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Team Members:
- Shreeraj Kurkure (4626)
Team Name:- Triumphant Racers
1. VEHICLE DYNAMICS
 Develop most efficient Suspension configuration.
 Reliable Steering geometry.
 Wheel Alignment – Better Traction.
 High Acceleration Performance.
 Identify relevant design parameters – Load Transfer.
 Real-time Simulation.
 Manufacturabilty & Simplicity.
 Driver Comfort.
 Maintain easy adjustability for further tuning.
 LAP Concept.
 Minimum 60” wheel base
 Unequal front & rear track widths
 Minimum 1” ground clearance
 Minimum 2” total suspension travel
 Template must pass through frame
 Spherical bearings must be in double shear
 Design must handle applied loading
 Rate of camber angle change with respect to
both body roll and wheel displacement
 Double Wishbone with 4-wheel Independence.
 Unequal, Non-parallel Control Arms.
 Length Adjustablilty.
- Threaded Chassis Mounts.
 Camber Adjustabilty.
- Aluminium shims.
 Anti-Roll Bars.
 Push-rod actuated Dual-Shock Monotube Dampers at
Front.
 Pull-rod actuated Mono-Shock Monotube Damper at Rear.
 No REIB.
 Considerations:-
1. Car Total Mass = 300kg (with 68kg driver)
2. Track Width (F/R) = 1260/1160 mm
3. Wheelbase = 1680 mm
4. Total Mass Distribution = 48% (Front) 52% (Rear)
5. Natural Frequency = 2 (F)/2.2 (R) Hz
6. Tire Rate = 90000N/m
7. Tire Deformation at Max. Load Transfer = 6mm
8. Rim Size = 13 inches
9. Lateral Acceleration = 1.5g
10. Total Mass CG Height = 275mm
Step-1: Determination of CG and Static Loading
 Unsprung Mass (Wheel Assembly+Tires+A-arms):-
Front = 10.5kg per wheel
Rear = 11.75kg per wheel
 Sprung Mass:-
Suspension Assembly = 11.3kg
Steering Assembly = 6kg
Pedal Assembly = 8kg
Engine+Gearbox+Drivetrain = 80kg
Chassis+Seat+Bodyworks = 68kg
 Total Car Mass = 300kg (with 68kg driver)
 Total Mass CG Co-ordinates:-
From Front Axle = 873.6 mm
From Rear Axle = 806.4 mm
Height from ground = 275mm
Step-2: Front View Swing Arm Length and Roll Center
Location
Roll Center height:-
Front = 38.4mm above ground
Rear = 66mm above ground
Step-3 : Estimation of Rates
 Motion Ratio(F/R) = 1.4/1.2
 Ride Rate(F/R) = 19423.38N/m / 25317.5N/m
 Wheel Rate(F/R) = 24738.23N/m / 36331.34N/m
 Spring Rate(F/R) = 12637.186N/m / 24535.92N/m
 Roll Stiffness:-
1. Due to Tires(F/R) = 1426.57N/roll / 1056.31N/roll
2. Due to Springs(F/R) = 451 N/roll / 758 N/roll
 Max Body Roll Angle = 2.35degrees
 Control Arms
 Push Rod  Rocker
 Sway Bar
Suspension System – Front Assembly
 Dynamic Camber Change
 Load Transfer along 3 axes
 Damper & ARB Effectiveness
 Jounce & Rebound
 Body Roll
 Total Damping Offered
Strain gauge and accelerometer data logged
during driving
 Mychron 3 data logger
with internal Accelerometer
 Strain gauges

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Research, Design and Manufacturing of Formula Student Racecar.

  • 1. Team Members: - Shreeraj Kurkure (4626) Team Name:- Triumphant Racers
  • 3.  Develop most efficient Suspension configuration.  Reliable Steering geometry.  Wheel Alignment – Better Traction.  High Acceleration Performance.  Identify relevant design parameters – Load Transfer.  Real-time Simulation.  Manufacturabilty & Simplicity.  Driver Comfort.  Maintain easy adjustability for further tuning.  LAP Concept.
  • 4.  Minimum 60” wheel base  Unequal front & rear track widths  Minimum 1” ground clearance  Minimum 2” total suspension travel  Template must pass through frame  Spherical bearings must be in double shear  Design must handle applied loading  Rate of camber angle change with respect to both body roll and wheel displacement
  • 5.  Double Wishbone with 4-wheel Independence.  Unequal, Non-parallel Control Arms.  Length Adjustablilty. - Threaded Chassis Mounts.  Camber Adjustabilty. - Aluminium shims.  Anti-Roll Bars.  Push-rod actuated Dual-Shock Monotube Dampers at Front.  Pull-rod actuated Mono-Shock Monotube Damper at Rear.  No REIB.
  • 6.  Considerations:- 1. Car Total Mass = 300kg (with 68kg driver) 2. Track Width (F/R) = 1260/1160 mm 3. Wheelbase = 1680 mm 4. Total Mass Distribution = 48% (Front) 52% (Rear) 5. Natural Frequency = 2 (F)/2.2 (R) Hz 6. Tire Rate = 90000N/m 7. Tire Deformation at Max. Load Transfer = 6mm 8. Rim Size = 13 inches 9. Lateral Acceleration = 1.5g 10. Total Mass CG Height = 275mm
  • 7. Step-1: Determination of CG and Static Loading  Unsprung Mass (Wheel Assembly+Tires+A-arms):- Front = 10.5kg per wheel Rear = 11.75kg per wheel  Sprung Mass:- Suspension Assembly = 11.3kg Steering Assembly = 6kg Pedal Assembly = 8kg Engine+Gearbox+Drivetrain = 80kg Chassis+Seat+Bodyworks = 68kg  Total Car Mass = 300kg (with 68kg driver)
  • 8.  Total Mass CG Co-ordinates:- From Front Axle = 873.6 mm From Rear Axle = 806.4 mm Height from ground = 275mm
  • 9. Step-2: Front View Swing Arm Length and Roll Center Location Roll Center height:- Front = 38.4mm above ground Rear = 66mm above ground
  • 10. Step-3 : Estimation of Rates  Motion Ratio(F/R) = 1.4/1.2  Ride Rate(F/R) = 19423.38N/m / 25317.5N/m  Wheel Rate(F/R) = 24738.23N/m / 36331.34N/m  Spring Rate(F/R) = 12637.186N/m / 24535.92N/m  Roll Stiffness:- 1. Due to Tires(F/R) = 1426.57N/roll / 1056.31N/roll 2. Due to Springs(F/R) = 451 N/roll / 758 N/roll  Max Body Roll Angle = 2.35degrees
  • 11.
  • 12.
  • 14.  Push Rod  Rocker  Sway Bar
  • 15. Suspension System – Front Assembly
  • 16.  Dynamic Camber Change  Load Transfer along 3 axes  Damper & ARB Effectiveness  Jounce & Rebound  Body Roll  Total Damping Offered
  • 17. Strain gauge and accelerometer data logged during driving  Mychron 3 data logger with internal Accelerometer  Strain gauges