly replaced, then the charcoal filters within the unit will never need to be changed. These If there is no easy route to the outside of the units are designed to function without reducing the factory, or there are environmental reasons that efficiency of the UV dryer. gases or noise should not be emitted from the Ozone Filter Easy access raising hood 3 Lamp Freestanding UV Glass Dryer EQUIPMENT SOLUTIONS 3 of 4
  • 4. Specifications Freestanding UV Glass Dryers The following details are common to all Freestanding UV Dryers. 1m entry, 2m UV/Cooler, 0.5m exit. (1m exit on model 260) Belt Height 79 – 94cm (31” – 37”) Adjustable by the module’s feet. (Higher options available) Belt Speed 2 – 20m per minute (6 – 60’) Other speeds are available to order. Height 114 – 129cm (45” – 51”) Adjustable by the modules feet. Length All standard models are 3.5m (138”) long, except model 260 which is 4m (156”) long. Voltage Three Phase 400 Volts 50/60Hz. AC These figures apply to individual model sizes. Model No. 70 90 110 130 155 170 185 215 260 Belt/Curing Width 70cm (28”) 90cm (36”) 110cm (43”) 130cm (51”) 155cm (61”) 170cm (67”) 185cm (73”) 215cm (84”) 260 (102”) Width 138cm (54”) 158cm (62”) 178cm (70”) 198cm (78”) 223cm (88”) 238cm (94”) 253cm (100”) 283cm (112”) 370 cm (145”) Weight 720kgs. 910kgs. 1130kgs. 1320kgs. 1510kgs. 1700kgs. 1870kgs. 2010kgs. 3000kgs (1584lbs.) (2006lbs.) (2486lbs.) (2910lbs.) (3322lbs.) (3740lbs.) (4114lbs.) (4422lbs.) (6600lbs) The following power figures are for 3 lamps at full power, 120 watts/cm (300 watts/inch). Power 29kW 38kW 48kW 56kW 66kW 72kW 80kW 93kW 115kW Current 45 55 67 80 95 105 119 136 115 The following air volumes are in1,000m3/hour Air Intake 2.2 2.8 3.2 3.8 4 4.3 4.8 5.6 6 Extracted 2.3 2.9 3.4 4 4.2 4.6 5 5.8 6 Distributed by: Download our brochures at www.natgraph.co.uk 4 of 4 05 The manufacturer’s policy is one of continuous improvement and the manufacturer therefore reserves the right to change or modify the design without prior notice. The technical specifications given are therefore for information only.