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ActivRac 16P Mobilized Storage System - Technical Data
1. ActivRACTM
TECH DATA
MOBILIZED STORAGE SYSTEM
Spacesaver Industrial patent pending ActivRAC 16P mobilized storage sys-tems,
designed specifically for manufacturing, warehouse and distribution
environments, provide the safest, most reliable, durable, and easiest user
operation available today. Flexible system designs will meet the most de-manding
industrial requirements. c-UL-us system listed. Unique, innovative
design allows you to mobilize your existing racking or industrial shelving and
install the system on your existing floor. Flexible system design allows you to
store more in less space as well as free up value generating space and better
organize your materials resulting in improved operational efficiency.
BENEFITS
Spacesaver provides a state-of-the-art, mobilized storage systems design that
provides a convenient control operation and safeties to provide user and
materials protection.
SYSTEM OPERATION
1. Open an aisle with one-touch, user-friendly, directional operation (at
the carriage mounted control or via optional infrared or RF remote control
aboard a fork truck).
2. Press a safety “Stop/Reset” button to immediately stop any moving
carriage(s).
3. Easily distinguish a system’s operational status via the lighted indicators
on each carriage.
4. Be protected by in-aisle safety devices that stop carriage movement
when a person or object (i.e., box, ladder, or fork truck) is detected.
SAFETY FEATURES
1. When carriages are in motion, any safety activation (PhotoSweeps® and
aisle entry sensors) will stop the aisle from closing on that aisle and the
mobile carriage LED indicators will illuminate flashing red on both sides of
the aisle where the safety was activated.
2. Depressing any “Stop/Reset” button during carriage movement will
bring all carriages to a stop.
3. After carriages complete their movement the open aisle will be locked out
and the control head indicator on either side of the open aisle will illuminate
“Aisle in Use” - it’s now safe to enter the aisle.
ActivRAC 16P mobilized storage systems are safe,
space-efficient and easy to use. They are designed for
continuous use in manufacturing, warehouse and distri-bution
environments and provide durable, reliable and
low maintenance operation. They feature fully-welded
wheel assemblies that ride on either low profile beveled
top mount rails or recessed mounted rails which allow a
flush rail/floor configuration. Systems are provided with
safety sweep and aisle entry sensors to ensure robust
operator safety.
2. A. Powered Systems
UÊ
>ÀÀˆ>}iÊ `iÈ}˜Ê V>«>LˆˆÌÞÊ «iÀ“ˆÌÃÊ ÛˆÀÌÕ>ÞÊ Õ˜ˆ“ˆÌi`Ê V>ÀÀˆ>}iÊ
layout configurations.
UÊ -œv̇ÃÌ>ÀÌÊV>ÀÀˆ>}iÊ“œÛi“i˜ÌÊÀi`ÕViÃÊÃÞÃÌi“ÊÃÌ>À̇իÊ>“«iÀ>}iÊ
draw and eliminates jostling of stored material during movement.
UÊ *œÃˆÌˆÛiÊ`ˆÀiVÌÊÜ…iiÊ
3. Ê“œÌœÀÊ`ÀˆÛiÊ܈̅ÊÃœvÌÊÃÌ>ÀÌÉÃÌœ«]Ê`Þ˜>“ˆVÊ
braking, current limiting and automatic time out.
– Provides smooth, even carriage movement.
– Protects material stored.
– Provides longer system life.
UÊ ˜vÀÀi`Ê`ˆÃ̘ViÊÃi˜ÃœÀÃÊvœÀÊ«ÀiVˆÃiÊVÀÀˆ}iÊ«œÃˆÌˆœ˜ˆ˜}°
UÊ V‡1‡ÕÃÊÃÞÃÌi“ʈÃÌi`ÊÌœÊÃÃÕÀiÊiiVÌÀˆVÊÃviÌÞ°
UÊ «Ìˆœ˜Ê`ÕÊVœ˜ÌÀœÃÊvœÀÊVViÃȘ}ÊÊÃÞÃÌi“Ê“œ`ÕiÊvÀœ“ÊLœÌ…Ê
the front and rear.
B. Top Mount Rail Design Option
All rails are installed on top of concrete slab.
UÊ ÎÉn»Ê ™°x““®Ê ÌÊ ÝÊ {‡£ÉÓ»Ê ££{““®Ê ܈`iÊ ÃÌiiÊ ÀˆÃÊ ÜˆÌ…Ê LVŽÊ
zinc finish, with beveled edges. ADA compliant.
UÊ ,ˆÊ ˜`Ê VÀÀˆ}iÊ `iÈ}˜Ê œÜÃÊ Vœ˜VÀiÌiÊ ÃLÊ ÌœÊ LiÊ Õ˜iÛiÊ ÌÊ
the following maximum variation
Ê qÊÎɣȻ{°n““®ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊÓ½°È“®ÊÀˆÊÀÕ˜
Ê qÊ£É{»È°{““®Ê“݈“Õ“ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊ£ä½Êΰä{“®ÊÀˆÊÀÕ˜
UÊ *ÀœÛˆ`iÃÊ“ˆ˜ˆ“ʈ˜ÌiÀÀի̈œ˜ÊœvÊ“ÌiÀˆÊ…˜`ˆ˜}ÊiµÕˆ«“i˜ÌÊ
UÊ -œˆ`]ÊÌœ«Ê“œÕ˜Ìi`Êœ˜ÊyœœÀ]ÊÃÕ««œÀ̈˜}ÊÕ«Ê̜ʣÈ]äääÊLÃÊÇ]ÓxÇÊŽ}®Ê
per wheel assembly.
UÊ
5. iÈ}˜i`Ê̜ʜ«iÀÌiÊÕ˜`iÀÊ…iÛÞ]Êœ˜}‡ÌiÀ“]ÊVÞVˆVÊÃÌÀiÃÃÊœ`ð
UÊ *ÀœÛˆ`iÃÊÌ…iÊÃœˆ`ÊLÈVÊvœÕ˜`̈œ˜ÊÀiµÕˆÀi`ÊvœÀÊ…iÛÞ‡`ÕÌÞÊ“œLˆ-
lized storage systems assuring low maintenance and easy operation.
C. Recessed Rail Design Option
All rails are installed flush with concrete slab.
UÊ ÎÉn»™°x““®ÊÌÊÝÊ·£ÉÓ»n™““®Ê܈`iÊÃÌiiÊÀˆÃÊ܈̅ÊLVŽÊ∘VÊ
finish, designed to be installed flush into the concrete floor
UÊ ,ˆÊ ˜`Ê VÀÀˆ}iÊ `iÈ}˜Ê œÜÃÊ Vœ˜VÀiÌiÊ ÃLÊ ÌœÊ LiÊ Õ˜iÛiÊ ÌÊ
the following maximum variation
Ê qÊÎɣȻ{°n““®ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊÓ½°È“®ÊÀˆÊÀÕ˜
Ê qÊ£É{»È°{““®Ê“݈“Õ“ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊ£ä½Êΰä{“®ÊÀˆÊÀÕ˜
UÊ *ÀœÛˆ`iÃÊ yÕÃ…Ê ˜œ˜‡ˆ˜ÌiÀÀÕ«Ìi`Ê ÌÀ˜ÃˆÌˆœ˜Ê vœÀÊ “ÌiÀˆÊ …˜`ˆ˜}Ê
equipment
UÊ -œˆ`]ÊyÕÃ…Ê“œÕ˜Ìi`ʈ˜ÊyœœÀ]ÊÃÕ««œÀ̈˜}ÊÕ«Ê̜ʣÈ]äääÊLÃÊÇ]ÓxÇÊŽ}®Ê
per wheel assembly.
UÊ
9. ÀˆÛiÊ7…iiÃ
UÊ *ÀiVˆÃˆœ˜Ê“V…ˆ˜i`ÊÃœˆ`ÊÃÌiiÊÜ…iið
– Provide easy movement.
– Prevent premature wear.
– Roll easier than smaller wheels.
E. Carriage Base/Rack Flue Spacer Articulation
( Back to Back Racking Configuration)
UÊ
˜LiÃÊÃÞÃÌi“ÊÌœÊLiʈ˜ÃÌi`Êœ˜ÊÌÞ«ˆVÊi݈Ã̈˜}ÊVœ˜VÀiÌiÊyœœÀÃÊ
without the need for leveled rails, footings, or second floor installation
UÊ œÜÃÊÃÞÃÌi“ÊÌœÊÌÀVŽÊ˜`ÊÌÀ˜ÃviÀÊÌ…iÊÀVŽÊœ`ˆ˜}ÊiµÕÞÊÌœÊ
all carriage wheels.
F. Uniframe Wheel Assemblies Carriage Base
UÊ ÕÞÊÜi`i`ÊÕ˜ˆvÀ“iÊÜ…iiÊÃÃi“Lˆið
– Provides maximum strength for the load and cyclic stress
requirements of a mobile system.
– One-piece construction assures wheel alignment.
UÊ ÃÃi“Li`ÊÃÌÀÕVÌÕÀÊÃÌiiÊVÀÀˆ}iÊLÃiÊ…ÃÊʓ݈“Õ“ÊV«V-
ˆÌÞÊ œvÊ £È]äääÊ LÃÊ Ç]ÓxÇÊ Ž}®Ê «iÀÊ Ãˆ˜}iÊ œÀÊ ÎÓ]äääÊ LÃÊ £{]x£{Ê Ž}®Ê
back-to-back rack section.
G. Multiple Synchronized Motors
UÊ Õ“LiÀÊœvÊ“œÌœÀÃÊÛÀˆiÃÊ܈̅ʜ`]ÊÌ…iÀiLÞ]Ê«ÀœÛˆ`ˆ˜}ÊÌ…iÊ“œÃÌÊ
cost effective design.
UÊ *ÀœÛˆ`iÃÊÓœœÌ…]ÊiÛi˜ÊVÀÀˆ}iÊ“œÛi“i˜Ì°
UÊ ˆ˜Ìˆ˜ÃÊ «Àœ«iÀÊ VÀÀˆ}iÊ ˆ}˜“i˜ÌÊ Ì…ÀœÕ}…Ê VœÃi`Ê œœ«Ê
motor feedback and control on all individual motors within
carriage regardless of length or weight load distribution. Eliminates
racking and binding without the use of tubular or solid steel drive
shaft systems.
H. Cross Bracing
UÊ ii«ÃÊÜ…iiÊÃÃi“LˆiÃʈ˜ÊiÝVÌʈ}˜“i˜Ì°
UÊ *ÀœÛˆ`iÃÊÀˆ}ˆ`ÊLÃiÊvœÀÊÀVŽˆ˜}ÊœÀÊÃ…iÛˆ˜}°
I. Photo Sweep®
UÊ
ÝÌi˜`ÃÊÌ…iÊi˜ÌˆÀiÊi˜}Ì…ÊœvÊLœÌ…ÊÈ`iÃÊœvÊÌ…iÊVÀÀˆ}i]ÊÃÌœ««ˆ˜}Ê
movement and slightly backing carriage away when an obstruction
is detected.
UÊ ˜iʈ˜ÛˆÃˆLiʈ}…ÌÊLi“Ê«œÃˆÌˆœ˜i`ÊÌÊLœÌÌœ“Êi`}iÊœvÊiÛiÀÞÊVÀ-
riage provides added safety.
UÊ -̘`À`Êœ˜ÊÊV̈Û,
Ê£È*Ê“œLˆˆâi`ÊÃÌœÀ}iÊÃÞÃÌi“ð
J. Aisle Entry Sensor
UÊ ÕÌœ“̈VÞÊÃÌœ«ÃÊœÀÊ«ÀiÛi˜ÌÃÊVÀÀˆ}iÊ“œÛi“i˜ÌÊÜ…i˜ÊÊÕÃiÀÊ
enters an aisle.
UÊ -…œÕ`Ê Ê ÕÃiÀÊ i˜ÌiÀÊ Ê VœÃˆ˜}Ê ˆÃi]Ê Ì…iÊ ÃÞÃÌi“Ê ÜˆÊ ÃÌœ«Ê Ê
carriage movement and that aisle will need to be reset to resume
operation.
UÊ ˜ÕÊÀiÃiÌÊÌÊÌ…iÊœ«i˜i`ʈÃiÊ«ÀœÛˆ`iÃÊ``ˆÌˆœ˜ÊÃviÌÞÊLÞÊ
prompting users to visually check the open aisle before resetting the
system.
UÊ -œˆ`Ê ÃÌÌiÊ VˆÀVÕˆÌÀÞÊ ˜`Ê «…œÌœiiVÌÀˆVÊ ÌiV…˜œœ}ÞÊ i˜ÃÕÀiÃÊ œ˜}Ê
term system reliability.
UÊ -̘`À`Êœ˜ÊÊV̈Û,
Ê£È*Ê“œLˆˆâi`ÊÃÌœÀ}iÊÃÞÃÌi“ð
K. Beacon Horn
UÊ Ã…ˆ˜}ÊLiVœ˜ÊÜÀ˜ÃÊœvÊVÀÀˆ}iÊ“œÛi“i˜Ì°
UÊ œÀ˜Ê ÜÀ˜ÃÊ œvÊ VÀÀˆ}iÊ “œÛi“i˜ÌÊ ˆ˜Ê ÀiÃÊ Ü…iÀiÊ LiVœ˜Ê
cannot be seen.
L. Covered Wiring Raceway
UÊ *ÀœÌiVÌÃÊ܈Àˆ˜}ÊvÀœ“ÊLÕÃiʘ`ÊVœ˜Ì“ˆ˜Ìˆœ˜°
DESIGN AND CAPABILITY
10. M O P Q
M. Overhead Buss Bar Power Distribution System
UÊ VViÃÃʈÃiÊV˜ÊLiÊÃÊÀ}iÊÃʘii`i`°
UÊ ii«ÃʈÃiÊvÀiiÊvÀœ“Ê܈Àˆ˜}ÊœLÃÌÀÕV̈œ˜Ã°
N. Programmable Features. (Optional)
UÊ -ÞÃÌi“Ê…ÃÊœ«Ìˆœ˜Ê«Àœ}À““LiÊvÕ˜V̈œ˜Ã°Ê(*Interface from building
management or security system will be required by customer)
– System Priority Aisle
– System Close Park
Ê qÊ -ÞÃÌi“Ê
œÃi`É ˆ}…ÌÊ*ÀŽI
– System Fire Park*
œÌiÊ*ÀŽÃʘ`ÊÕÌœ‡“œÛiÃÊV˜ÊÃœÊLiÊÌÀˆ}}iÀi`ÊLÃi`Êœ˜Ê̈“iÊœvÊ`ÞÊ
and day of week.
O. Infrared Remote. (Optional)
UÊ
˜LiÃÊ œ«iÀÌœÀÊ œ˜Ê Ê vœÀŽÊ ÌÀÕVŽÊ ÌœÊ œ«iÀÌiÊ Ê ÃÞÃÌi“Ê Vœ˜ÌÀœÊ
head within close proximity of the control head without the need
to get off the truck.
UÊ
œ˜ÌÀœÃÊœÛiÊivÌ]ÊœÛiÊ,ˆ}…Ì]Ê-Ìœ«É,iÃiÌÊÜ…i˜Ê`ˆÀiVÌi`ÊÌÊÌ…iÊ
control head and at the needed activation location.
P. Radio Frequency Remote. (Optional)
UÊ
˜LiÃÊœ«iÀÌœÀÊœ˜ÊÊvœÀŽÊÌÀÕVŽÊ̜ʜ«i˜Ê˜ÊˆÃiÊÀi“œÌiÞÊvÀœ“Ê
Õ«Ê̜ʣäää½Ê܈̅ʘœÊLÕˆ`ˆ˜}ÊœÀÊÀ}iÊiµÕˆ«“i˜ÌÊœLÃÌÀÕV̈œ˜Ã]ÊœÀÊ
Õ« Ìœ Îxä½ ÜˆÌ… œLÃÌÀÕV̈œ˜Ã°
UÊ -ÞÃÌi“Ê“ÕÃÌÊÜʅÛiʈÃiÊi˜ÌÀÞÊÃi˜ÃœÀÃʘ`ÊÕÃi`ʈ˜ÊVœ˜Õ˜V̈œ˜Ê
with the infrared remote so that the system must be in a clear or ready
green state to activate the aisle with the RF remote remotely. If the
system is in use, the RF Remote will not remotely open any re-quested
aisle in the system.
UÊ ÊȘ}iÊ,ÊÀi“œÌiʈÃÊV«LiÊœvÊVœ˜ÌÀœˆ˜}ÊÕ«ÊÌœÊÈÝÊÈ®ÊVÀÀˆ}iÃÊ
ˆ˜Ê Ê Ãˆ˜}iÊ “œ`ÕiÊ ˜`Ê Õ«Ê ÌœÊ wvÌii˜Ê £x®Ê “œ`ÕiÃÊ vÀœ“Ê Ê Ãˆ˜}iÊ
remote.
Q. Power Override Unit. (Optional)
UÊ ˜`…i`ÊÀiV…À}iLiÊLÌÌiÀÞÊÕ˜ˆÌÊi˜LiÃÊÊȘ}iÊVÀÀˆ}iÊÌœÊ
be moved at a reduced speed if a power failure was to occur and
the system needed to be accessed.
R. Touch Pad Control (Optional)
UÊ
˜ÊLiÊṎˆâi`ÊÌœÊVViÃÃÊÊÃÞÃÌi“Ê“œ`ÕiÊœÀÊëiVˆwVʈÃiÃ
UÊ iÌÕÀiÃÊ«ˆ˜ÊVViÃÃÊ܈̅ÊÕ`ˆÌÊÌÀˆÊV«LˆˆÌÞ
UÊ
˜ÊÌÀVŽÊÜ…œÊ˜`ÊÜ…i˜ÊÃÞÃÌi“ÊœÀʈÃiʈÃÊVViÃÃi`
UÊ
˜Êˆ“ˆÌÊVViÃÃÊÌœÊëiVˆwVʈÃiÃÊLÞÊÕÃiÀ
S. Computer Interface (Optional)
UÊ
œ“«ÕÌiÀʈ˜ÌiÀvViÊœÜÃʈÃiÊÃiiV̈œ˜ÊÛˆÊ*
°
˜ÌiÀvViÊÌœÊ7-ÊœÀÊ
,*ÊÃÞÃÌi“Ê«ÀœÛˆ`i`ÊLÞÊVÕÃÌœ“iÀ®
F
B C
G
H
D
I
J A
K
E
11. Rail- Top Mount:
,ˆÊÃ…ÊLi]Ê£ä£nÊÃÌiiÊLÀÊ{Ê£Éӻʣ£{““®Ê܈`iÊÝÊÎÉn»Ê™°x““®Ê
high with black zinc finish. Rail edges shall be beveled down to a
“݈“Õ“ÊœvÊÎɣȻÊ{°n““®Ê̜ʜÜÊvœÀÊÌ…iÊÀˆÊÌœÊLiÊÌÀ˜ÃÛiÀÃi`Ê
by material handling equipment. Rail shall disperse the wheel
point loads to structural slab. Rail shall have two permanently
“œÕ˜Ìi`Ê yœœÀÊ ˜V…œÀÃÊ “݈“Õ“Ê £x»Ê În£““®Ê œ˜Ê Vi˜ÌiÀ°Ê ,ˆÃÊ
shall be installed on top of concrete slab. Rail and carriage design
allows concrete slab to be unlevel at the following maximum varia-
̈œ˜ÊœvÊÎɣȻÊ{°n““®ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊÓ½Êä°È“®ÊÀˆÊÀ՘ʘ`Ê£É{»Ê
È°{““®Ê“݈“Õ“ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊ£ä½Êΰä{“®ÊÀˆÊÀÕ˜°
Rail- Recessed Mount:
,ˆÊÃ…ÊLi]Ê£ä£nÊÃÌiiÊLÀÊÎÊ£ÉÓ»Ên™““®Ê܈`iÊÝÊÎÉn»Ê™°x““®Ê
high with black zinc finish. Rail shall disperse the wheel point loads
to structural slab. Rail shall have two permanently mounted floor
˜V…œÀÃʓ݈“Õ“Ê£x»ÊÎn£““®Êœ˜ÊVi˜ÌiÀ°Ê,ˆÊÃ…ÊLiʈ˜ÃÌi`Ê
recessed into concrete slab and flush to top of concrete slab. Rail
and carriage design allows concrete slab to be unlevel at the fol-
œÜˆ˜}ʓ݈“Õ“ÊÛÀˆÌˆœ˜ÊœvÊÎɣȻÊ{°n““®ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊÓ½Ê
ä°È“®ÊÀˆÊÀ՘ʘ`Ê£É{»ÊÈ°{““®Ê“݈“Õ“ÊÛÀˆÌˆœ˜ÊœÛiÀʘÞÊ£ä½Ê
ΰä{“®ÊÀˆÊÀÕ˜°
Mobile Carriage Bases:
Assembled structural steel carriage base will have a minumum capac-
ˆÌÞÊœvÊ£È]äääÊLðÊÇ]ÓxÇÊŽ}®Ê«iÀÊȘ}iʘ`ÊÎÓ]äääÊLðʣ{]x£{ÊŽ}®Ê«iÀÊ
back-to-back rack section. On back-to-back configurations, individual
wheel assemblies must be connected with an articulated carriage
base/rack flue spacers in order to have the system track and transfer
the rack loading equally to all carriage wheels. Each wheel assembly
Ã…ÊLiÊiµÕˆ««i`Ê܈̅ÊÌÜœÊÜ…iiÃ]Ê“ˆ˜ˆ“Õ“ÊȻʣxÓ““®Ê`ˆ“iÌiÀÊ
steel wheels. Wheels are equipped with two permanently lubri-
VÌi`ʘ`ÊÃ…ˆi`i`ÊÀ`ˆÊLÊLiÀˆ˜}ðÊ7…iiÊV«VˆÌÞÊn]äääÊLÃÊ
Î]ÈÓnŽ}®ÊiV…°Ê7…iiÃÊ…ÛiÊÃœˆ`ÊÃÌiiÊÝiÃÊœvÊ£‡ÎÉn»Êˆ˜ÊÎx““®Ê
diameter. Wheels shall be dual flange, all wheel guided. All car-riage
sections between wheel assemblies have integral cross brac-ing
to maintain accepted tolerances for function of systems. Side
profiles shall provide and maintain wheel assembly alignment and
squareness. These profiles shall be pre-drilled at the factory but are
bolted, and assembled on the job site as integral carriage mem-bers.
Wiring shall be routed through an enclosed housing chan-nel
SPECIFICATIONS AND SAFETY
to protect the electronic wiring harness. Structural steel side
«ÀœwiÃÊÃ…ÊLiÊ“ˆ˜ˆ“Õ“ÊÈ°£Èx»Ê£xÇ““®Ê…ˆ}…]ÊnÊ}Õ}iÊ{°Ó““®°Ê
Finish shall be powder coat paint. Structural bases shall be placed
LVŽÊÌœÊLVŽÊ܈̅ʓˆ˜ˆ“Õ“ÊȻʣxÓ““®ÊViÀÊyÕiÊLiÌÜii˜ÊLVŽ‡
to-back carriages.
Power Controls:
-ÞÃÌi“Ê «œÜiÀÊ ÀiµÕˆÀi“i˜ÌÃÊ ‡Ê £ÓäÊ 6
Ê Ãˆ˜}iÊ «…ÃiÊ ˆ˜«ÕÌ°Ê *œÜ-
iÀi`ÊVÀÀˆ}iÃÊÃ…ÊLiÊiµÕˆ««i`Ê܈̅ʥÊ*ÆÊ™ä‡ÛœÌÊ