The document outlines the vehicle dynamics work being done by Team Triumphant Racers. It discusses developing an efficient suspension configuration with reliable steering geometry and wheel alignment for better traction and high acceleration performance. It then provides details on the specific double wishbone suspension design with adjustable arms and dampers being implemented at both the front and rear. Key parameters and considerations related to the car's mass, track widths, wheelbase, weight distribution, and more are also listed.
3. Develop most efficient Suspension configuration.
Reliable Steering geometry.
Wheel Alignment – Better Traction.
High Acceleration Performance.
Identify relevant design parameters – Load Transfer.
Real-time Simulation.
Manufacturabilty & Simplicity.
Driver Comfort.
Maintain easy adjustability for further tuning.
LAP Concept.
4. Minimum 60” wheel base
Unequal front & rear track widths
Minimum 1” ground clearance
Minimum 2” total suspension travel
Template must pass through frame
Spherical bearings must be in double shear
Design must handle applied loading
Rate of camber angle change with respect to
both body roll and wheel displacement
5. Double Wishbone with 4-wheel Independence.
Unequal, Non-parallel Control Arms.
Length Adjustablilty.
- Threaded Chassis Mounts.
Camber Adjustabilty.
- Aluminium shims.
Anti-Roll Bars.
Push-rod actuated Dual-Shock Monotube Dampers at
Front.
Pull-rod actuated Mono-Shock Monotube Damper at Rear.
No REIB.
6. Considerations:-
1. Car Total Mass = 300kg (with 68kg driver)
2. Track Width (F/R) = 1260/1160 mm
3. Wheelbase = 1680 mm
4. Total Mass Distribution = 48% (Front) 52% (Rear)
5. Natural Frequency = 2 (F)/2.2 (R) Hz
6. Tire Rate = 90000N/m
7. Tire Deformation at Max. Load Transfer = 6mm
8. Rim Size = 13 inches
9. Lateral Acceleration = 1.5g
10. Total Mass CG Height = 275mm
7. Step-1: Determination of CG and Static Loading
Unsprung Mass (Wheel Assembly+Tires+A-arms):-
Front = 10.5kg per wheel
Rear = 11.75kg per wheel
Sprung Mass:-
Suspension Assembly = 11.3kg
Steering Assembly = 6kg
Pedal Assembly = 8kg
Engine+Gearbox+Drivetrain = 80kg
Chassis+Seat+Bodyworks = 68kg
Total Car Mass = 300kg (with 68kg driver)
8. Total Mass CG Co-ordinates:-
From Front Axle = 873.6 mm
From Rear Axle = 806.4 mm
Height from ground = 275mm
9. Step-2: Front View Swing Arm Length and Roll Center
Location
Roll Center height:-
Front = 38.4mm above ground
Rear = 66mm above ground
10. Step-3 : Estimation of Rates
Motion Ratio(F/R) = 1.4/1.2
Ride Rate(F/R) = 19423.38N/m / 25317.5N/m
Wheel Rate(F/R) = 24738.23N/m / 36331.34N/m
Spring Rate(F/R) = 12637.186N/m / 24535.92N/m
Roll Stiffness:-
1. Due to Tires(F/R) = 1426.57N/roll / 1056.31N/roll
2. Due to Springs(F/R) = 451 N/roll / 758 N/roll
Max Body Roll Angle = 2.35degrees