SlideShare una empresa de Scribd logo
1 de 16
Few Designed ProductsFew Designed Products
Deligh
t
SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
Application:-Automatic screw feeding &
tightening through pneumatic screw driver
at various positions.
Design Elements:- In-feed Conveyor
with singling mechanism, Servo
positioning system, auto Screw feeding
mechanism to screw driver, Auto handling
& ejection devices.
Component :-. Electrical circuit breaker
Cycle Time:- 5 sec/ Bolt.
Operator- No Operator
Page-1
Few Designed ProductsFew Designed Products
Deligh
t
SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
Page-2
Component Loader & Servo position slide
Stroke:- 200 mm.
Few Designed ProductsFew Designed Products
Deligh
t
SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
Page-3
Screw driver slide
Stroke:-150mm.
Screw Sizes:-. M4 TO M10 SIZES
Screw Types:- Hex socket, Hex head, Star head
Screw Length:- L/ D ratio 1.5 to 2.5
Few Designed ProductsFew Designed Products
Deligh
t
Application:-Automotive Clutch
assembly line fixture-I
Operations:-
a.Pedal pad fitment.
b.Spring assist cover fitment
c.Tolerance eater bush confirmation
d.Spacer greasing unit
e.Pad pulling and spring assist cover
confirmation.
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
Opertor :- one
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-I Page-1
Few Designed ProductsFew Designed Products
Deligh
t
Application:-Automotive Clutch
assembly line fixture-II
Operations:-
a.Spring base fitment
b.Hex bolt height checking
c.Hex bolt and flanged nyloc nut
assembly fixture.
d.Free fall fixture.
e.CMC cylinder assembly fixture.
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-II
Page-2
Few Designed ProductsFew Designed Products
Deligh
t
Application:-Automotive Clutch
assembly line fixture-III
Operations:-
a.Stopper bush fitment
b.Fitment of stopper & stopper cap
c.Over center spring fitment
d.Return spring fitment
Component :- Clutch & assembly parts
Cycle Time:- 7 sec/ operation
Operator :- One
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-III
Page-3
Few Designed ProductsFew Designed Products
Deligh
t
PRIMARY & SECONDARY PISTON ASSEMBLY SYSTEM
Application:-Primary & Secondary piston child parts
automatic assembly machine for master cylinder of Break
system.
Design Elements:-Mechanical Indexers,
rodless cylinder pneumatic Slides, slide tables,
pallet handling systems, Component fixtures,
pneumatic lifters, aluminum
Extrusion frame & guarding etc
Component :-Automobile hydraulic
Break system master cylinder child
Parts.
Cycle Time:-6 sec/component.
Operator :-
Few Designed ProductsFew Designed Products
Deligh
t
FILTER & GASKET PRESSING SYSTEM
Application:-Automatic handling &insertion of gasket into
Air filter bottom.
Design Elements:-In feed belt conveyor, diverter mechanism,
Servo indexers, pneumatic gasket insertion unit, ejector,
Pressing unit, out feed belt conveyor etc.
Component :- Automobile air filter & gasket
Cycle Time:- 3sec/ component.
Operator :- One
Few Designed ProductsFew Designed Products
Deligh
t
FILTER BASE PART WELDING & GLUE DISPENSING
SYSTEM
Application:-Resistance welding & glue
dispensing of air filter base part.
Design Elements:- Servo indexers, water cooling
on indexing fixtures, pneumatic pick & place unit,
rotary table for glue dispensing, auto-ejector from
rotary table.
Component :- Automobile air filter Base parts.
Cycle Time:- 3sec/ component.
Operator :- One
Few Designed ProductsFew Designed Products
Deligh
t
REFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINE
Application:-Magnet strip insertion into
gasket by cutting gasket & magnet inline.Design Elements:-
Magnet bobbin with
dancing rollers, in-line
magnet cutter, in-line
gasket cutter, in-line
gasket 90 degree tilter
,gasket positioner,
assembly ejector &
transfer conveyor etc.
Component :- Refrigerator s door gasket
Cycle Time:- 60sec/ 200 component.
Few Designed ProductsFew Designed Products
Deligh
t
LEVER ASSEMBLY SYSTEM
Application:-Automobile Lever
assembly auto screwing.
Design Elements:-Lever
loading slide, screw feeding &
insertion assembly, nut feeding
& tightening assembly .Nut
gripper & screwing mechanism.
Component :- Two Wheeler
Clutch & Break lever
Cycle Time:- 3sec/ component.
Operator :- One
Few Designed ProductsFew Designed Products
Deligh
t
PLUNGER & CORD ASSEMBLY & TESTING SYSTEM
Application:-Plunger & Cord
assembly & testing semi-
automatic system.
Design Elements:-Plunger body
feeder & singling device, indexing
main conveyor, plunger body pick
& place unit with gripper, steeper
motor driven indexer for plunger
& washer assembly, body & cord
assembly gluing assembly,
plunger assembly testing unit &
auto-ejector etc.
Component :- Automobile Break lever sensor
Cycle Time:- 3sec/ component.
Few Designed ProductsFew Designed Products
Deligh
t
STATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTOR
Application:-Industrial motor stator & rotor
assembly.
Design Elements:-Eight ton Stator resting & sliding
table, machine base, adjustable headstock & tail
stock for rotor holding.
Component :- Heavy Industrial Motor stator & rotor
Weight:-8000 Kg.
Cycle Time:- 60sec/ Component.
Few Designed ProductsFew Designed Products
Deligh
t
PADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEM
Application:-Paddle dowel auto
feeding & riveting system.
Design Elements:-Split dowel feeding
system, dowel orientation changing &
riveting system.
Component :- Automobile Ignition switch
Cycle Time:- 3 sec/ Component.
Operator :- One
Few Designed ProductsFew Designed Products
Deligh
t
CAMSHAFT PIN PRESSING
Application:-Pin Pressing into
Camshaft
Design Elements:-Press structure,
Pressing dolly, com.fixture etc.,
hydraulic system
Component :- camshaft & pin
Cycle Time:- 3 sec/ Component.
Pressing force:- 1000 kg.
Operator :- One
Few Designed ProductsFew Designed Products
Deligh
t
CAMSHAFT TRIGGER WHEEL PRESSING
Application:-Trigger wheel into
Camshaft
Design Elements:-Press structure,
Pressing dolly, com.fixture etc.,
hydraulic system
Component :- camshaft & pin
Cycle Time:- 5 sec/ Component.
Pressing force:- 2000 kg.
Operator :- One

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Assembly

  • 1. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Application:-Automatic screw feeding & tightening through pneumatic screw driver at various positions. Design Elements:- In-feed Conveyor with singling mechanism, Servo positioning system, auto Screw feeding mechanism to screw driver, Auto handling & ejection devices. Component :-. Electrical circuit breaker Cycle Time:- 5 sec/ Bolt. Operator- No Operator Page-1
  • 2. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-2 Component Loader & Servo position slide Stroke:- 200 mm.
  • 3. Few Designed ProductsFew Designed Products Deligh t SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-3 Screw driver slide Stroke:-150mm. Screw Sizes:-. M4 TO M10 SIZES Screw Types:- Hex socket, Hex head, Star head Screw Length:- L/ D ratio 1.5 to 2.5
  • 4. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-I Operations:- a.Pedal pad fitment. b.Spring assist cover fitment c.Tolerance eater bush confirmation d.Spacer greasing unit e.Pad pulling and spring assist cover confirmation. Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation Opertor :- one AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-I Page-1
  • 5. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-II Operations:- a.Spring base fitment b.Hex bolt height checking c.Hex bolt and flanged nyloc nut assembly fixture. d.Free fall fixture. e.CMC cylinder assembly fixture. Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-II Page-2
  • 6. Few Designed ProductsFew Designed Products Deligh t Application:-Automotive Clutch assembly line fixture-III Operations:- a.Stopper bush fitment b.Fitment of stopper & stopper cap c.Over center spring fitment d.Return spring fitment Component :- Clutch & assembly parts Cycle Time:- 7 sec/ operation Operator :- One AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-III Page-3
  • 7. Few Designed ProductsFew Designed Products Deligh t PRIMARY & SECONDARY PISTON ASSEMBLY SYSTEM Application:-Primary & Secondary piston child parts automatic assembly machine for master cylinder of Break system. Design Elements:-Mechanical Indexers, rodless cylinder pneumatic Slides, slide tables, pallet handling systems, Component fixtures, pneumatic lifters, aluminum Extrusion frame & guarding etc Component :-Automobile hydraulic Break system master cylinder child Parts. Cycle Time:-6 sec/component. Operator :-
  • 8. Few Designed ProductsFew Designed Products Deligh t FILTER & GASKET PRESSING SYSTEM Application:-Automatic handling &insertion of gasket into Air filter bottom. Design Elements:-In feed belt conveyor, diverter mechanism, Servo indexers, pneumatic gasket insertion unit, ejector, Pressing unit, out feed belt conveyor etc. Component :- Automobile air filter & gasket Cycle Time:- 3sec/ component. Operator :- One
  • 9. Few Designed ProductsFew Designed Products Deligh t FILTER BASE PART WELDING & GLUE DISPENSING SYSTEM Application:-Resistance welding & glue dispensing of air filter base part. Design Elements:- Servo indexers, water cooling on indexing fixtures, pneumatic pick & place unit, rotary table for glue dispensing, auto-ejector from rotary table. Component :- Automobile air filter Base parts. Cycle Time:- 3sec/ component. Operator :- One
  • 10. Few Designed ProductsFew Designed Products Deligh t REFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINE Application:-Magnet strip insertion into gasket by cutting gasket & magnet inline.Design Elements:- Magnet bobbin with dancing rollers, in-line magnet cutter, in-line gasket cutter, in-line gasket 90 degree tilter ,gasket positioner, assembly ejector & transfer conveyor etc. Component :- Refrigerator s door gasket Cycle Time:- 60sec/ 200 component.
  • 11. Few Designed ProductsFew Designed Products Deligh t LEVER ASSEMBLY SYSTEM Application:-Automobile Lever assembly auto screwing. Design Elements:-Lever loading slide, screw feeding & insertion assembly, nut feeding & tightening assembly .Nut gripper & screwing mechanism. Component :- Two Wheeler Clutch & Break lever Cycle Time:- 3sec/ component. Operator :- One
  • 12. Few Designed ProductsFew Designed Products Deligh t PLUNGER & CORD ASSEMBLY & TESTING SYSTEM Application:-Plunger & Cord assembly & testing semi- automatic system. Design Elements:-Plunger body feeder & singling device, indexing main conveyor, plunger body pick & place unit with gripper, steeper motor driven indexer for plunger & washer assembly, body & cord assembly gluing assembly, plunger assembly testing unit & auto-ejector etc. Component :- Automobile Break lever sensor Cycle Time:- 3sec/ component.
  • 13. Few Designed ProductsFew Designed Products Deligh t STATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTOR Application:-Industrial motor stator & rotor assembly. Design Elements:-Eight ton Stator resting & sliding table, machine base, adjustable headstock & tail stock for rotor holding. Component :- Heavy Industrial Motor stator & rotor Weight:-8000 Kg. Cycle Time:- 60sec/ Component.
  • 14. Few Designed ProductsFew Designed Products Deligh t PADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEM Application:-Paddle dowel auto feeding & riveting system. Design Elements:-Split dowel feeding system, dowel orientation changing & riveting system. Component :- Automobile Ignition switch Cycle Time:- 3 sec/ Component. Operator :- One
  • 15. Few Designed ProductsFew Designed Products Deligh t CAMSHAFT PIN PRESSING Application:-Pin Pressing into Camshaft Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system Component :- camshaft & pin Cycle Time:- 3 sec/ Component. Pressing force:- 1000 kg. Operator :- One
  • 16. Few Designed ProductsFew Designed Products Deligh t CAMSHAFT TRIGGER WHEEL PRESSING Application:-Trigger wheel into Camshaft Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system Component :- camshaft & pin Cycle Time:- 5 sec/ Component. Pressing force:- 2000 kg. Operator :- One