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Geotechnical Study
For the Rosemont Copper Project




By Alyssa Kohlman, P.E. &
Jamie Joggerst
Outline

 § Geotechnical Site Investigations
 § Geotechnical Parameters
 § Geotechnical Analyses
 § Geologic Hazards
 § Pit Slope Stability by Call and Nicholas, Inc




                       Geotechnical Study
Geotechnical Site Investigations

 2006 – 2007 (Private Land)          2008 (CNF)
 § 10 Drill sites                   § 15 Drill sites
    •  In-situ testing                  •  In-situ testing
 § 33 Test pits                     § Laboratory testing
 § Laboratory testing               § Magnetic survey (geophysics)
 § 18 Miles of seismic refraction
    survey lines (geophysics)
 § 6 Seismic shear wave sounding
    locations
 § Geologic mapping
 § Geologic hazard investigation



                          Geotechnical Study
In-Situ Testing

 § Standard Penetration Testing (SPT)    § Permeability tests
   •  Measured in-situ relative density     •  Packer testing (rock)
      or consistency of soils and           •  Falling head tests (soil)
      weathered bedrock




                         Geotechnical Study
Laboratory Testing

 § Soils
    •  Gradations
    •  Atterberg limits (plasticity)
    •  Natural dry density
    •  Natural moisture content
    •  Proctor (maximum dry density and
       optimum moisture content of
       recompacted soils)
    •  Direct shear (strength)
 § Rock
    •  Uniaxial Compressive Strength (UCS)
    •  Point load (strength)

                             Geotechnical Study
Facility Areas




                                      INSERT MAP




                 Geotechnical Study
Plant Site Area

 § Geology
    •  Willow Canyon (Kw)
    •  Andesite (Km)
    •  Alluvium (Qo & Qa)
    •  Breccia Pipe (KTbp)
 § 4 Drill sites
 § 5 Test pits
 § Magnetic survey
 § 3 Miles seismic
    refraction




                            Geotechnical Study
Dry Stack Tailings Area

 § Geology
    •  Willow Canyon (Kw)
    •  Apache Canyon (Ka)
    •  Mt Fagan (Kr)
    •  Alluvium (Qo & Qa)
 § 10 Drill sites
 § 2 Test pits
 § Piezometer installed
    (measured water level)
 § 4 Miles seismic refraction
 § 5 Shear wave locations
 § In-situ permeability testing


                            Geotechnical Study
Heap Leach Area

 § Geology
    •  Gila Conglomerate (Tg)
    •  Willow Canyon (Kw)
    •  Apache Canyon (Ka)
    •  Alluvium (Qo & Qa)
 § 2 Drill sites
 § 13 Test pits
 § 3 Miles seismic refraction
 § In-situ permeability testing




                            Geotechnical Study
Waste Rock Storage Area

§ Geology
   •  Gila Conglomerate (Tg)
   •  Willow Canyon (Kw)
   •  Apache Canyon (Ka)
   •  Alluvium (Qo & Qa)
§ 6 Drill sites
§ 7 Test pits
§ 3.5 Miles seismic refraction
§ 1 Shear wave location
§ In-situ permeability testing




                            Geotechnical Study
Other Facilities
§ Open pit
  • 2 Drill sites
  • 6 Test pits
§ Access Road
  • 1 Drill site
  • 4 miles seismic refraction
§ PWTS
  • 0.5 miles seismic refraction




                      Geotechnical Study
Outline

 § Geotechnical Site Investigations
 § Geotechnical Parameters
 § Geotechnical Analyses
 § Geologic Hazards
 § Pit Slope Stability by Call and Nicholas, Inc




                       Geotechnical Study
Geotechnical Parameters

 § Rock Mass Rating (RMR) (Bieniawski, 1989)
     • Strength of intact rock
     • Rock Quality Designation (RQD)
     • Spacing of discontinuities
     • Condition of discontinuities (weathering, etc.)
     • Groundwater condition




                     Geotechnical Study
Rock Mass Rating (RMR)

 § Very Poor   RMR <21         § Rosemont
 § Poor Rock   RMR 21 – 40       •  Willow Canyon = 0 to 56

 § Fair Rock   RMR 41 - 60       •  Apache Canyon = 28 to 67

 § Good Rock   RMR 61 - 80       •  Mt. Fagan = 36 to 72
 § Very Good   Rock RMR > 80

            RMR = 0                           RMR = 70




                      Geotechnical Study
Other Geotechnical Parameters

 § RMR leads to selection of shear strength parameters for
    rock
 § Shear strength parameters for other materials
 § Friction at the base of foundations
 § Earth pressure parameter (for retaining structures)




                      Geotechnical Study
Outline

 § Geotechnical Site Investigations
 § Geotechnical Parameters
 § Geotechnical Analyses
 § Geologic Hazards
 § Pit Slope Stability by Call and Nicholas, Inc




                       Geotechnical Study
Geotechnical Analyses

 § Bearing capacity (for             § Slope stability analyses
    foundations)                      § Liquefaction analysis
   •  All major buildings and           •  Waste rock storage area
      structures
                                        •  Dry tailings stack
 § Settlement of foundations
                                        •  Heap leach
   •  All major buildings and
      structures




                            Geotechnical Study
Bearing Capacity for Plant Facilities

 § Proposed facilities anticipated maximum bearing
    pressures range from 2,000 – 12,000 psf.
 § Allowable bearing capacity calculations performed in
    accordance with the United States Army Corps of
    Engineers (USACE) Rock Foundation Engineering
    Manual (1994).
 § All facilities assumed to be founded on poor quality
    Willow Canyon Formation
 § Continuous footings with widths ranging from 3 to 10.5
    feet and depths ranging from 2 to 5 feet are suitable for
    most facilities up to 6,000 psf bearing pressure.


                     Geotechnical Study
Bearing Capacity for Plant Facilities (Cont.)

 § Mat foundations are recommended for the primary
    crusher, mill building, concentrate thickeners, tank farm,
    tailings thickeners, and truck shop.
 § Allowable bearing capacities range from ~16,000 psf to
    61,000 psf.




                     Geotechnical Study
Settlement

 § Settlement for continuous
    footings should be negligible.
 § Settlement for mat foundations
    ranges from 0.10 to 0.49 inches.
 § Differential settlement = 50%
    total settlement for rigid
    structures and 80% total
    settlement for flexible structures




                      Geotechnical Study
Liquefaction

 § Two calculations performed:
   • Based on SPTs and lab data from borings
   • Based on seismic refraction survey
 § SPT results: no liquefiable materials on site
 § Seismic refraction results: surficial layers in young
    alluvium (<5 foot depth) may be susceptible
 § Surficial layers will be
    removed / recompacted
    during site grading activities



                       Geotechnical Study
Outline

 § Geotechnical Site Investigations
 § Geotechnical Parameters
 § Geotechnical Analyses
 § Geologic Hazards
 § Pit Slope Stability by Call and Nicholas, Inc




                       Geotechnical Study
Geologic Hazards

 § Defined: A geologic condition, natural or man-made,
    that poses a potential danger to life and/or property.
 § Hazard types assessed for Rosemont
   • Rockfall
   • Abandoned Mine Workings
   • Accelerated Erosion
   • Seismic Hazards
   • Other Hazards




                     Geotechnical Study
Rockfall Hazards

§ Source: Bare rock slopes above pit, talus areas, and
   observed loose rocks on the ground
§ Runout areas: Where ground flattens
§ Runout areas extend farther where steep, incised alluvial
   channels exist.
§ Some source areas in Gila Conglomerate and Mt Fagan
   due to differential weathering
§ There are also small areas
   of localized rockfall in steeply
   incised alluvial valleys.




                    Geotechnical Study
Abandoned Mine Workings

 § Abandoned Mine Lands (AML) database searched
 § Six additional shafts discovered during site investigation
    work




                     Geotechnical Study
Accelerated Erosion

 § Natural Resources Conservation Service (NRCS) soils
    maps searched
 § Most likely during short intense periods of rainfall
 § Low and moderate erosion potential of native soils/rock
    at site
 § Erosion during construction
    can be mitigated with
    engineered controls
    (silt fences, erosion
    control blankets, etc.)



                      Geotechnical Study
Seismic Hazard

 § BADCT - Two design earthquakes:
   • Minimum design earthquake is the maximum probable
     earthquake (MPE) Where human life is potentially
     threatened, the maximum credible earthquake (MCE)
     should be used.
 § MPE is defined as the maximum earthquake that is
    likely to occur during a 100-year interval (80%
    probability of not being exceeded in 100 years)
 § MCE is the maximum earthquake that appears capable
    of occurring under the presently known tectonic
    framework


                    Geotechnical Study
Seismic – Earthquake Determinations

 § MPE is based on a probabilistic analysis (based on past
    earthquakes)
 § MCE is based on a deterministic analysis
   • Determination of seismogenic structures
   • Definition of associated earthquake magnitude
   • Distance between project site and seismogenic
     source
   • Selection of appropriate attenuation function(s)




                     Geotechnical Study
Seismic Hazard Cont.

 § MPE                             § Rosemont Peak Ground
   •  Heap leach pads                  Accelerations
                                      •  MCE = 0.328g
   •  Solution collection ponds
                                      •  MPE = 0.045 g
   •  Diversion ditches, etc.
   •  (Useful life < 10 years)
 § MCE
   •  Waste rock dumps
   •  Tailings storage facilities




                         Geotechnical Study
Other Hazards

 § Soil derived from Gila Conglomerate and Bisbee Group
    may contain clays that swell upon wetting
 § Old earthen dams
 § Soluble salts
 § Area not in published floodplain
 § Area not in mapped subsidence




                       Geotechnical Study
Outline

 § Geotechnical Site Investigations
 § Geotechnical Parameters
 § Geotechnical Analyses
 § Geologic Hazards
 § Pit Slope Stability by Call and Nicholas, Inc




                       Geotechnical Study
Pit Slope Stability
                                               Interramp Slope Angles
 § Completed by Call and                  Recommendations on Final Pit

    Nicholas, Inc. in February of
    2008
 § Slope angle recommendations
    for proposed open pit
   •  Overall Factor of Safety = 1.2
   •  Catch-bench reliability design
      = 80%
 § Fragmentation estimate for
    crusher sizing




                          Geotechnical Study
Questions
Alyssa Kohlman, P.E.
alyssa.kohlman@tetratech.com
303.217.5700

Jamie Joggerst
jamie.joggerst@tetratech.com
520.297.7723




                       Geotechnical Study

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Geotechnical Study

  • 1. Geotechnical Study For the Rosemont Copper Project By Alyssa Kohlman, P.E. & Jamie Joggerst
  • 2. Outline § Geotechnical Site Investigations § Geotechnical Parameters § Geotechnical Analyses § Geologic Hazards § Pit Slope Stability by Call and Nicholas, Inc Geotechnical Study
  • 3. Geotechnical Site Investigations 2006 – 2007 (Private Land) 2008 (CNF) § 10 Drill sites § 15 Drill sites •  In-situ testing •  In-situ testing § 33 Test pits § Laboratory testing § Laboratory testing § Magnetic survey (geophysics) § 18 Miles of seismic refraction survey lines (geophysics) § 6 Seismic shear wave sounding locations § Geologic mapping § Geologic hazard investigation Geotechnical Study
  • 4. In-Situ Testing § Standard Penetration Testing (SPT) § Permeability tests •  Measured in-situ relative density •  Packer testing (rock) or consistency of soils and •  Falling head tests (soil) weathered bedrock Geotechnical Study
  • 5. Laboratory Testing § Soils •  Gradations •  Atterberg limits (plasticity) •  Natural dry density •  Natural moisture content •  Proctor (maximum dry density and optimum moisture content of recompacted soils) •  Direct shear (strength) § Rock •  Uniaxial Compressive Strength (UCS) •  Point load (strength) Geotechnical Study
  • 6. Facility Areas INSERT MAP Geotechnical Study
  • 7. Plant Site Area § Geology •  Willow Canyon (Kw) •  Andesite (Km) •  Alluvium (Qo & Qa) •  Breccia Pipe (KTbp) § 4 Drill sites § 5 Test pits § Magnetic survey § 3 Miles seismic refraction Geotechnical Study
  • 8. Dry Stack Tailings Area § Geology •  Willow Canyon (Kw) •  Apache Canyon (Ka) •  Mt Fagan (Kr) •  Alluvium (Qo & Qa) § 10 Drill sites § 2 Test pits § Piezometer installed (measured water level) § 4 Miles seismic refraction § 5 Shear wave locations § In-situ permeability testing Geotechnical Study
  • 9. Heap Leach Area § Geology •  Gila Conglomerate (Tg) •  Willow Canyon (Kw) •  Apache Canyon (Ka) •  Alluvium (Qo & Qa) § 2 Drill sites § 13 Test pits § 3 Miles seismic refraction § In-situ permeability testing Geotechnical Study
  • 10. Waste Rock Storage Area § Geology •  Gila Conglomerate (Tg) •  Willow Canyon (Kw) •  Apache Canyon (Ka) •  Alluvium (Qo & Qa) § 6 Drill sites § 7 Test pits § 3.5 Miles seismic refraction § 1 Shear wave location § In-situ permeability testing Geotechnical Study
  • 11. Other Facilities § Open pit • 2 Drill sites • 6 Test pits § Access Road • 1 Drill site • 4 miles seismic refraction § PWTS • 0.5 miles seismic refraction Geotechnical Study
  • 12. Outline § Geotechnical Site Investigations § Geotechnical Parameters § Geotechnical Analyses § Geologic Hazards § Pit Slope Stability by Call and Nicholas, Inc Geotechnical Study
  • 13. Geotechnical Parameters § Rock Mass Rating (RMR) (Bieniawski, 1989) • Strength of intact rock • Rock Quality Designation (RQD) • Spacing of discontinuities • Condition of discontinuities (weathering, etc.) • Groundwater condition Geotechnical Study
  • 14. Rock Mass Rating (RMR) § Very Poor RMR <21 § Rosemont § Poor Rock RMR 21 – 40 •  Willow Canyon = 0 to 56 § Fair Rock RMR 41 - 60 •  Apache Canyon = 28 to 67 § Good Rock RMR 61 - 80 •  Mt. Fagan = 36 to 72 § Very Good Rock RMR > 80 RMR = 0 RMR = 70 Geotechnical Study
  • 15. Other Geotechnical Parameters § RMR leads to selection of shear strength parameters for rock § Shear strength parameters for other materials § Friction at the base of foundations § Earth pressure parameter (for retaining structures) Geotechnical Study
  • 16. Outline § Geotechnical Site Investigations § Geotechnical Parameters § Geotechnical Analyses § Geologic Hazards § Pit Slope Stability by Call and Nicholas, Inc Geotechnical Study
  • 17. Geotechnical Analyses § Bearing capacity (for § Slope stability analyses foundations) § Liquefaction analysis •  All major buildings and •  Waste rock storage area structures •  Dry tailings stack § Settlement of foundations •  Heap leach •  All major buildings and structures Geotechnical Study
  • 18. Bearing Capacity for Plant Facilities § Proposed facilities anticipated maximum bearing pressures range from 2,000 – 12,000 psf. § Allowable bearing capacity calculations performed in accordance with the United States Army Corps of Engineers (USACE) Rock Foundation Engineering Manual (1994). § All facilities assumed to be founded on poor quality Willow Canyon Formation § Continuous footings with widths ranging from 3 to 10.5 feet and depths ranging from 2 to 5 feet are suitable for most facilities up to 6,000 psf bearing pressure. Geotechnical Study
  • 19. Bearing Capacity for Plant Facilities (Cont.) § Mat foundations are recommended for the primary crusher, mill building, concentrate thickeners, tank farm, tailings thickeners, and truck shop. § Allowable bearing capacities range from ~16,000 psf to 61,000 psf. Geotechnical Study
  • 20. Settlement § Settlement for continuous footings should be negligible. § Settlement for mat foundations ranges from 0.10 to 0.49 inches. § Differential settlement = 50% total settlement for rigid structures and 80% total settlement for flexible structures Geotechnical Study
  • 21. Liquefaction § Two calculations performed: • Based on SPTs and lab data from borings • Based on seismic refraction survey § SPT results: no liquefiable materials on site § Seismic refraction results: surficial layers in young alluvium (<5 foot depth) may be susceptible § Surficial layers will be removed / recompacted during site grading activities Geotechnical Study
  • 22. Outline § Geotechnical Site Investigations § Geotechnical Parameters § Geotechnical Analyses § Geologic Hazards § Pit Slope Stability by Call and Nicholas, Inc Geotechnical Study
  • 23. Geologic Hazards § Defined: A geologic condition, natural or man-made, that poses a potential danger to life and/or property. § Hazard types assessed for Rosemont • Rockfall • Abandoned Mine Workings • Accelerated Erosion • Seismic Hazards • Other Hazards Geotechnical Study
  • 24. Rockfall Hazards § Source: Bare rock slopes above pit, talus areas, and observed loose rocks on the ground § Runout areas: Where ground flattens § Runout areas extend farther where steep, incised alluvial channels exist. § Some source areas in Gila Conglomerate and Mt Fagan due to differential weathering § There are also small areas of localized rockfall in steeply incised alluvial valleys. Geotechnical Study
  • 25. Abandoned Mine Workings § Abandoned Mine Lands (AML) database searched § Six additional shafts discovered during site investigation work Geotechnical Study
  • 26. Accelerated Erosion § Natural Resources Conservation Service (NRCS) soils maps searched § Most likely during short intense periods of rainfall § Low and moderate erosion potential of native soils/rock at site § Erosion during construction can be mitigated with engineered controls (silt fences, erosion control blankets, etc.) Geotechnical Study
  • 27. Seismic Hazard § BADCT - Two design earthquakes: • Minimum design earthquake is the maximum probable earthquake (MPE) Where human life is potentially threatened, the maximum credible earthquake (MCE) should be used. § MPE is defined as the maximum earthquake that is likely to occur during a 100-year interval (80% probability of not being exceeded in 100 years) § MCE is the maximum earthquake that appears capable of occurring under the presently known tectonic framework Geotechnical Study
  • 28. Seismic – Earthquake Determinations § MPE is based on a probabilistic analysis (based on past earthquakes) § MCE is based on a deterministic analysis • Determination of seismogenic structures • Definition of associated earthquake magnitude • Distance between project site and seismogenic source • Selection of appropriate attenuation function(s) Geotechnical Study
  • 29. Seismic Hazard Cont. § MPE § Rosemont Peak Ground •  Heap leach pads Accelerations •  MCE = 0.328g •  Solution collection ponds •  MPE = 0.045 g •  Diversion ditches, etc. •  (Useful life < 10 years) § MCE •  Waste rock dumps •  Tailings storage facilities Geotechnical Study
  • 30. Other Hazards § Soil derived from Gila Conglomerate and Bisbee Group may contain clays that swell upon wetting § Old earthen dams § Soluble salts § Area not in published floodplain § Area not in mapped subsidence Geotechnical Study
  • 31. Outline § Geotechnical Site Investigations § Geotechnical Parameters § Geotechnical Analyses § Geologic Hazards § Pit Slope Stability by Call and Nicholas, Inc Geotechnical Study
  • 32. Pit Slope Stability Interramp Slope Angles § Completed by Call and Recommendations on Final Pit Nicholas, Inc. in February of 2008 § Slope angle recommendations for proposed open pit •  Overall Factor of Safety = 1.2 •  Catch-bench reliability design = 80% § Fragmentation estimate for crusher sizing Geotechnical Study
  • 33. Questions Alyssa Kohlman, P.E. alyssa.kohlman@tetratech.com 303.217.5700 Jamie Joggerst jamie.joggerst@tetratech.com 520.297.7723 Geotechnical Study