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“ LUBRICATION TRAINING SEMINAR” Everything you wanted to know about  Lubricants but were afraid to Ask!
  Presented By : Terry Reynolds
BASIC GREASE TECHNOLOGY Grease is the word  !
GREASE ,[object Object],[object Object],[object Object]
BASIC GREASE FORMULA THICKENER  +   OIL   +   ADDITIVES   =  GREASE
ALL GREASES ARE NAMED BY THEIR ALKALI COMPONNENT ,[object Object],[object Object],[object Object],[object Object],[object Object]
FLUID TYPES ,[object Object],[object Object],[object Object],[object Object]
ADDITIVE TYPES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FILLER TYPES ,[object Object],[object Object],[object Object],[object Object],[object Object]
WHY USE GREASE  ? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
GREASE TESTS ,[object Object],[object Object],[object Object],[object Object],[object Object]
NLGI Grade Grease Appearance  NLGI GRADE Worked Penetration after 60 Strokes @ 25°C (0.1mm ) Appearance Consistency Food  Analog 000 445-475 Fluid Cooking Oil 00 400-430 Fluid Applesause 0 355-385 Very Soft Brown Mustard 1 310-340 Soft Tomato Paste 2 265-295 Moderately Soft Peanut Butter 3 220-250 Semi-Fluid Vegetable Shortening 4 175-205 Semi-Hard Frozen Yogurt 5 130-160 Hard Smooth Pate 6 85-115 Very Hard Cheddar Cheese Spread
APPLICATION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TYPICAL DROPPING POINTS ,[object Object],[object Object]
4 MAJOR CAUSES OF GREASE  RELATED FAILURES ,[object Object],[object Object],[object Object],[object Object],[object Object]
HIGH TEMPERATURE SERVICE INTERVALS
GREASE TROUBLE SHOOTING GUIDE
SYMPTOM: EXCESS WEAR ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SYMPTOM: PRODUCT LEAKAGE   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SYMPTOM: EQUIPMENT OVER HEATING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SYMPTOM: GREASE  WASH OUT ,[object Object],[object Object],[object Object],[object Object],[object Object]
SYMPTOM: NOISE (METAL TO METAL CONTACT ) ,[object Object],[object Object],[object Object],[object Object],[object Object]
SYMPTOM: HIGH TEMERATURE GREASE HARDENING ,[object Object],[object Object],[object Object],[object Object],[object Object]
GREASE SELECTION CRITERIA  ,[object Object],[object Object]
GREASE SELECTION CRITERIA   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ Hydraulic Oils” Primary Function: To Serve As the Power Transmission Medium in the Hydraulic System
Principal Requirements of a Premium Hydraulic Oil ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ Viscosity ” ,[object Object]
“ Viscosity Index ” ,[object Object],[object Object],[object Object]
“ Anti-Wear Protection ” ,[object Object]
“ Oxidation Stability ” ,[object Object]
“ Pour Point ” ,[object Object]
“ Demulsibility” ,[object Object]
“ Rust Inhibition ” ,[object Object]
“ Foam Inhibitor ” ,[object Object]
“ Turbine Oils ” General Application Electrical Power Generation Mechanical Drives Compressor Drives
“ Key Turbine Oil Performance Properties ” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ General Turbine Oil Types ” ,[object Object],[object Object],[object Object],[object Object]
“ Gear Oils ”
“ Industrial Gears ” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ Functions of a Gear Oil ” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is  “EP ” ? ,[object Object],[object Object],[object Object],[object Object]
“ What is  “Compounded” ? ,[object Object],[object Object],[object Object],[object Object]
“ Industrial Gear Oil Applications ” ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Maintenance & Purification of Lubricants ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
“ After the Lubrication is at work, the nature of the contamination problem changes ” ,[object Object],[object Object],[object Object],[object Object]
Any Questions ?

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Lubricants 101

  • 1. “ LUBRICATION TRAINING SEMINAR” Everything you wanted to know about Lubricants but were afraid to Ask!
  • 2. Presented By : Terry Reynolds
  • 3. BASIC GREASE TECHNOLOGY Grease is the word !
  • 4.
  • 5. BASIC GREASE FORMULA THICKENER + OIL + ADDITIVES = GREASE
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13. NLGI Grade Grease Appearance NLGI GRADE Worked Penetration after 60 Strokes @ 25°C (0.1mm ) Appearance Consistency Food Analog 000 445-475 Fluid Cooking Oil 00 400-430 Fluid Applesause 0 355-385 Very Soft Brown Mustard 1 310-340 Soft Tomato Paste 2 265-295 Moderately Soft Peanut Butter 3 220-250 Semi-Fluid Vegetable Shortening 4 175-205 Semi-Hard Frozen Yogurt 5 130-160 Hard Smooth Pate 6 85-115 Very Hard Cheddar Cheese Spread
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  • 30. “ Hydraulic Oils” Primary Function: To Serve As the Power Transmission Medium in the Hydraulic System
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  • 41. “ Turbine Oils ” General Application Electrical Power Generation Mechanical Drives Compressor Drives
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