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Integrated Energy
Parks as a Model for
Rural Economic
Development and
Energy
Diversification in
the Appalachian
Coalfields
Roger Ford, CEO
Patriot Bioenergy Corporation
The Problem
• Rural communities have been negatively impacted by declining coal
production; Lowest coal industry employment level since 1950
• Failure to properly prepare for declining mining industrial activity by local
leaders, relying on the next ‘coal boom’

• Lack of governmental policy development that focuses on rural regions to
spur investment, R&D, and commercialization of biomass technologies
• Dependence on monolithic economy has led to outmigration, brain-drain,
and a collapsing economy
• 89% of post-mining land is NOT developed (NRDC)
The Potential:
Integrated Development
• Our model is based on idea that integrates
various, available resources within Central
Appalachia
• Our upcoming report on potential for industrial
hemp production on post-mining land will
examine potential to off-set coal-related job
losses, economic stagnation in rural economies,
and industrial hemp compares as a feedstock
for bio-chemical and bio-energy production.
Identified Sites
• We have identified nearly 75 preliminary sites in
West Virginia and Kentucky that represent a
separate site for an Integrated Energy Park™

• The sites would provide sufficient acreage for
biomass production, solar arrays, and modular
systems to process biomass for power
generation, alternative fuel production, and other
industrial/agriculture processes
Integrated Energy Parks™
• Integrated Energy Parks™ provide a closed-loop model that
targets energy production to aid in the complimentary
operations which use industrial hemp (or similar feedstock)
for value-added products. Hemp is the preferred biomass
feedstock based on renewable solar energy, and fossil fuels.
• The model allows for continual duplication
• Both NATO and DoD have examined Smart-Grid/Micro-Grid
deployment for base security
• Civilian application works similar objectives that provides for
1) distributive generation and 2) stable energy supply for
other manufacturing activities
The Integrated Model
Fossil
Fuels
Biomass on Post-mining Land

Sweet Sorghum on
Post-mining Land
2011-2012
Hybrid Energy Beets
Viability of Hybrid Energy Beets
•

The US Congress, under the Energy Independence and Security Act, has established a mandate for 36
Billion GPY from Alternative Energy Sources by 2022.
– Corn EtOH Expected Peak Is 15 Billion GPY in 2015
– Beets do not require tax credits or incentives to be economically feasible.
– BCAP (Biomass Crop Assistance Program) eligible.

•

EPA recognizes sugar beet as an “ADVANCED BIO-FUEL after recognizing -- based on scientific studies -that it reduces the emission of greenhouse gases by over 60% (corn ~-30% - RFA) when compared to
gasoline.

•

Corn/Grain is not a good EtOH crop for many of the southern regions.

•

Coastal regions – high population areas – of the US and CAN have very few corn ethanol plants.

•

Gen 2.0 - Beets (like sugar cane) qualify as 2nd generation biofuels including cellulosic ethanol.

•

Ethanol from cellulosic materials like switch grass and wood products cost 3x more than ethanol from
sugar products. This is an increase in production/operations costs, making them presently cost
prohibitive.
Why Energy Beets?
• Advanced and Cellulosic Biofuel classification – Beets are not food
product until fully processed.
• Plant breeding programs already include genetic engineering
• Provide greater environmental values in the production of
alternative fuels. (Nitrogen scavenger, reduces salts & excess H20,
others)
• ~Double the yield of ethanol / acre compared to corn grain. (26-30
gal/ton and 800-1500 gal/a)
• Unlike Corn and sorghum, energy beets produce higher sugar
content with minimal nitrogen, a key contributor to GHG
• Shortened fermenting process timeline
• High value bi-products – livestock feed with similar total feed value
as corn.
Why Energy Beets? (Continued)
• No need for Pilot or Demonstration plants – we’ve been processing
beets for sugar for 100 years and, making Alcohol from sugar for
100 years
• Focus on Farmer/Rural economy - creates new high value crop
option for local farmers and communities.
• Offers opportunity for double cropping – beets can be a fall planted
winter crop.
• Beets can be stored, in addition to flexible harvest options.
• Sustainable crop with tremendous flexibility to growing
environment
• Increase rural prosperity with the addition of another added value
crop – JOBS!
• “Sugar is the new Crude”
Available Marginal Farmland
Produce 11.9 MTY to 14.6 MTY of Production per Year
Cropland

Harvested

Pastured

Other

Woodland

Rangeland

CRP

Total

West

2,899,629

734,671

493,870

1,101,705

471,144

348,264

6,049,284

Central

1,848,973

1,600,940

281,417

1,357,147

967,817

49,987

6,106,281

East

230,380

241,339

76,741

652,758

174,718

5,471

1,381,410

Total

4,978,983

2,576,950

852,031

3,111,610

1,613,678

403,724

13,536,975

Source: http://www.nass.usda.gov/Census/Create_Census_US.jsp
The Hemp Solution
• Industrial Hemp/Cellulosic Feedstock
– Cheaper to produce because inputs are reduced
• No pesticides
• Better yield per acre: cash value provides 5:1 in comparison to
tobacco
• Durable: Little Water, Able to Grow on Very Marginal Land

– Process Hemp:
• Bio-Plastics
• Bio-Fuels: Cellulosic Ethanol/Bio-Diesel
• Bio-Chemical Streams
– Sugar Streams & Conversion for Bio-Pharmaceuticals

– Carbon Sequestration/Soil Conditioning
– Blending with coal to reduce emissions
Canadian Model
• All commercial industrial hemp crops are planted using
only certified seed from varieties listed in Health
Canada's list of approved cultivars.
• Seed saving and the use of common seed are currently
not allowed under the regulation.
• Canadian plant breeding programs have developed a
number of high yielding cultivars that are suitable to a
wide range of growing conditions.
• The most common varieties that are presently being
contracted and grown in Canada are Alyssa, Anka, CRS1, CFX-1, CFX-2, Delores and Finola.
Positive First Steps in Canada
• As with many new crops, there has been considerable
fluctuation in hemp production area.
• In 1998, about 241 licenses were issued.
• In 1999, the number of applications to grow hemp
jumped dramatically to 545 with the area of hemp
production increasing six-fold to nearly 35,086 acres
(14,205 hectares). Much of this production was driven
by the promise of the development of large scale
industrial fiber plants in Manitoba.
Yields Per Acre Hemp
• The highest seed yield recorded to date in Canada has
topped 2,000 lbs per acre; an average yield is between 600
to 800 lbs per acre. (Canadian Hemp Trade Alliance).
• An acre will also produce an average of 5,300 lbs of straw,
which can be transformed into about 1,300 lbs of fiber.
• Hemp grain yields range from 100 to 1,200 lbs per acre
while yield for crops grown and managed solely as fiber
crops, range from 1 to 6 tons per acre (Manitoba
Agriculture, Food and Rural Initiatives online report).
Coal-Hemp Blending
• Our report focuses on the effects of blending industrial
hemp material with lower quality coal in a ratio to
reduce emissions while maintain Btu for direct
combustion
“The opportunities for biomass co-firing are great
because large scale coal-powered boilers represent 310
GW of generating capacity. Co-firing biomass with coal
offers several environmental benefits.”
NREL Fact Sheet on Biomass Co-Firing
Coal Sample*
Moisture

11.76

As Recd

11.76

Ash

9.22

4.18

9.22

Volatile

38.66

53.47

38.66

Sulfur

3.45

1.56

3.45

FSI

3

BTU

13,210

MAF

14,522

3.00
9,951

13,210
14,522

*Representative Sample from the Illinois Coal Basin
Hemp Sample
50/50 Blending
HEMP

Illinois Basin
1
2
%
50.00%
50.00%
NET Tons
1,000
1,000
Moisture As Recd 13.25 As Recd 11.76
Ash
0.29
0.33
8.14
9.22
Volatile
75.11
83.58
34.11
38.66
Sulphur
0.09
0.10
3.04
3.45
FSI
0
3
BTU
8,270
9,538
11,657
13,210
MAF
9,565
14,522

GAR
100.00%
2,000
As Recd 12.51
4.18
4.78
53.47
61.12
1.56
1.78
1.50
9,951
11,374
12,044
75/25 Blending
HEMP
%
NET Tons
Moisture As Recd
Ash
0.29
Volatile
75.11
Sulphur
0.09
FSI
BTU
8,270
MAF

Illinois Basin
1
2
GAR
50.00%
50.00%
100.00%
1,500
500
2,000
13.25As Recd
11.76As Recd
12.88
0.33
8.14
9.22
4.18
2.55
83.58
34.11
38.66
53.47
72.35
0.10
3.04
3.45
1.56
0.94
0
3
0.75
9,538 11,657
13,210
9,951
10,456
9,565
14,522
10,804
Virginia Hybrid Energy Center
• The Virginia City Hybrid
Energy Center generates
585 MW from co-firing
lower quality coal and
biomass.
• The low costs, versatility,
high per-acre yield and
potential to be grown on
post-mining land makes
industrial
hemp
an
attractive
option
for
blending with Appalachian
coal at the source.
Renewable Solar Helps Coal
• Virtual rooftop aggregation of solar on
undeveloped land
– Economies of scale
– Cost per watt falling at an exponential rate

• Company IP regarding the algorithms coupling
generation from natural gas and solar make us
an first-adopter
• Enable transition as mining is completed
• Defined post-mining land use will enable fasttrack release of bond permits funds
Emergent Utility-Scale Solar
• From 2010 to 2011 the average size of a
distributed PV installation, i.e. residential and
commercial-scale PV systems, grew by 46 percent
to 18 kW, and the average size of a utility-scale PV
installation increased by 250 percent to 4.62 MW
• The rise of utility-scale solar projects — defined
here as systems 1 MW+ in capacity — began with
an increase from almost 0 percent to 15 percent
of all grid installed PV capacity in 2009, then to 32
percent in 2010, and then to 38 percent in 2011
http://www.renewableenergyworld.com/rea/blog/post/2013/08/uti
lity-scale-solar-and-the-probable-rise-of-virtual-rooftop-solar
Report & Project Goals
• Identify best path forward for deployment
• Power generation through integration of fossil
fuels, solar, and biomass
• Produce transportation fuel, bio-chemical
feedstock or bio-plastics through modular
facilities from feedstock within 60-70 mile radius
of facilities
• Monetize byproducts to increase profitability
• Monetize Carbon Credits and Provide
Sequestration Opportunities
Contact Info

237 2nd Street, Suite 5
Pikeville, Kentucky 41501
www.patriotbioenergy.com

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American Chemcial Society Presentation - September 11, 2013

  • 1. Integrated Energy Parks as a Model for Rural Economic Development and Energy Diversification in the Appalachian Coalfields Roger Ford, CEO Patriot Bioenergy Corporation
  • 2. The Problem • Rural communities have been negatively impacted by declining coal production; Lowest coal industry employment level since 1950 • Failure to properly prepare for declining mining industrial activity by local leaders, relying on the next ‘coal boom’ • Lack of governmental policy development that focuses on rural regions to spur investment, R&D, and commercialization of biomass technologies • Dependence on monolithic economy has led to outmigration, brain-drain, and a collapsing economy • 89% of post-mining land is NOT developed (NRDC)
  • 3. The Potential: Integrated Development • Our model is based on idea that integrates various, available resources within Central Appalachia • Our upcoming report on potential for industrial hemp production on post-mining land will examine potential to off-set coal-related job losses, economic stagnation in rural economies, and industrial hemp compares as a feedstock for bio-chemical and bio-energy production.
  • 4. Identified Sites • We have identified nearly 75 preliminary sites in West Virginia and Kentucky that represent a separate site for an Integrated Energy Park™ • The sites would provide sufficient acreage for biomass production, solar arrays, and modular systems to process biomass for power generation, alternative fuel production, and other industrial/agriculture processes
  • 5. Integrated Energy Parks™ • Integrated Energy Parks™ provide a closed-loop model that targets energy production to aid in the complimentary operations which use industrial hemp (or similar feedstock) for value-added products. Hemp is the preferred biomass feedstock based on renewable solar energy, and fossil fuels. • The model allows for continual duplication • Both NATO and DoD have examined Smart-Grid/Micro-Grid deployment for base security • Civilian application works similar objectives that provides for 1) distributive generation and 2) stable energy supply for other manufacturing activities
  • 7. Biomass on Post-mining Land Sweet Sorghum on Post-mining Land 2011-2012
  • 9. Viability of Hybrid Energy Beets • The US Congress, under the Energy Independence and Security Act, has established a mandate for 36 Billion GPY from Alternative Energy Sources by 2022. – Corn EtOH Expected Peak Is 15 Billion GPY in 2015 – Beets do not require tax credits or incentives to be economically feasible. – BCAP (Biomass Crop Assistance Program) eligible. • EPA recognizes sugar beet as an “ADVANCED BIO-FUEL after recognizing -- based on scientific studies -that it reduces the emission of greenhouse gases by over 60% (corn ~-30% - RFA) when compared to gasoline. • Corn/Grain is not a good EtOH crop for many of the southern regions. • Coastal regions – high population areas – of the US and CAN have very few corn ethanol plants. • Gen 2.0 - Beets (like sugar cane) qualify as 2nd generation biofuels including cellulosic ethanol. • Ethanol from cellulosic materials like switch grass and wood products cost 3x more than ethanol from sugar products. This is an increase in production/operations costs, making them presently cost prohibitive.
  • 10. Why Energy Beets? • Advanced and Cellulosic Biofuel classification – Beets are not food product until fully processed. • Plant breeding programs already include genetic engineering • Provide greater environmental values in the production of alternative fuels. (Nitrogen scavenger, reduces salts & excess H20, others) • ~Double the yield of ethanol / acre compared to corn grain. (26-30 gal/ton and 800-1500 gal/a) • Unlike Corn and sorghum, energy beets produce higher sugar content with minimal nitrogen, a key contributor to GHG • Shortened fermenting process timeline • High value bi-products – livestock feed with similar total feed value as corn.
  • 11. Why Energy Beets? (Continued) • No need for Pilot or Demonstration plants – we’ve been processing beets for sugar for 100 years and, making Alcohol from sugar for 100 years • Focus on Farmer/Rural economy - creates new high value crop option for local farmers and communities. • Offers opportunity for double cropping – beets can be a fall planted winter crop. • Beets can be stored, in addition to flexible harvest options. • Sustainable crop with tremendous flexibility to growing environment • Increase rural prosperity with the addition of another added value crop – JOBS! • “Sugar is the new Crude”
  • 12. Available Marginal Farmland Produce 11.9 MTY to 14.6 MTY of Production per Year Cropland Harvested Pastured Other Woodland Rangeland CRP Total West 2,899,629 734,671 493,870 1,101,705 471,144 348,264 6,049,284 Central 1,848,973 1,600,940 281,417 1,357,147 967,817 49,987 6,106,281 East 230,380 241,339 76,741 652,758 174,718 5,471 1,381,410 Total 4,978,983 2,576,950 852,031 3,111,610 1,613,678 403,724 13,536,975 Source: http://www.nass.usda.gov/Census/Create_Census_US.jsp
  • 13. The Hemp Solution • Industrial Hemp/Cellulosic Feedstock – Cheaper to produce because inputs are reduced • No pesticides • Better yield per acre: cash value provides 5:1 in comparison to tobacco • Durable: Little Water, Able to Grow on Very Marginal Land – Process Hemp: • Bio-Plastics • Bio-Fuels: Cellulosic Ethanol/Bio-Diesel • Bio-Chemical Streams – Sugar Streams & Conversion for Bio-Pharmaceuticals – Carbon Sequestration/Soil Conditioning – Blending with coal to reduce emissions
  • 14. Canadian Model • All commercial industrial hemp crops are planted using only certified seed from varieties listed in Health Canada's list of approved cultivars. • Seed saving and the use of common seed are currently not allowed under the regulation. • Canadian plant breeding programs have developed a number of high yielding cultivars that are suitable to a wide range of growing conditions. • The most common varieties that are presently being contracted and grown in Canada are Alyssa, Anka, CRS1, CFX-1, CFX-2, Delores and Finola.
  • 15. Positive First Steps in Canada • As with many new crops, there has been considerable fluctuation in hemp production area. • In 1998, about 241 licenses were issued. • In 1999, the number of applications to grow hemp jumped dramatically to 545 with the area of hemp production increasing six-fold to nearly 35,086 acres (14,205 hectares). Much of this production was driven by the promise of the development of large scale industrial fiber plants in Manitoba.
  • 16. Yields Per Acre Hemp • The highest seed yield recorded to date in Canada has topped 2,000 lbs per acre; an average yield is between 600 to 800 lbs per acre. (Canadian Hemp Trade Alliance). • An acre will also produce an average of 5,300 lbs of straw, which can be transformed into about 1,300 lbs of fiber. • Hemp grain yields range from 100 to 1,200 lbs per acre while yield for crops grown and managed solely as fiber crops, range from 1 to 6 tons per acre (Manitoba Agriculture, Food and Rural Initiatives online report).
  • 17. Coal-Hemp Blending • Our report focuses on the effects of blending industrial hemp material with lower quality coal in a ratio to reduce emissions while maintain Btu for direct combustion “The opportunities for biomass co-firing are great because large scale coal-powered boilers represent 310 GW of generating capacity. Co-firing biomass with coal offers several environmental benefits.” NREL Fact Sheet on Biomass Co-Firing
  • 20. 50/50 Blending HEMP Illinois Basin 1 2 % 50.00% 50.00% NET Tons 1,000 1,000 Moisture As Recd 13.25 As Recd 11.76 Ash 0.29 0.33 8.14 9.22 Volatile 75.11 83.58 34.11 38.66 Sulphur 0.09 0.10 3.04 3.45 FSI 0 3 BTU 8,270 9,538 11,657 13,210 MAF 9,565 14,522 GAR 100.00% 2,000 As Recd 12.51 4.18 4.78 53.47 61.12 1.56 1.78 1.50 9,951 11,374 12,044
  • 21. 75/25 Blending HEMP % NET Tons Moisture As Recd Ash 0.29 Volatile 75.11 Sulphur 0.09 FSI BTU 8,270 MAF Illinois Basin 1 2 GAR 50.00% 50.00% 100.00% 1,500 500 2,000 13.25As Recd 11.76As Recd 12.88 0.33 8.14 9.22 4.18 2.55 83.58 34.11 38.66 53.47 72.35 0.10 3.04 3.45 1.56 0.94 0 3 0.75 9,538 11,657 13,210 9,951 10,456 9,565 14,522 10,804
  • 22. Virginia Hybrid Energy Center • The Virginia City Hybrid Energy Center generates 585 MW from co-firing lower quality coal and biomass. • The low costs, versatility, high per-acre yield and potential to be grown on post-mining land makes industrial hemp an attractive option for blending with Appalachian coal at the source.
  • 23. Renewable Solar Helps Coal • Virtual rooftop aggregation of solar on undeveloped land – Economies of scale – Cost per watt falling at an exponential rate • Company IP regarding the algorithms coupling generation from natural gas and solar make us an first-adopter • Enable transition as mining is completed • Defined post-mining land use will enable fasttrack release of bond permits funds
  • 24. Emergent Utility-Scale Solar • From 2010 to 2011 the average size of a distributed PV installation, i.e. residential and commercial-scale PV systems, grew by 46 percent to 18 kW, and the average size of a utility-scale PV installation increased by 250 percent to 4.62 MW • The rise of utility-scale solar projects — defined here as systems 1 MW+ in capacity — began with an increase from almost 0 percent to 15 percent of all grid installed PV capacity in 2009, then to 32 percent in 2010, and then to 38 percent in 2011 http://www.renewableenergyworld.com/rea/blog/post/2013/08/uti lity-scale-solar-and-the-probable-rise-of-virtual-rooftop-solar
  • 25. Report & Project Goals • Identify best path forward for deployment • Power generation through integration of fossil fuels, solar, and biomass • Produce transportation fuel, bio-chemical feedstock or bio-plastics through modular facilities from feedstock within 60-70 mile radius of facilities • Monetize byproducts to increase profitability • Monetize Carbon Credits and Provide Sequestration Opportunities
  • 26. Contact Info 237 2nd Street, Suite 5 Pikeville, Kentucky 41501 www.patriotbioenergy.com