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The Cost and Time Saving Model
To Monitor Your Cleanroom
 Two media, single incubation system.
◦ TSA (bacterial growth), SDA (yeast/fungal)
◦ TSA incubated at 32.5 +/- 2.5oC for 2-3 days
◦ SDA incubated at 22.5 +/- 2.5oC for 3-5 days
 Past Reasoning:
◦ TSA cannot capture fungal growth therefor a
selective media is required.
◦ Selective media allows for yeast/mold growth while
limiting ability of bacteria to grow.
 General Use Media (TSA) for all organisms.
 Incubation Scheme:
◦ Incubation at 32.5+/-2.5oC for 3 days followed by
22.5+/-2.5oC for additional 2 days.
 Reasoning:
◦ TSA has ability to capture most mold with correct
conditions.
◦ Method should be qualified against appropriate
environmental isolates (specifically yeast/mold).
 USP <1116>
◦ “A general microbiological growth medium such as
soybean–casein digest medium (SCDM) is suitable
for environmental monitoring in most cases
because it supports the growth of a wide range of
bacteria, yeast, and molds.”
◦ “The ability of any media used in environmental
monitoring, including those selected to recover
specific types of organisms, must be evaluated for
their ability to support growth, as indicated in
<71>.”
 Study should be performed showing
comparability in media to pick up
environmental isolates.
 Study should target environmental
yeast/mold that show predominance in
trending and/or are slower growing
organisms.
◦ No need to perform bacterial environmental isolates
as they have already been captured on TSA and
therefor do not need to be repeated.
 Target Media: TSA with neutralizers
 Control Media: SDA with neutralizers
 Target Organisms
◦ Aspergillus bransiliensis (env. Isolate)
◦ Aspergillus flavus (env. isolate)
◦ Candida albicans (ATCC 10231)
◦ Penicillium chrysogenum (env isolate)
◦ Chaetomium globosum (env isolate)
 Target Growth
◦ Acceptable growth is 0.5 to 1.5 times the growth
seen on control Agar.
 Positive Control Media incubated at 22.5+/-
2.5oC for 3 days.
 Test Growth Media incubated at 32.5+/-
2.5oC for 3 days followed by 22.5+/-2.5oC
for additional 2 days.
 Acceptable growth is 0.5 to 1.5 times the growth seen
on Positive Control Agar.
 Negative Control Media to be negative for
growth after 5 days of transferred incubation
alongside samples.
Organism SDA 1 SDA 2 SDA 3 Avg
SDA
Acceptance
Range
A. bransiliensis 45 39 48 44 22-66
A. flavus 41 38 43 41 21-62
C. albicans 56 51 46 51 26-77
P. chrysogenum 44 41 48 45 23-68
C. globosum 42 49 52 48 24-72
Organism Acceptance
Range
TSA 1 TSA 2 TSA 3 Pass/Fail
A. bransiliensis 22-66 39 48 44 Pass
A. flavus 21-62 38 43 41 Pass
C. albicans 26-77 51 46 51 Pass
P. chrysogenum 23-68 41 48 45 Pass
C. globosum 24-72 49 52 48 Pass
 Changes in Growth Promotion Testing.
◦ Modified from USP <71> listed organisms.
◦ Modified to include incubation scheme described in
study.
◦ Incubation time based on worst case scenario.
 Increased sampling scheme based on
decreased resources required and a risk
based approach.
 Time
◦ Length of time to sample is typically cut in half.
 Cost
◦ Typical Cost savings range from 30%-50%.
 Resources
◦ Lowered sampling time and plate analysis will
decrease personnel requirements for sampling.
 Space
◦ Decreased refrigeration storage space for sampling
plates (pre-use) and incubation space due to plate
count being cut in half.
Questions?
Visit us at Booth 1008

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Transferred incubation, the new cost and time saving model to monitor your cleanroom

  • 1. The Cost and Time Saving Model To Monitor Your Cleanroom
  • 2.  Two media, single incubation system. ◦ TSA (bacterial growth), SDA (yeast/fungal) ◦ TSA incubated at 32.5 +/- 2.5oC for 2-3 days ◦ SDA incubated at 22.5 +/- 2.5oC for 3-5 days  Past Reasoning: ◦ TSA cannot capture fungal growth therefor a selective media is required. ◦ Selective media allows for yeast/mold growth while limiting ability of bacteria to grow.
  • 3.  General Use Media (TSA) for all organisms.  Incubation Scheme: ◦ Incubation at 32.5+/-2.5oC for 3 days followed by 22.5+/-2.5oC for additional 2 days.  Reasoning: ◦ TSA has ability to capture most mold with correct conditions. ◦ Method should be qualified against appropriate environmental isolates (specifically yeast/mold).
  • 4.  USP <1116> ◦ “A general microbiological growth medium such as soybean–casein digest medium (SCDM) is suitable for environmental monitoring in most cases because it supports the growth of a wide range of bacteria, yeast, and molds.” ◦ “The ability of any media used in environmental monitoring, including those selected to recover specific types of organisms, must be evaluated for their ability to support growth, as indicated in <71>.”
  • 5.  Study should be performed showing comparability in media to pick up environmental isolates.  Study should target environmental yeast/mold that show predominance in trending and/or are slower growing organisms. ◦ No need to perform bacterial environmental isolates as they have already been captured on TSA and therefor do not need to be repeated.
  • 6.  Target Media: TSA with neutralizers  Control Media: SDA with neutralizers  Target Organisms ◦ Aspergillus bransiliensis (env. Isolate) ◦ Aspergillus flavus (env. isolate) ◦ Candida albicans (ATCC 10231) ◦ Penicillium chrysogenum (env isolate) ◦ Chaetomium globosum (env isolate)  Target Growth ◦ Acceptable growth is 0.5 to 1.5 times the growth seen on control Agar.
  • 7.  Positive Control Media incubated at 22.5+/- 2.5oC for 3 days.  Test Growth Media incubated at 32.5+/- 2.5oC for 3 days followed by 22.5+/-2.5oC for additional 2 days.  Acceptable growth is 0.5 to 1.5 times the growth seen on Positive Control Agar.  Negative Control Media to be negative for growth after 5 days of transferred incubation alongside samples.
  • 8. Organism SDA 1 SDA 2 SDA 3 Avg SDA Acceptance Range A. bransiliensis 45 39 48 44 22-66 A. flavus 41 38 43 41 21-62 C. albicans 56 51 46 51 26-77 P. chrysogenum 44 41 48 45 23-68 C. globosum 42 49 52 48 24-72
  • 9. Organism Acceptance Range TSA 1 TSA 2 TSA 3 Pass/Fail A. bransiliensis 22-66 39 48 44 Pass A. flavus 21-62 38 43 41 Pass C. albicans 26-77 51 46 51 Pass P. chrysogenum 23-68 41 48 45 Pass C. globosum 24-72 49 52 48 Pass
  • 10.  Changes in Growth Promotion Testing. ◦ Modified from USP <71> listed organisms. ◦ Modified to include incubation scheme described in study. ◦ Incubation time based on worst case scenario.  Increased sampling scheme based on decreased resources required and a risk based approach.
  • 11.  Time ◦ Length of time to sample is typically cut in half.  Cost ◦ Typical Cost savings range from 30%-50%.  Resources ◦ Lowered sampling time and plate analysis will decrease personnel requirements for sampling.  Space ◦ Decreased refrigeration storage space for sampling plates (pre-use) and incubation space due to plate count being cut in half.