Indeutsch Industries is a private label manufacturer of artist brushes and canvas located in India. It imports materials from China, Taiwan, and Malaysia and exports to China, France, and Germany. The document describes Indeutsch's manufacturing processes for canvas and identifies inefficiencies like non-chronological machine arrangement. It recommends automating processes, rearranging machines, improving infrastructure, and reducing scrap to increase efficiency. Revenues for the previous quarter were 24 crores.
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Group 6_Section B_IBE Industrial
Report_INDEUTSCH INDUSTRIES2
Indeutsch Industries is a Private Label
Manufacturer of premium quality artist brushes and
primed artist canvas. The leading Indian business
house dealing in high quality artist and cosmetic
brushes
Came into existence in late 1980s..
Import from China, Taiwan, Malaysia
Export to China, France, Germany
Revenue in previous quarter is 24 Cr.
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Report_INDEUTSCH INDUSTRIES4
Chairman
Managing
Director
General
Manager
President
(canvas)
Accounts &
Finance
Production
Materials
Manager
Logistics
& HR
President
(Brush)
Accounts
& Finance
Production
Materials
Manager
Logistics
& HR
5. Production Department of Canvas
division
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As canvas division is equipped with
various semi-automatic machines
Canvas division is spread over large
area i.e. Three times more than brush
division
Contributing more than 50% to the
business
7. Manufacturing process of Canvas
wooden frame (1/2)
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Plaining
Cutting
Sizing
Molding
Plaining of raw
wood to remove
inequalityCutting of wood in
small sizes
Checking the
sizes like 4*4
Shaping of
wood in
different
patterns
8. Manufacturing process of Canvas
wooden frame (2/2)
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Stapling
Frame
Making
Inspection
Dispatch
9. Process of Making Canvas roll (1/2)
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• A liquid coating
which involves
lot of chemicals
to make fabric
thick
Jaso making
• Coating of jaso
according to
customer demand,
min 1 coating and
max can be 3
Coating •Fabric is heated
twice in two different
temperature set so
that fabric absorbs
liquid coating
Heating
• Rolling of
fabric
Rolling
10. Process of Making Canvas roll (2/2)
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Mending
Pressing
Cutting
and
Sizing
Packing
Stretching
and
repairing of
canvas roll
Pressing of
canvas roll
to make it
soft
11. Process of making Stretched
Canvas( both cotton & linen)(1/2)
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Pasting of
canvas roll on
canvas panel
Stapling labelling Shrinking Heat sink
Shrink the
canvas board
with shrink film
rolls to make it
tight
12. Process of making Stretched
Canvas( both cotton & linen)(2/2)
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Material Room
F G
Godown
Packing
Inspection
& testing
13. Is process efficient/inefficient?
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Process is efficient for current level of
production
But in peak season it will lead to :
Time consuming activities like movement of
goods from one place to another
Machines are not placed in chronological
order
Infrastructure development is required at
various places
Scrap cost has increased from 4% to 5.50% in
last quarter
14. Synergies from other
departments
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Material Department: Getting raw material like
pine woods from Gandhi Dham fabric from
Gujarat, paints & chemicals from local suppliers
on time
Accounts/Finance Department: Providing
necessary funds to materials department in
getting all raw materials on time in order to meet
increasing demand from last financial year
15. Role of each Department
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• Getting raw material like pine woods from
Gandhi Dham fabric from Gujarat, paints
& chemicals from local suppliers on time
Material
Department
• Providing necessary funds to materials
department in getting all raw materials on
time in order to meet increasing demand
from last financial year
Accounts/Finance
Department
• Recruiting right kind of workers and getting
contractual workers for performing right kind of
jobs according to demand and ensuring custom
check before dispatching of orders and hire
agency for shipment.
Logistics & HR
Department
16. Recommendations
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Automatic operations
Machines in Chronological order
Effective use of available space
Reduce Scrap in order to increase efficiency
Improve Infrastructure
17. Contact Details
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Indeutsch industries private
limited
SDF E-7&8 NOIDA SPECIAL ECONOMIC
ZONE
NOIDA (U.P.)-201305 INDIA
www.indeustsch.com
Sanjiv Kr. Tyagi ( Asst. General Manager
,Finance)
Ph:+91 120 405 5800
E –mail: sanjiv.tyagi@indeutsch.org