1. WEBINAR – FMEA - Design and Process quality

2. Webinar presentation
• Content
– Presenting the FMEA concept and analysis process
– Presenting the differences between PFMEA and DFMEA
– Brief presentation of Aras Innovator and its Interface
– Work in a DFMEA and collaborative management demonstration
– Questions
• Organization
– Duration
– To ask questions

3. FMEA

4. FMEA – what is it?
Failure mode and effects analysis
http://en.wikipedia.org/wiki/Failure_mode_and_effects_analysis

5. FMEA- Methodology
How much it impacts
What are the effects? the product normal
behavior?
List all usages, What are the
functions, Which failure can How often it can improvements we
What are the causes?
requirements, happen? appear? can make to lower
process steps. the risk?
How good these
How to detect or
methods are to
prevent these
detect or prevent
failure?
such failure?

6. DFMEA– Sample Spreadsheet
Item Function Char No Class Imag Failure Mode Effects Sev Causes Occ Prevention Detection Det RPN Actions Role Responsible Target Date Actual Date Action Taken Sev Occ Det RPN
e
Radio interface Integrates Radio 001 CC <img Fractured Fire{10} 10 Active Balun 7 Use shielded 8 560 Verify shielded Design Innovator 01/01/2008 07/04/2008 Taken care 5 6 4 120
output into main src=" Audio system Malfunction Active Balun Active Balun Admin of.
audio system "/> malfunction{1} being used
Curcuit test 5 350 Inspect upon Design Innovator 09/02/2008
during assembly receipt Admin
Improper surface 9
finish
specification
Output voltage too Fire{10} 10 Active Balun 7 Use shielded 8 560 Verify shielded Design Tony Norton 01/01/2008
high Audio system Malfunction Active Balun Active Balun
malfunction{1} being used
Curcuit test 5 350 Inspect upon Design Tony Norton 09/02/2008
during assembly receipt
new failure mode
Output voltage too Audio system 6 Resistor 5 Make sure to 6 180
low malfunction{6} malfunction use high
No signal received by tolerance
audio system{5} resistors
Check upon 7 210
incoming
inspection
Temperature too high Fire{10} 10 Cooler 7 Use high grade 6 420
Fluid Leak{8} Malfunction coolant
Radio housing Houses radio 003 PC <img Too much stress on Housing cracks{4} 4 Mounting 6 Inspect mounting 5 120 Inspect during
electronics and src=" the housing bracket bracket assembly
controls "/> malfunction
Inspect upon 4 96 Inspect during
assembly assembly
Shaft housing Angular rotation 005 FF <img Premature wear Premature wear{6} 6 Bad design 8 Visual inspection 5 240 Inspect during
src=" for problems. assembly
"/>
Shaft housing Shaft support 006 CC <img Premature wear Inoperative{4} 4 Bad design 6 Inspection Test 5 120 Inspect during
brace src=" MFG
"/>

7. DFMEA – Sample Spreadsheet ( detail )

8. DFMEA- Sample spreadsheet ( detail )

9. FMEA Key Management Aspects
Part/Process Integration
•FMEA is about part and process. Changes on these items can impact the FMEA.
Centralized hosting
•All the FMEA in one organization should have the same format and be hosted in the same place to
facilitate analytics and reports
Standardized entries
•To get a real value out of your FMEA reports you need to be able to have standardized entries. Two
similar causes have to have the exact same name.
Fill Collaboratively
•Creating an FMEA is a lot of work and people specialist on each area should write their section of the
FMEA.
Send Actions
•An FMEA’s target is to lower risk by running preventive or corrective actions based on a risk analysis.
Actions are run by multiple peoples, you can’t just send emails.
Consume actions’ outputs
•Once the action are run. The output should be a change of the risk values. These should be easily
updated in the FMEA.

10. DFMEA

11. DFMEA - Datamodel
DFMEA Function
Item Characteristic
Failure mode
Effects Causes
Detection
Action

12. PFMEA

13. PFMEA - Datamodel
Process Planner
PFMEA Module
Operation Characteristic
Process
Flow
Failure mode
Control
FMEA study
Plan Effects Causes
Detection
Process Planner
Action

14. Aras Innovator

15. Présentation dans Aras Innovator
• Interface
• DFMEA and Part relationship
• PFMEA in the Process Planner
• Create some data and start actions
• Exports
• Reporting

16. DFMEA - Reporting

17. DFMEA - Reporting

18. Your turn…
• Aras Innovator can be downloaded at no cost: www.aras.com
• Demo databases are available on the community projects
page: http://www.aras.com/projects/
• For more information about us : www.minerva-plm.com
• email: contact@minerva-plm.com