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Tunnels

Tomato Grafting for High Tunnel Production
Cary L. Rivard, Ph.D.
February 9, 2012
MN High Tunnels Conf.
Brainerd, MN
Tomato Grafting

                      • First reports of vegetable
                        grafting occurred in Asia
                        in the 1920’s.
              Scion
                        – Fusarium wilt of melon


                      • Popularized in Japan
Rootstock               and Korea
                        – Tunnel and Greenhouse
                          production
Vegetable Grafting Worldwide




81% of Korean and 54% of Japanese
vegetable production uses grafted plants
                                  (Lee, 2003)   Photos courtesy of M. Peet (NCSU)
Benefits of Grafting
• Root function

  – Disease resistance
    against soilborne
    pathogens

  – Water and nutrient uptake

  – Nutrient assimilation and
    transport

  – Interface with soil
    ecosystem
Fusarium Wilt
• Fusarium wilt is caused
  by Fusarium oxysporum.
  – Unilateral wilting
  – Yellowing of leaves
  – Browning of xylem
Fusarium Wilt
                                               Fusarium Wilt Incidence:
                              60                    Alamance Co. 2006
                                         Non-grafted
                              50         Self-grafted
                                         Robusta
Fusarium Wilt Incidence (%)




                              40         Maxifort



                              30


                              20


                              10


                               0

                               30   40         50       60      70      80   90   100   110
                                                 Days After Transplanting
Disease Management
                           Corky     Fusarium Wilt     Verticillium   Root-knot   Bacterial   Southern
Rootstocks           TMV
                           Root                         Wilt (r1)     Nematode      Wilt       Blight
                                     Race 1   Race 2

Beaufort        *    R      R          R        R          R            MR           S          HR

Maxifort        *    R      R          R        R          R            MR           S          HR
(Unreleased)    *    R      S          R        R          R             R          HR          MR
TMZQ702        **    R      S          R        R          R             R          MR          MR
Dai Honmei ***       R      R          R       S           R             R          HR          MR
RST-04-105 ****      R      R          R        R          R             R          HR          MR
Big Power *****      R      R          R        R          R             R           S          HR
Robusta     ******   R      R          S        R          R             S           S           ?

     R=Resistant , HR=Highly Resistant, MR=Moderately Resistant, S=Susceptible

           * = De ‘Ruiter Seed Co.     ** = Sakata Seed Co.       *** = Asahi Seed Co.
       **** = D Palmer Seed Co.       ***** =Rijk Zwaan        ****** = Bruinsma Seed Co.
Benefits of Grafting
• Root function

  – Disease resistance
    against soilborne
    pathogens

  – Water and nutrient uptake

  – Nutrient assimilation and
    transport

  – Interface with soil
    ecosystem
CEFS Research
2006 SR-SARE R&E Grant
• Compare production dynamics of
  tunnel vs field production.
    –   Environment
    –   Disease
    –   Productivity
    –   Economics
• Optimize cultural practices for high
                                                    ‘Cherokee Purple’
  tunnels.
    – Nutrient / Fertility
    – Planting Date
• Investigate the role of grafting for open-field
    and tunnel production.
    – Beaufort
    – Maxifort
    – Nutrient uptake efficiency
Total fruit n
                               300
                               200   Grafting Effects - 2007
                               100
                                 0      BEAUFORT                          MAXIFORT
C                              180
                               160               42 %                            53 %
    Total fruit yield (t/ha)




                               140
                               120
                               100
                                80
                                60
                                40
                                20
                                 0
                                     Nongraft Beaufort Maxifort Nongraft Beaufort Maxifort

                                            Open -field                     High tunnel

                               The main effect of grafting was significant in both years, across systems,
                               and with both data sets (100 DAP vs “systems”). System*grafting = NS
Total fruit n
                               300
                               200    Grafting Effects - 2008
                               100
                                0       BEAUFORT                          MAXIFORT
C                              180
                               160                                  37 %
    Total fruit yield (t/ha)




                               140   35 %
                               120
                               100
                               80
                               60
                               40
                               20
                                0
                                     Nongraft Beaufort Maxifort Nongraft Beaufort Maxifort

                                           Open -field                     High tunnel

                               The main effect of grafting was significant in both years, across systems,
                               and with both data sets (100 DAP vs “systems”). System*grafting = NS
60




                                               Grafting Effects - Yield




                                                                                             Total fruit yield (t
                                                                                                                                 Maxifort
                                                                                                                        50
                                                                                                                        40
                                                                                                                        30
                                                                                                                        20
                                                                                                                        10
                                                                                                                        0                   *
                                                      Open-field                                                             0        1     High tunnel
                                                                                                                                            2          3           4   5          6
                                                                                                                                                Harvest interval
                                                                                     C
Total fruit yield (t/ha)




                           80




                                                                                             Total fruit yield (t/ha)
                                                                                                                        80
                           70
                                    Nongraft                                      2007                                  70
                                                                                                                                 Nongraft                                  2007
                                    Beaufort                                                                                     Beaufort
                           60                                                                                           60
                                    Maxifort                                                                                     Maxifort
                           50                                                                                           50
                           40                                                                                           40
                           30                                                                                           30
                           20                                                                                           20
                           10                                                                                           10
                            0                                                                                           0                   *
                                0        1        2           3           4   5          6                                   0        1     2          3           4   5          6
                                                       Harvest interval
                           80
                                    Nongraft
                                                                                     D
                                                                                  2008
                                                                                                                        80
                                                                                                                                 Nongraft                                  2008
                           70                                                                                           70




                                                                                             Total fruit yield (t/ha)
Total fruit yield (t/ha)




                                    Beaufort                                                                                     Beaufort
                           60                                                                                           60
                                    Maxifort                                                                                     Maxifort
                           50                                                                                           50

                           40                                                                                           40

                           30                                                                                           30

                           20                                                                                           20

                           10                                                                                           10

                           0                      *                                                                     0                   *
                                0        1        2           3           4   5          6                                   0        1     2          3           4   5          6
                                                       Harvest interval                                                                         Harvest interval
Total fruit yield (t/ha)




                           80

                           70
                                    Nongraft
                           60

                           50
                                • Bi-weekly harvest data was collected into five bins.
                                    Beaufort
                                    Maxifort

                           40         – Last bin was the final (terminal) harvest
                           30

                           20         – Previous four were equivalent divisions of the harvest season
                           10

                           0                   • Each interval = 3 weeks in the tunnel or 2 weeks in the open-field
                                                  *
                                0        1        2           3           4   5          6
Cedar Meadow Farm


                                           Steve Groff




Cedar Meadow Farm – Lancaster County, PA
Verticillium Wilt
• Verticillium dahliae
  –   Loss of vigor
  –   Wilting and leaf necrosis
  –   Favored by cool wet weather
  –   Race 2 prevalent in WNC
      (Bender & Shoemaker, 1984)
  – Reliance on fumigation
Cedar Meadow Farm
Research Objectives
• Can vigorous rootstock be used
  to manage verticillium wilt?
• How does grafting fit in with
  fumigation?
   – Additive or alternative

• Can we reduce economic
  constraints through cultural
  methods?
   – Plant spacing (2008)          Kaitlin Dye (Summer 2008)
   – Transplant costs (2009)       Photo Courtesy: Steve Groff
Cedar Meadow Farm
                                                          Lancaster County - 2009
                                     80
                                                                                               C
                                     70
                                                                              C
Marketable fruit yield (tons/acre)




                                     60
                                                                 B
                                     50

                                               A
                                     40


                                     30


                                     20


                                     10


                                     0
                                          Non-Fumigated      Fumigated   Non-Fumigated     Fumigated

                                                   Non-grafted                      Maxifort
                                                                                                   LSD P = 0.05
Cedar Meadow Farm
                                               Lancaster County - 2008
                               70


                                                                C
                               60                                           C
                                                                                         BC
Marketable yield (tons/acre)




                                    B         B
                               50

                                                        A
                               40



                               30



                               20



                               10



                               0

                                    18"      24"        36"     18"        24"          36"
                                          Non-grafted                    Maxifort
                                                                                    LSD based on P=0.05
Economics
 Net returns of grafting ($/acre) : 2008
                   Non-grafted*          Maxifort*         (Max-Std)
 18" Spacing          $44,525            $47,366             $2,841
 24" Spacing                             $47,827             $3,302
 36" Spacing                             $45,533             $1008

 Net returns of grafting ($/acre) : 2009
                      Non-grafted* Maxifort*               (Max-Std)
Fumigated               $47,739            $60,699          $12,960
Non-fumigated                              $57,677           $9,938
      * Values = Gross revenue – harvest costs – transplant costs
                     Selling price = $0.66 per lbs
Conclusions
   • Grafting provides a site-specific
     management tool for soilborne
     disease.
      – Disease diagnosis and rootstock
        selection are critical.
   • Use of rootstocks may increase
     yield through added vigor and
     nutrient uptake.
   • Cultural management may
     reduce economic constraints.
      – Planting density
      – Pruning/training
      – Fertility
Tube Grafting




         Suzanne O’Connell (NCSU)
Novelties




  Graft
 Unions




          Photo Courtesy: M. Peet (USDA-NIFA)
Disclaimer

• No Recipe for Success

• Principles
  – Production

  – Uniformity

  – Water Stress

  – Sanitation

  – Re-acclimation
Propagation Costs
• Proportion of added costs
  – e.g. seed costs (%) = (SEEDgraft - SEEDnon) / (TOTALgraft - TOTALnon)




      $0.46 / plant                      $0.74 / plant   =   Added cost

                                                         (Rivard et al., 2010)
Propagation Costs
• US Tomato Production Systems are Diverse
Hydroponic greenhouses    Multi-bay tunnels
                                                   Large acreage




           High tunnels            Small acreage           Processing


Protected
                                                          Open-field
Culture
Propagation Costs




                (Rivard et al., 2010)
Tube Grafting
• The advent of “tube-grafting” or
  “Japanese top-grafting” has
  become the most popular for
  tomato.

   – Seedlings are grafted
    at 2-4 leaf stage.

   – High Throughput

      • A person can make
        ~ 1000 grafts/day

      • Grafting robots can
        make 700 grafts/hr.
Timeline
Seeding / Transplant Production

 • Uniformity is key
    – Germination period
    – Substrate
    – Transplanting / Sowing

 • Rootstock and scion

 • Numbers

 • Healthy Transplants

 • Healing Chamber
Tube Grafting Technique

• Size:
   – 2-4 leaves
   – 1.5-2.0 mm stem diameter
   – Sorting

• Temperature can be
  manipulated to
  compensate for size
  differences.

• Timing is critical.
Tube Grafting Technique

• Preparing for surgery…
  – Make sure plants are not water or
    nutrient stressed.
  – Have a clean working area.
     • Disinfect hands, tools, and grafting clips.

  – Carry out grafting indoors
  – Be in close proximity to healing chamber.
Tube Grafting Technique

            • Angle of cut

            • Clip attachment

            • Scion insertion

            • Provide good contact
              between the rootstock
              and the scion.
Life in the Chamber


           – During the healing
             process, the plant has
             to form callus tissue
             and reconnect
             vascular bundles
             within the stem.
Life in the Chamber


           – By altering the plant’s
             physical environment,
             we can offset the
             functional effects that
             this trauma has
             incurred, and give the
             plant time to heal
             itself…
Life in the Chamber
• Objectives of the healing
  chamber

   – Reducing water stress by
     slowing the transpirational
     stream.

       • Humidity

       • Light

       • Temperature

   – Keep temperature fairly
     constant and between 75
     and 80 degrees F.
Life in the Chamber

          • Regulate humidity
            – Cool-water vaporizers
            – Passive humidifiers
            – No warm-water
              vaporizers
            – No misters PLEASE
            – Overhead watering
• Regulate light & humidity in the chamber
Healing Chamber
Life in the Greenhouse

            • 7-10 days in the
              Greenhouse
              – Hardening off

              – Overhead Watering

              – The Clip

              – Transportation
Life on the Farm




Planting Depth       Suckering
Early Tomato Production
Life on the Farm




NON-GRAFTED     MAXIFORT
Life on the Farm




   Twin leader for         Twin leader for
European string trellis   stake-and-weave
Review

• Uniformity of seedlings
• Timing
• Patience
• Sanitation
• Careful observation
• Water management

• Cultural Management
Come and visit any time




Cary Rivard, 35230 W 135th St., Olathe, KS 66061
    913-856-2335 ext 120; crivard@ksu.edu

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Rivard mn ht_2012_

  • 1. Heirlooms MeBr Alternative ? Organics ` High Home Gardens Tunnels Tomato Grafting for High Tunnel Production Cary L. Rivard, Ph.D. February 9, 2012 MN High Tunnels Conf. Brainerd, MN
  • 2. Tomato Grafting • First reports of vegetable grafting occurred in Asia in the 1920’s. Scion – Fusarium wilt of melon • Popularized in Japan Rootstock and Korea – Tunnel and Greenhouse production
  • 3. Vegetable Grafting Worldwide 81% of Korean and 54% of Japanese vegetable production uses grafted plants (Lee, 2003) Photos courtesy of M. Peet (NCSU)
  • 4. Benefits of Grafting • Root function – Disease resistance against soilborne pathogens – Water and nutrient uptake – Nutrient assimilation and transport – Interface with soil ecosystem
  • 5. Fusarium Wilt • Fusarium wilt is caused by Fusarium oxysporum. – Unilateral wilting – Yellowing of leaves – Browning of xylem
  • 6. Fusarium Wilt Fusarium Wilt Incidence: 60 Alamance Co. 2006 Non-grafted 50 Self-grafted Robusta Fusarium Wilt Incidence (%) 40 Maxifort 30 20 10 0 30 40 50 60 70 80 90 100 110 Days After Transplanting
  • 7. Disease Management Corky Fusarium Wilt Verticillium Root-knot Bacterial Southern Rootstocks TMV Root Wilt (r1) Nematode Wilt Blight Race 1 Race 2 Beaufort * R R R R R MR S HR Maxifort * R R R R R MR S HR (Unreleased) * R S R R R R HR MR TMZQ702 ** R S R R R R MR MR Dai Honmei *** R R R S R R HR MR RST-04-105 **** R R R R R R HR MR Big Power ***** R R R R R R S HR Robusta ****** R R S R R S S ? R=Resistant , HR=Highly Resistant, MR=Moderately Resistant, S=Susceptible * = De ‘Ruiter Seed Co. ** = Sakata Seed Co. *** = Asahi Seed Co. **** = D Palmer Seed Co. ***** =Rijk Zwaan ****** = Bruinsma Seed Co.
  • 8. Benefits of Grafting • Root function – Disease resistance against soilborne pathogens – Water and nutrient uptake – Nutrient assimilation and transport – Interface with soil ecosystem
  • 9. CEFS Research 2006 SR-SARE R&E Grant • Compare production dynamics of tunnel vs field production. – Environment – Disease – Productivity – Economics • Optimize cultural practices for high ‘Cherokee Purple’ tunnels. – Nutrient / Fertility – Planting Date • Investigate the role of grafting for open-field and tunnel production. – Beaufort – Maxifort – Nutrient uptake efficiency
  • 10.
  • 11. Total fruit n 300 200 Grafting Effects - 2007 100 0 BEAUFORT MAXIFORT C 180 160 42 % 53 % Total fruit yield (t/ha) 140 120 100 80 60 40 20 0 Nongraft Beaufort Maxifort Nongraft Beaufort Maxifort Open -field High tunnel The main effect of grafting was significant in both years, across systems, and with both data sets (100 DAP vs “systems”). System*grafting = NS
  • 12. Total fruit n 300 200 Grafting Effects - 2008 100 0 BEAUFORT MAXIFORT C 180 160 37 % Total fruit yield (t/ha) 140 35 % 120 100 80 60 40 20 0 Nongraft Beaufort Maxifort Nongraft Beaufort Maxifort Open -field High tunnel The main effect of grafting was significant in both years, across systems, and with both data sets (100 DAP vs “systems”). System*grafting = NS
  • 13. 60 Grafting Effects - Yield Total fruit yield (t Maxifort 50 40 30 20 10 0 * Open-field 0 1 High tunnel 2 3 4 5 6 Harvest interval C Total fruit yield (t/ha) 80 Total fruit yield (t/ha) 80 70 Nongraft 2007 70 Nongraft 2007 Beaufort Beaufort 60 60 Maxifort Maxifort 50 50 40 40 30 30 20 20 10 10 0 0 * 0 1 2 3 4 5 6 0 1 2 3 4 5 6 Harvest interval 80 Nongraft D 2008 80 Nongraft 2008 70 70 Total fruit yield (t/ha) Total fruit yield (t/ha) Beaufort Beaufort 60 60 Maxifort Maxifort 50 50 40 40 30 30 20 20 10 10 0 * 0 * 0 1 2 3 4 5 6 0 1 2 3 4 5 6 Harvest interval Harvest interval Total fruit yield (t/ha) 80 70 Nongraft 60 50 • Bi-weekly harvest data was collected into five bins. Beaufort Maxifort 40 – Last bin was the final (terminal) harvest 30 20 – Previous four were equivalent divisions of the harvest season 10 0 • Each interval = 3 weeks in the tunnel or 2 weeks in the open-field * 0 1 2 3 4 5 6
  • 14. Cedar Meadow Farm Steve Groff Cedar Meadow Farm – Lancaster County, PA
  • 15. Verticillium Wilt • Verticillium dahliae – Loss of vigor – Wilting and leaf necrosis – Favored by cool wet weather – Race 2 prevalent in WNC (Bender & Shoemaker, 1984) – Reliance on fumigation
  • 16. Cedar Meadow Farm Research Objectives • Can vigorous rootstock be used to manage verticillium wilt? • How does grafting fit in with fumigation? – Additive or alternative • Can we reduce economic constraints through cultural methods? – Plant spacing (2008) Kaitlin Dye (Summer 2008) – Transplant costs (2009) Photo Courtesy: Steve Groff
  • 17. Cedar Meadow Farm Lancaster County - 2009 80 C 70 C Marketable fruit yield (tons/acre) 60 B 50 A 40 30 20 10 0 Non-Fumigated Fumigated Non-Fumigated Fumigated Non-grafted Maxifort LSD P = 0.05
  • 18. Cedar Meadow Farm Lancaster County - 2008 70 C 60 C BC Marketable yield (tons/acre) B B 50 A 40 30 20 10 0 18" 24" 36" 18" 24" 36" Non-grafted Maxifort LSD based on P=0.05
  • 19. Economics Net returns of grafting ($/acre) : 2008 Non-grafted* Maxifort* (Max-Std) 18" Spacing $44,525 $47,366 $2,841 24" Spacing $47,827 $3,302 36" Spacing $45,533 $1008 Net returns of grafting ($/acre) : 2009 Non-grafted* Maxifort* (Max-Std) Fumigated $47,739 $60,699 $12,960 Non-fumigated $57,677 $9,938 * Values = Gross revenue – harvest costs – transplant costs Selling price = $0.66 per lbs
  • 20. Conclusions • Grafting provides a site-specific management tool for soilborne disease. – Disease diagnosis and rootstock selection are critical. • Use of rootstocks may increase yield through added vigor and nutrient uptake. • Cultural management may reduce economic constraints. – Planting density – Pruning/training – Fertility
  • 21. Tube Grafting Suzanne O’Connell (NCSU)
  • 22. Novelties Graft Unions Photo Courtesy: M. Peet (USDA-NIFA)
  • 23. Disclaimer • No Recipe for Success • Principles – Production – Uniformity – Water Stress – Sanitation – Re-acclimation
  • 24. Propagation Costs • Proportion of added costs – e.g. seed costs (%) = (SEEDgraft - SEEDnon) / (TOTALgraft - TOTALnon) $0.46 / plant $0.74 / plant = Added cost (Rivard et al., 2010)
  • 25. Propagation Costs • US Tomato Production Systems are Diverse Hydroponic greenhouses Multi-bay tunnels Large acreage High tunnels Small acreage Processing Protected Open-field Culture
  • 26. Propagation Costs (Rivard et al., 2010)
  • 27. Tube Grafting • The advent of “tube-grafting” or “Japanese top-grafting” has become the most popular for tomato. – Seedlings are grafted at 2-4 leaf stage. – High Throughput • A person can make ~ 1000 grafts/day • Grafting robots can make 700 grafts/hr.
  • 29. Seeding / Transplant Production • Uniformity is key – Germination period – Substrate – Transplanting / Sowing • Rootstock and scion • Numbers • Healthy Transplants • Healing Chamber
  • 30. Tube Grafting Technique • Size: – 2-4 leaves – 1.5-2.0 mm stem diameter – Sorting • Temperature can be manipulated to compensate for size differences. • Timing is critical.
  • 31. Tube Grafting Technique • Preparing for surgery… – Make sure plants are not water or nutrient stressed. – Have a clean working area. • Disinfect hands, tools, and grafting clips. – Carry out grafting indoors – Be in close proximity to healing chamber.
  • 32. Tube Grafting Technique • Angle of cut • Clip attachment • Scion insertion • Provide good contact between the rootstock and the scion.
  • 33. Life in the Chamber – During the healing process, the plant has to form callus tissue and reconnect vascular bundles within the stem.
  • 34. Life in the Chamber – By altering the plant’s physical environment, we can offset the functional effects that this trauma has incurred, and give the plant time to heal itself…
  • 35. Life in the Chamber • Objectives of the healing chamber – Reducing water stress by slowing the transpirational stream. • Humidity • Light • Temperature – Keep temperature fairly constant and between 75 and 80 degrees F.
  • 36. Life in the Chamber • Regulate humidity – Cool-water vaporizers – Passive humidifiers – No warm-water vaporizers – No misters PLEASE – Overhead watering
  • 37. • Regulate light & humidity in the chamber
  • 38.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44. Life in the Greenhouse • 7-10 days in the Greenhouse – Hardening off – Overhead Watering – The Clip – Transportation
  • 45. Life on the Farm Planting Depth Suckering
  • 47. Life on the Farm NON-GRAFTED MAXIFORT
  • 48. Life on the Farm Twin leader for Twin leader for European string trellis stake-and-weave
  • 49. Review • Uniformity of seedlings • Timing • Patience • Sanitation • Careful observation • Water management • Cultural Management
  • 50. Come and visit any time Cary Rivard, 35230 W 135th St., Olathe, KS 66061 913-856-2335 ext 120; crivard@ksu.edu

Notas del editor

  1. LIST OF ROOTSTOCK WE ’VE WORKED WITH………. GROWER RECOMMENDATIONS……..
  2. SEVERAL EXPERIMENTS……… LOOK INSIDE ORGANIC SYSTEM…………. SYSTEMS AND GRAFTING……….NO DISEASE……….OPTIMIZE
  3. BEST EXAMPLES OF THIS IDEA LED TO SOME VERY PRODUCTIVE WORK THAT WE WERE ABLE TO DO WITH STEVE GROFF Mid-atlantic …..Guy in the back….>200 acres of mixed vegetables, Leader in no-till vegetables,  Tunnels
  4. PRIMARY OBJECTIVE… NOT ORGANIC……. NOT HEIRLOOMS…… LESS MONEY…….. ECONOMICS
  5. 8th edition of Plant Propagation.
  6. After that, the graft is put into a healing chamber and allowed to reattach its vascular tissue under a pristine operating condition. These are pictures of some of the chambers that we have built on campus. Indoor and Outdoor.