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VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com1
EFFICIENT BRAKE CONTROL FOR
MUKAND CRANES IN INDIA
CLIENT NAME: Mukand Ltd
SEGMENT: Cranes & Hoists
PRODUCTS USED: VACON®
NXP & VACON®
NXS AC drives
LOCATION: Coimbatore, Tamil Nadu, India
VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com2
KEY FACTS OF CLIENT:
• Mukand Ltd is the largest India-based designer and
manufacturer of gantry cranes. It is also an important OEM
customer for Vacon India.
• Elgi (end client) is Asia’s market leader in the manufacturing
of air compressors and automobile service station
equipment.
VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com3
CHALLENGE:
• Mukand was requested to supply four cranes for a new Elgi
foundry in Kinnathukadavu, Coimbatore.
• Two of the cranes have a lifting capacity of 10 tons and
two of 5 tons.
VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com4
SOLUTION:
• Cranes with 5-ton lifting capacity used two
VACON®
NXP drives (38 A & 31 A respectively) for
hoisting, two 5 A VACON®
NXS drives for cross
travel and two 16 A VACON NXS drives for long
travel.
• Cranes with 10-ton lifting capacity used two 45 A
VACON NXP drives for hoisting, two 5 A VACON
NXS drives for cross travel and two 22 A VACON
NXS drives for long travel.
VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com5
SOLUTION:
• Mukand chose VACON®
AC drives because of
dedicated application software for mechanical
braking. This enables excellent speed accuracy
and brake control in open and closed loop.
The VACON AC drives are also user-friendly.
VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA
www.vacon.com6
FOR FULL STORY:
http://www.vacon.com/Vacon/media/References/Efficient-brake-control-for-
Mukand-cranes-in-India/
The VACON®
AC drives are able to set the critical parameters
for the motor automatically during identification, thus providing
improved control of the crane in hoisting, cross travel and long
travel. The VACON AC drives enable accurate speed and torque
control with the help of an internal speed and torque loop
controller. The VACON AC drives also have a built-in line choke to
limit line disturbances.

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Vacon case study: Efficient brake control for Mukand cranes in India

  • 1. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com1 EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA CLIENT NAME: Mukand Ltd SEGMENT: Cranes & Hoists PRODUCTS USED: VACON® NXP & VACON® NXS AC drives LOCATION: Coimbatore, Tamil Nadu, India
  • 2. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com2 KEY FACTS OF CLIENT: • Mukand Ltd is the largest India-based designer and manufacturer of gantry cranes. It is also an important OEM customer for Vacon India. • Elgi (end client) is Asia’s market leader in the manufacturing of air compressors and automobile service station equipment.
  • 3. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com3 CHALLENGE: • Mukand was requested to supply four cranes for a new Elgi foundry in Kinnathukadavu, Coimbatore. • Two of the cranes have a lifting capacity of 10 tons and two of 5 tons.
  • 4. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com4 SOLUTION: • Cranes with 5-ton lifting capacity used two VACON® NXP drives (38 A & 31 A respectively) for hoisting, two 5 A VACON® NXS drives for cross travel and two 16 A VACON NXS drives for long travel. • Cranes with 10-ton lifting capacity used two 45 A VACON NXP drives for hoisting, two 5 A VACON NXS drives for cross travel and two 22 A VACON NXS drives for long travel.
  • 5. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com5 SOLUTION: • Mukand chose VACON® AC drives because of dedicated application software for mechanical braking. This enables excellent speed accuracy and brake control in open and closed loop. The VACON AC drives are also user-friendly.
  • 6. VACON CASE STUDY EFFICIENT BRAKE CONTROL FOR MUKAND CRANES IN INDIA www.vacon.com6 FOR FULL STORY: http://www.vacon.com/Vacon/media/References/Efficient-brake-control-for- Mukand-cranes-in-India/ The VACON® AC drives are able to set the critical parameters for the motor automatically during identification, thus providing improved control of the crane in hoisting, cross travel and long travel. The VACON AC drives enable accurate speed and torque control with the help of an internal speed and torque loop controller. The VACON AC drives also have a built-in line choke to limit line disturbances.