Introduction: Current General Situation in Ferrous Metallurgy of Ukraine: Problems and OutlookIn the Ukraine, rather large capacities on output of steel and rolled steel are available. The country the 8th greatest producer of steel and 7th of iron in the world (in 2008). The country exports up to 80% of production volume of its ferrous metallurgy, including the whole range of the sector products: iron ore, iron, ferroalloys, billet, slabs, skelp for pipes, rebar, wire rod, sections, HR and CR flat steel in coils and sheets, pipes, metalware products, coated steel, etc.Share of Ukraine in ferrous metallurgy production of the CIS is very high: Ukraine yields 37% of total CIS iron, 34% of CIS steel and 27% of CIS rolled steel. Ferrous metallurgy is basic sector of Ukrainian economy. It includes around 200 enterprises, including 12 mining and concentrating enterprises, 14 metallurgical integrated Works and plants, 12 pipe plants, 13 metalware plants, 11 coal-tar chemical plants, 10 refractory plants, ferroalloys plants, 112 secondary ferrous metals enterprises (on processing scrap and wastes), as well as machine building, repair and engineering enterprises.Notice that, in the Ukraine, a share of ferrous metallurgy in industrial output of the country is the greatest among countries of the former USSR, around 25%; the sector gains up to 40% of the country export receipts in hard currency and 7-8% of GDP.Current standing of Ukrainian ferrous metallurgy is characterised by imperfect structure and lag in technology from developed countries and even Russia. For instance, in Ukraine, above 36% of steel is produced by open-hearth rout, and only around 40% are continuously cast (2008). Range and shares of products of Ukrainian ferrous metallurgy are inconsistent with world market demand. This Ukrainian sector requires radical modernisation and reconstruction, as well as optimising structure of range of final products. Productive assets are worn and obsolete: by the end of 2008, depreciation of facilities operating exceeded 60% (including 54% depreciation of cokeoven batteries, 80% of available blast furnaces, 90% of open hearth furnaces and rolling mills; 26% depreciation of converters), and the completely depreciated facilities yield above a half of the country steel products.The situation is aggravated by the fact that most of the sector enterprises are socalled city-forming (i.e. are the sole job sources in a district). Thus, closing obsolete capacities results in arising serious social tension owing to growth of unemployment. These problems were especially sharpened since September 2008 in the period of the global and local financial-economic crisis.Ukrainian government attempted to improve the situation in the sector by giving various preferences, tax credits to metallurgical companies, decreasing duties and tariffs for them. For instance, from mid-1999 to the end of 2001, a large-scale experiment was conducted in Ukrainian metallurgy: giving considerable tax and other privileges to the sector enterprises to overcome crisis in the sector. The experiment allowed to restore partially working capital of the enterprises and to begin their modernization.
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Steel & Rolled Steel in the Ukraine
Published on December 2009
Report Summary
Introduction: Current General Situation in Ferrous Metallurgy of Ukraine: Problems and Outlook
In the Ukraine, rather large capacities on output of steel and rolled steel are available. The country the 8th greatest producer of steel
and 7th of iron in the world (in 2008). The country exports up to 80% of production volume of its ferrous metallurgy, including the
whole range of the sector products: iron ore, iron, ferroalloys, billet, slabs, skelp for pipes, rebar, wire rod, sections, HR and CR flat
steel in coils and sheets, pipes, metalware products, coated steel, etc.
Share of Ukraine in ferrous metallurgy production of the CIS is very high: Ukraine yields 37% of total CIS iron, 34% of CIS steel and
27% of CIS rolled steel. Ferrous metallurgy is basic sector of Ukrainian economy. It includes around 200 enterprises, including 12
mining and concentrating enterprises, 14 metallurgical integrated Works and plants, 12 pipe plants, 13 metalware plants, 11 coal-tar
chemical plants, 10 refractory plants, ferroalloys plants, 112 secondary ferrous metals enterprises (on processing scrap and wastes),
as well as machine building, repair and engineering enterprises.
Notice that, in the Ukraine, a share of ferrous metallurgy in industrial output of the country is the greatest among countries of the
former USSR, around 25%; the sector gains up to 40% of the country export receipts in hard currency and 7-8% of GDP.
Current standing of Ukrainian ferrous metallurgy is characterised by imperfect structure and lag in technology from developed
countries and even Russia. For instance, in Ukraine, above 36% of steel is produced by open-hearth rout, and only around 40% are
continuously cast (2008). Range and shares of products of Ukrainian ferrous metallurgy are inconsistent with world market demand.
This Ukrainian sector requires radical modernisation and reconstruction, as well as optimising structure of range of final products.
Productive assets are worn and obsolete: by the end of 2008, depreciation of facilities operating exceeded 60% (including 54%
depreciation of cokeoven batteries, 80% of available blast furnaces, 90% of open hearth furnaces and rolling mills; 26% depreciation
of converters), and the completely depreciated facilities yield above a half of the country steel products.
The situation is aggravated by the fact that most of the sector enterprises are socalled city-forming (i.e. are the sole job sources in a
district). Thus, closing obsolete capacities results in arising serious social tension owing to growth of unemployment. These problems
were especially sharpened since September 2008 in the period of the global and local financial-economic crisis.
Ukrainian government attempted to improve the situation in the sector by giving various preferences, tax credits to metallurgical
companies, decreasing duties and tariffs for them. For instance, from mid-1999 to the end of 2001, a large-scale experiment was
conducted in Ukrainian metallurgy: giving considerable tax and other privileges to the sector enterprises to overcome crisis in the
sector. The experiment allowed to restore partially working capital of the enterprises and to begin their modernization.
Table of Content
Table of Contents
Part I. Standing of Ferrous Metallurgy of the Ukraine
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Introduction: Current General Situation in Ferrous Metallurgy of Ukraine: Problems and Outlook
1.1 Production, Capacity Utilisation
1.2. Financial Standing
1.3 Provision with Raw Materials
1.3.1 Iron ore resources
1.3.2 Iron
1.3.3 Scrap and Wastes
1.4 Restructuring and privatization of Ukrainian ferrous metallurgy
1.5. Key export markets of Ukrainian steelmakers
1.6. Antidumping probes and investigations against Ukrainian steelmakers
1.7. Domestic Consumption of Steel and Rolled Steel
1.8. The main domestic end-uses of rolled steel in Ukraine
Production of pipes and metalware
Metalware
Machine Building
Motor Industry
Building industry and building material industry
Railway Sector
1.10 Pricing and prices on products of Ukrainian ferrous metallurgy
1.11. Forecast of production and consumption of crude and finished rolled steel in Ukraine
Part II. Standing of the Main Ukrainian Steelmaking Enterprises
2.1 ArcelorMittal Kryviy Rih
General Information
The enterprise structure, capacities, range of products
Production and tendencies of the Works development
Sources and suppliers of raw materials0
Sales
Domestic market
Exports
Competitiveness
Realised Project and Program for Development
Ecology
Financial Standing
Privatization and Ownership
Appendix
Equipment (The main productive facilities and their characteristics)
Mix of products and their characteristics
Harmonized Commodity Description And Coding System (Russian)
ArcelorMittal Kryviy Rih's rolled steel exports (by code) by country 2001-2008, kt
2.2 Mariupol Ilyich Integrated Iron-and-Steel Works
General information
The enterprise structure, capacities, range of products
Blast furnace production
Steelmaking production
Production volume and tendencies of the Works development
Sales
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Domestic market
Exports
Competitiveness
A Program of Mariupol Ilyich Development and Investment Activity
Financial Standing
Privatization and Ownership
Personnel and Social Responsibility
Appendix
Mix of products and their characteristics
Mix of Products of Rolling Plants
Mariupol Ilyich Exports in 2001-2008 by kind of products and by country-importer, kt
2.3 Azovstal Integrated Iron-and-Steel Works
General information
The enterprise structure, capacities, range of products
Production output and tendencies of the Works development
Suppliers of Resources
Competitiveness
Sales
Domestic market
Exports
Realised Projects, A Program of Azovstal Upgrading and Investments
Financial Standing
Privatization and Ownership
Personnel, Wages, Social Responsibility
Appendix
The main productive facilities and their characteristics
Mix of products and their characteristics
Azovstal's Rolled Steel Exports in 2001-2008 by kind (customs codes) and country, kt
2.4 Zaporozhstal Integrated Iron-and-Steel Works
General Information
The enterprise structure, capacities, range of products
Production and tendencies of its development
Sources and suppliers of raw materials
Competitiveness
Sales
Domestic market
Exports
Realised Projects and Program of Zaporozhstal Development and Investments
Financial Standing
Credits
Environmental Measures
Social Responsibility
The Works Personnel and Wages
Privatization and Ownership
Appendix
The main productive facilities and their characteristics
Range of products and their characteristics
Zaporozhstal's Rolled Steel Exports in 2001-2008 by kind (customs codes) and country, kt
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2.5. JSC Dneprovsky Integrated Iron&Steel Works named after Dzershinsky
General information
Structure, capacities, range of products
Output of products and tendencies of development
Sources and suppliers of raw materials
Sales
Domestic market
Exports
Competitiveness
The Program of DMK im. Dzerzhinsky Development and Investments
Personnel
Financial Results
Privatization and ownership
Appendix
The main productive facilities and their characteristics
Mix of products and their characteristics
Dzerzhinsky DMK's exports (broken by kind of products ' foreign trade code) by country in 2001-2008, kt
List of Tables
Table 1: Production capacities of Ukrainian metallurgical enterprises, broken by rout of steelmaking, kt per year
Table 2: Ukrainian crude steel production in 1999-2008, broken by the rout, kt
Table 3: Production of the main types of rolled steel in Ukraine in 2000-2008, (mln t)
Table 4: Availability of capacities on production of various steel products in Ukrainian enterprises
Table 5: Production of flat and long steel* in Ukraine in 2006-2008, kt
Table 6: Steel and rolled steel production of Ukrainian enterprises in 2000-2008, kt
Table 7: Parameters of steel production effectiveness by the greatest steelmakers in Ukraine (steel output per 1 employee,
t/employee) in 2000-2008
Table 8: Financial results of the greatest Ukrainian steelmakers in 2007-2008 (bln UAH)
Table 9: Iron production by Ukrainian enterprises in 2000-2008, kt
Table 10: Ukrainian iron exports in 2001-2008, kt
Table 11: Iron scrap supply to Ukrainian metallurgical enterprises* in 2000-2008, kt
Table 12: Ukrainian ferrous scrap exports in 2001-2009, kt
Table 13: Privatisation of the main assets in Ukrainian ferrous metallurgy
Table 14: Structure of key assets of Metinvest Holding Group
Table 15: Ukrainian Ferrous Metals Exports in 2001-2008, kt
Table 16: The greatest Ukrainian exporters of ferrous metallurgy products in 2008, kt
Table 17: The greatest country-importers of Ukrainian rolled steel products in 2002-2008, kt
Table 18: Actual consumption of rolled steel in Ukrainian industry by sector in 2001-2008, kt
Table 19: Metalware production by the greatest Ukrainian producers for 2001-2008, kt
Table 20: Production of the main kinds of high-steel-consuming industrial products in Ukraine in 1993-2009
Table 21: Growth of wholesale prices on some industrial products in Ukraine in 1995-2008 (times compared with previous year)
Table 22: Rates of freight railage tariffs growth (broken by product), in 2002-2008 (%, Q4 y-o-y)
Table 23: Average annual export prices for the main types of Ukrainian rolled steel in 1996-2008, USD/t
Table 24: Forecast of production of the main kinds of ferrous metallurgy products in Ukraine up to 2015, mln tones
Table 25: Forecasted supply-demand balance of rolled steel in Ukraine up to 2015, mln tonnes
Table 26: Production of basic products of Krivorozhstal by years, kt
Table 27: Supplies of Ukrainian iron ore resources to «Krivorozhstal»/AMRK in 2001-2008, kt
Table 28: Import supplies of coal to JSC «Krivorozhstal» in 2001-2008, kt
Table 29: Domestic prices on rolled steel of «Krivorozhstal'» in 2002-2003, exclusive of VAT, UAH/t
Table 30: Domestic prices on rolled steel of «Krivorozhstal'» in 2004-2007, exclusive of VAT, $/t
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Table 31: Pattern of Krivorozhstal exports in 1997-2008, %
Table 32: Share of exports in total rolled steel production of Krivorozhstal
Table 33: Average annual export prices of Krivorozhstal/AMKR' products in 2001-2008, $/t
Table 34: Financial results of Krivorozhstal' in 2001-2008, million UAH
Table 35: Average composition of charge in the open hearth steelmaking at Mariupol Ilyich Works in 2006 and 2008, kg/t steel
Table 36: Production of the main products at Mariupol Ilyich Works by year in 1997-2008, thous. tonnes
Table 37: Coke and coal imports by «Mariupol Ilyich» in 2001-2008, kt
Table 38: Supplies of iron ore resources to «Mariupol Ilyich» in 2001-2008, kt
Table 39: Supplies of iron ore resources (with HBI) to Mariupol Ilyich from Russia in 2001-2008
Table 40: Mariupol Ilyich Iron and Steel Works imports of zinc metal in 2001-2008, kt
Table 41: Share of exports in rolled steel output of Mariupol Ilyich in 1997-2008
Table 42: Exports pattern of Mariupol Ilyich Works (by kind) in 1997-2008, %
Table 43: Average annual export prices on Mariupol Ilyich products for 2001-2008, $/t
Table 44: Financial results of Mariupol Ilyich Works in 2001-2008, mln UAH
Table 45: Azovstal Production by kind of product in 1997-2008, by years, kt
Table 46: Imports of coking coal by Azovstal in 2001-2008, kt
Table 47: Supplies of iron ore resources to Azovstal in 2001-2008, kt
Table 48: Imports of iron ore resources by Azovstal in 2001-2008, kt
Table 49: Imports of ferroalloys by Azovstal in 2001-2008, t
Table 50: Share of exports in total production of Azovstal rolled steel in 1997-2008*
Table 51: Commodity pattern of Azovstal Works exports in 1997-2008, %
Table 52: Average annual export prices on Azovstal steel in 2001-2008, $/t
Table 53: Financial results of Azovstal in 2001-2008, million UAH
Table 54: JSC Azovstal personnel in 2001-2008
Table 55: Production of basic products of Zaporozhstal in 1997-2008, kt
Table 56: JSC «Zaporozhstal» imports of coke and coal in 2001-2008, kt
Table 57: Supplies of iron ore resources to «Zaporozhstal» in 2001-2008, kt
Table 58: Supplies of iron ore resources from Russia to JSC «Zaporozhstal» in 2001-2008, kt
Table 59: Geographic pattern of domestic sales of JSC «Zaporozhstal» in 2003-2008, %
Table 60: Pattern of Zaporozhstal domestic sales, broken by end-use (branch of industry) (share in Zaporozhstal domestic sales, %)
in 2000-2008
Table 61: Share of exports in total production of rolled steel by Zaporozhstal in 2000-2008
Table 62: Exports structure of Zaporozhstal Works (by kind of products) in 1997-2008, %
Table 63: Average annual export prices on «Zaporozhstal» products in 2001-2008, $/tonne
Table 64: Investment projects of JSC Zaporozhstal
Table 65: Financial results of Zaporozhstal in 2001-2008, million UAH
Table 66: Data on Zaporozhstal personnel in 2001-2008
Table 67: Dynamics of Dneprovsky Integrated Iron&Steel Works named after Dzershinsky production in 2001-2008, kt
Table 68: Supplies of iron ore resources to DMK im. Dzerzhinsky in 2001-2008, kt
Table 69: DMK im. Dzerzhinsky imports of iron ore resources from Russia in 2001-2008, kt/mln UAH
Table 70: Share of exports in production volume of DMK im. Dzerzhinsky in 2000-2008, kt, %
Table 71: Pattern of exports of «DMK im. Dzerzhinsky» in 2000-2008 from data of Ukrainian State Customs Committee, %
Table 72: Pattern of exports of «DMK im. Dzerzhinsky» in 2002-2008 from data of Ukrainian railage statistics, %
Table 73: Exports of other products of DMK im. Dzerzhinsky in 2001-2008, kt
Table 74: Average annual export prices on rolled steel of DMK im. Dzerzhinsky in 2001-2008, $/t
Table 75: Staff and salary fund at DMK Dzerzhinsky in 2000-2008
Table 76: Financial results of DMK im. Dzerzhinsky in 2000-2008, mln UAH
List of Figures
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Figure 1: Steel and rolled steel production in Ukraine*, kt
Figure 2: Continuously cast steel production in Ukraine in 1992-2008, mln t
Figure 3: Location of the largest Ukrainian steelmakers
Figure 4: Pattern of crude steel production in Ukraine (broken by producer) in 2007 and 2008
Figure 5: Pattern of rolled steel production in Ukraine (broken by producer) in 2007 and 2008
Figure 6: Production of iron in Ukraine in 1992-2009*
Figure 7: Dynamics of average monthly exports of Ukrainian flat-rolled steel in 2008-2009, kt
Figure 8: Ukrainian Pipe Production in 1995-2008 (kt)
Figure 9: Average monthly dynamics of metalware production and apparent wire rod consumption in Ukraine in 2007-2008, kt
Figure 10: Monthly dynamics of Ukrainian imports of coated sheet in 2008-2009, kt
Figure 11: Average annual electric power prices in 1992-2008, $US/kWh
Figure 12: Dynamics of average monthly export prices on Ukrainian rolled steel in 2007-2009, USD/t FOB
Figure 13: Dynamics of average monthly prices on Ukrainian CR flats (coils) in 2008-2009, $/tonne (domestic prices exclusive of VAT)
Figure 14: Flow sheet of the Mining-Concentration Complex of AMKR
Figure 15: Flowsheet of the Metallurgical Production of AMKR (Krivorozhstal)
Figure 16: Domestic prices on AMKR's rebar and wire rod in 2007-2009, UAH/t including VAT
Figure 17: The flow sheet of metallurgical manufacture of Mariupol Ilyich Integrated Iron-and-Steel Works
Figure 18: Domestic prices on rolled steel of Mariupol Ilyich in 2007-2009 including VAT, $/tonne
Figure 19: Geographic pattern of Mariupol Ilyich Works exports (by region) in 2008, %
Figure 20: Pattern of Azovstal domestic sales in 2008 (by sector), %
Figure 21: Geographic pattern of Azovstal's exports by region in 2007 and 2008, %
Figure 22: Flow sheet of JSC Zaporozhstal production
Figure 23: Domestic prices on «Zaporozhstal» rolled steel in 2007-2009 including VAT, UAH/tonne
Figure 24: Geographic pattern of Zaporozhstal exports by region in 2005, %
Figure 25: Geographic pattern of Zaporozhstal exports by region in 2008, %
Figure 26: DMK's domestic sales in 2002-2008, kt, %
Figure 27: Domestic prices on DMK's rolled steel in 2007-2008 including VAT, $/t
Figure 28: Geographic pattern of DMK's exports by regions of the world in 2007 and 2008, %
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