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3rd edition
                                                                    Brussels, Belgium

                             Transport Research Arena Europe 2010     7 – 10, June 2010




     Requirements for data logging and
     experiences with a data-logger in field trials



     Francisco Sánchez/ David Sánchez/ Miguel Segovia /
     Marga Sáez / Julio Coira / María José González

     CTAG




Index



1.   Introduction: the EuroFOT challenge
2.   Requirements for a logging system
3.   Datalogger: from v1.0 to v2.0
4.   Results
5.   Conclusions




                                                                                          2
     Transport Research Arena Europe 2010, Brussels
Introduction



1.   Introduction: the EuroFOT challenge
2.   Requirements for a logging system
3.   Datalogger: from v1.0 to v2.0
4.   Results
5.   Conclusions




                                                      3
     Transport Research Arena Europe 2010, Brussels




Introduction


 EuroFOT     Real testing in real conditions of
 already available Driver Assistance Systems
 Non-professional drivers
 Almost 1.000 vehicles, 12 months ride
 Vehicle’s data and individual driver
 behaviour information will be collected and
 analyzed:
      Impacts of safety and efficiency?
      Performance and capability of the systems?
      Driver’s interaction?
 Request for a reliable and effective data-
 logging process
 Results will support decision making to
 deploy Driver Assistance Systems and will
 raise awareness


                                                      4
     Transport Research Arena Europe 2010, Brussels
Introduction


 Logging system:
      CAN Data + Video + Extra Sensors
      CAN Data + Video
      CAN Data
 CAN-only datalogging system
      Naturalistic study
      Remote data transmission
      275 vehicles
      German I VMC
      French VMC (with additional video
      and extra sensor logging)




                                                      5
     Transport Research Arena Europe 2010, Brussels




Requirements for a logging system



1.   Introduction: the EuroFOT challenge
2.   Requirements for a logging system
3.   Datalogger: from v1.0 to v2.0
4.   Results
5.   Conclusions




                                                      6
     Transport Research Arena Europe 2010, Brussels
Requirements for a logging system
Mechanical Requirements

 Mechanical requirements
    Size and Weight
             To be integrated in vehicle with no apparent
             notice
             As small and light as possible
             To be integrated in a hidden area
    Connectors and Interfaces
             Lockable
             PC Connection requested
             Serial connection requested (integration of
             external sensors & logging systems)
    Noise
             Fanless system (no noise accepted)
    Encapsulation and temperature
             -40 to +85ºC Storage
             -20 to +65ºC operating
    Vibration
             Able to withstand normal vehicle environment
    Encapsulation
             Should stand the normal environment (dust,
             moisture) in a vehicle environment
    Crash
             System should survive a minor crash

                                                            7
   Transport Research Arena Europe 2010, Brussels




Requirements for a logging system
Electrical Requirements

 Electrical requirements
    Power management
             12 and 24 V compatible
             System should not cause battery drain
             in any case
             Switch on should be mated to “ignition
             on” signal
             Switch off time should be configurable
             System should switch off when battery
             is below a certain threshold
             Logging system will start operation
             after an unexpected shut down
             autonomously
             Power consumption must be low
    Electromagnetic emission and susceptibility
             The system should not interfere with
             vehicle electrical systems and vice-
             versa

                                                            8
   Transport Research Arena Europe 2010, Brussels
Requirements for a logging system
Functional requirements

 Functional Requirements
    Configuration, debug and Software upgrade
             Possibility to be remotely configured
             System verification should be possible remotely
             Status reports are requested (once a day / once
             per driving cycle)
    Data acquisition, time stamping and synchronization
             GPS time synchronization
             All possible signals should be synchronized in
             the Data Acquisition System (1 ms resolution)
             Configurable sample rates
    Recording of data
             Storage of only the selected signals
             Pre-Trigger and Post-Trigger possibilities
    Data storage and encryption
             Possibility to encrypt and compress data
             Data should not be overwritten
    Wireless networks
             GPRS / 3G capabilities


                                                                                                                                           9
   Transport Research Arena Europe 2010, Brussels




Requirements for a logging system
Functional requirements – Other Requirements

 Functional Requirements (cont’d)
    Data formats, uploading and analysis                                GPS & GPRS Antennas              multipurpose camera

             Non-propietary data storage format                                                                               OR
             Data integrity should be checked                                      data logger
                                                                                                             accelerometer
    Vehicle bus data                                                        ECU            OBD                               ECU   radar
                                                                                           connector
             Up to 4x CAN Channels are
             requested                                                             Vehicle CAN bus
                                                                                                          ECU      ECU
             Capable to read .dbc files
             Capability to send CAN messages              Standard with vehicle
                                                          Mandatory part of the instrumentation (data)
             Capability to log data at full frame         Optional part of the instrumentation
                                                                                                                Courtesy of CEESAR
             rate from every channel
    GPS
             1Hz sample rate or higher
    Start-up time
             Minimum start-up time
 Other requirements:
    Reliability
             System should work during at least
             1 year with no maintenance
    Price
             As competitive as possible!!!!


                                                                                                                                           10
   Transport Research Arena Europe 2010, Brussels
Datalogger: from v1.0 to v2.0



1.   Introduction: the EuroFOT challenge
2.   Requirements for a logging system
3.   Datalogger: from v1.0 to v2.0
4.   Results
5.   Conclusions




                                                      11
     Transport Research Arena Europe 2010, Brussels




Datalogger: from v1.0 to v2.0
v1.0

 CTAG’s 1st generation DAS
      2 x CAN channels
      Serial port communication
      2 Gb SD Card
      USB 2.0 full speed
      External trigger input
      Open source real time operating
      system (FreeRTOS)
      USB Stack
 This approach did not fulfil
 EuroFOT requirements
 Further development was
 requested




                                                      12
     Transport Research Arena Europe 2010, Brussels
Datalogger: from v1.0 to v2.0
v2.0

 CTAG’s 2nd generation DAS HW upgrades
    New architecture with 2 microcontrollers:
             CAN microcontroller (4xCAN Channels)
             Application microcontroller
    GPRS and GPS Connection (XT65 from Siemens)
    New operation modes
             Ignition signal dependant power on
             CAN activity dependant power on
    Consumption reduction
             <30 mA in sleeping mode
             0 mA when ignition is off
    Two power-in versions: 12 and 24 V
    SD and SDHC compatibility
    USB 2.0 high speed (up to 480 Mb) connection
    New automotive compliant connectors
    Configurable LED indicators
    Serial port logging for video synchronization
    SPI Connection availability for future upgrades


                                                      13
   Transport Research Arena Europe 2010, Brussels




Datalogger: from v1.0 to v2.0
v2.0

 CTAG’s 2nd generation DAS SW upgrades
    Real time operating system with
    enhanced CAN driver
    New application processor based on
    Linux
    GPRS connection to Internet allowing
    data synchronization and real time
    monitoring / tracking
    Script possibilities implemented (phyton)
    Possibility to work as HTTP, RSYNC and
    SSH server
    Firmware update through SD card or
    remote instructions




                                                      14
   Transport Research Arena Europe 2010, Brussels
Datalogger: from v1.0 to v2.0
v2.0




12V / 24V
 system
                       Ignition    Trigger
     Power                                                        RAM     FLASH
     supply

     CAN 1
                                                                                      GPS
     CAN 2
                          CAN processor                       Application processor   GPRS
     CAN 3
                                                       LEDs                            SIM
     CAN 4



                          Serial    RTC &
                                    Battery                       SDHC     USB
                           port




                                                                                             15
      Transport Research Arena Europe 2010, Brussels




Results



1.    Introduction: the EuroFOT challenge
2.    Requirements for a logging system
3.    Datalogger: from v1.0 to v2.0
4.    Results
5.    Conclusions




                                                                                             16
      Transport Research Arena Europe 2010, Brussels
Results


 CTAG’s Datalogger (v2.0) was
 selected as the chosen device for
 the CAN-only logging in EuroFOT.
 Installation in 275 Vehicles
 (German I VMC, French VMC)
    175 passenger cars
    100 trucks
 Core element of a system
 including video logging and
 external sensors in French VMC (5
 additional vehicles)




                                                     17
   Transport Research Arena Europe 2010, Brussels




Results


 Final HW specs:
    110 x 36 x 108 mm
    274 gr (excluding cabling)
    Fanless device
    Dust and fluid testing (IP50), vibration
    and temperature testing passed OK
             Operating temperature: -30ºC to +70ºC
             Storage temperature: -40ºC to +85ºC
    EMC requirements met      e-marked
    23 mA consumption in stand-by mode
    12 / 24 V operation successfully tested,
    including power lose




                                                     18
   Transport Research Arena Europe 2010, Brussels
Results



 Final SW Specs:
   4 x CAN Channel logging, including
   extended CAN
   Added filtering options (extraction of
   CAN signals from messages)
   Configurable sampling filters
   Data compression (33%)
   Performance of diagnosis functionality
   through CAN frames send-out (phyton
   script enabled)
   Data transmission through GPRS after a
   certain time or at the end of the trip
   Real time clock synchronized with GPS
   data with 1ms resolution
   Remote FW upgrade successfully tested

                                                   19
  Transport Research Arena Europe 2010, Brussels




Results


 Main challenges:
   Compatibility with GPRS data networks
   Conection fading (GPS, GPRS)
   GPS starting time
   SD card reliability
   Power-in stability when vehicle ignition




                                                   20
  Transport Research Arena Europe 2010, Brussels
Results


 Datalogger will be installed in
 German I VMC (CAN-Only) and
 in French VMC
 Pilot testing performed during
 May ’10
      Complete Data-Process testing
 Start of FOT in June ’10




                                                      21
     Transport Research Arena Europe 2010, Brussels




Conclusions



1.   Introduction: the EuroFOT challenge
2.   Requirements for a logging system
3.   Datalogger: from v1.0 to v2.0
4.   Results
5.   Conclusions




                                                      22
     Transport Research Arena Europe 2010, Brussels
Conclusions


 CTAG’s Datalogger was selected
 to be the DAS in the CAN-only
 EuroFOT vehicles
 2nd generation Datalogger was
 suscesfully addapted to EuroFOT
 requirements
 Currently, FOT is about to begin
 after piloting phase
    Data acquisition
    Data upload procedure
    Data Storage
 Success of the FOT will be closely
 related with the right opperation of
 the DAS


                                                          23
   Transport Research Arena Europe 2010, Brussels




       Project coordinator:
            Aria Etemad
            FORD Research & Advanced Engineering Europe
            Email: aetemad1@ford.com




                                                          24
   Transport Research Arena Europe 2010, Brussels

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  • 1. 3rd edition Brussels, Belgium Transport Research Arena Europe 2010 7 – 10, June 2010 Requirements for data logging and experiences with a data-logger in field trials Francisco Sánchez/ David Sánchez/ Miguel Segovia / Marga Sáez / Julio Coira / María José González CTAG Index 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 2 Transport Research Arena Europe 2010, Brussels
  • 2. Introduction 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 3 Transport Research Arena Europe 2010, Brussels Introduction EuroFOT Real testing in real conditions of already available Driver Assistance Systems Non-professional drivers Almost 1.000 vehicles, 12 months ride Vehicle’s data and individual driver behaviour information will be collected and analyzed: Impacts of safety and efficiency? Performance and capability of the systems? Driver’s interaction? Request for a reliable and effective data- logging process Results will support decision making to deploy Driver Assistance Systems and will raise awareness 4 Transport Research Arena Europe 2010, Brussels
  • 3. Introduction Logging system: CAN Data + Video + Extra Sensors CAN Data + Video CAN Data CAN-only datalogging system Naturalistic study Remote data transmission 275 vehicles German I VMC French VMC (with additional video and extra sensor logging) 5 Transport Research Arena Europe 2010, Brussels Requirements for a logging system 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 6 Transport Research Arena Europe 2010, Brussels
  • 4. Requirements for a logging system Mechanical Requirements Mechanical requirements Size and Weight To be integrated in vehicle with no apparent notice As small and light as possible To be integrated in a hidden area Connectors and Interfaces Lockable PC Connection requested Serial connection requested (integration of external sensors & logging systems) Noise Fanless system (no noise accepted) Encapsulation and temperature -40 to +85ºC Storage -20 to +65ºC operating Vibration Able to withstand normal vehicle environment Encapsulation Should stand the normal environment (dust, moisture) in a vehicle environment Crash System should survive a minor crash 7 Transport Research Arena Europe 2010, Brussels Requirements for a logging system Electrical Requirements Electrical requirements Power management 12 and 24 V compatible System should not cause battery drain in any case Switch on should be mated to “ignition on” signal Switch off time should be configurable System should switch off when battery is below a certain threshold Logging system will start operation after an unexpected shut down autonomously Power consumption must be low Electromagnetic emission and susceptibility The system should not interfere with vehicle electrical systems and vice- versa 8 Transport Research Arena Europe 2010, Brussels
  • 5. Requirements for a logging system Functional requirements Functional Requirements Configuration, debug and Software upgrade Possibility to be remotely configured System verification should be possible remotely Status reports are requested (once a day / once per driving cycle) Data acquisition, time stamping and synchronization GPS time synchronization All possible signals should be synchronized in the Data Acquisition System (1 ms resolution) Configurable sample rates Recording of data Storage of only the selected signals Pre-Trigger and Post-Trigger possibilities Data storage and encryption Possibility to encrypt and compress data Data should not be overwritten Wireless networks GPRS / 3G capabilities 9 Transport Research Arena Europe 2010, Brussels Requirements for a logging system Functional requirements – Other Requirements Functional Requirements (cont’d) Data formats, uploading and analysis GPS & GPRS Antennas multipurpose camera Non-propietary data storage format OR Data integrity should be checked data logger accelerometer Vehicle bus data ECU OBD ECU radar connector Up to 4x CAN Channels are requested Vehicle CAN bus ECU ECU Capable to read .dbc files Capability to send CAN messages Standard with vehicle Mandatory part of the instrumentation (data) Capability to log data at full frame Optional part of the instrumentation Courtesy of CEESAR rate from every channel GPS 1Hz sample rate or higher Start-up time Minimum start-up time Other requirements: Reliability System should work during at least 1 year with no maintenance Price As competitive as possible!!!! 10 Transport Research Arena Europe 2010, Brussels
  • 6. Datalogger: from v1.0 to v2.0 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 11 Transport Research Arena Europe 2010, Brussels Datalogger: from v1.0 to v2.0 v1.0 CTAG’s 1st generation DAS 2 x CAN channels Serial port communication 2 Gb SD Card USB 2.0 full speed External trigger input Open source real time operating system (FreeRTOS) USB Stack This approach did not fulfil EuroFOT requirements Further development was requested 12 Transport Research Arena Europe 2010, Brussels
  • 7. Datalogger: from v1.0 to v2.0 v2.0 CTAG’s 2nd generation DAS HW upgrades New architecture with 2 microcontrollers: CAN microcontroller (4xCAN Channels) Application microcontroller GPRS and GPS Connection (XT65 from Siemens) New operation modes Ignition signal dependant power on CAN activity dependant power on Consumption reduction <30 mA in sleeping mode 0 mA when ignition is off Two power-in versions: 12 and 24 V SD and SDHC compatibility USB 2.0 high speed (up to 480 Mb) connection New automotive compliant connectors Configurable LED indicators Serial port logging for video synchronization SPI Connection availability for future upgrades 13 Transport Research Arena Europe 2010, Brussels Datalogger: from v1.0 to v2.0 v2.0 CTAG’s 2nd generation DAS SW upgrades Real time operating system with enhanced CAN driver New application processor based on Linux GPRS connection to Internet allowing data synchronization and real time monitoring / tracking Script possibilities implemented (phyton) Possibility to work as HTTP, RSYNC and SSH server Firmware update through SD card or remote instructions 14 Transport Research Arena Europe 2010, Brussels
  • 8. Datalogger: from v1.0 to v2.0 v2.0 12V / 24V system Ignition Trigger Power RAM FLASH supply CAN 1 GPS CAN 2 CAN processor Application processor GPRS CAN 3 LEDs SIM CAN 4 Serial RTC & Battery SDHC USB port 15 Transport Research Arena Europe 2010, Brussels Results 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 16 Transport Research Arena Europe 2010, Brussels
  • 9. Results CTAG’s Datalogger (v2.0) was selected as the chosen device for the CAN-only logging in EuroFOT. Installation in 275 Vehicles (German I VMC, French VMC) 175 passenger cars 100 trucks Core element of a system including video logging and external sensors in French VMC (5 additional vehicles) 17 Transport Research Arena Europe 2010, Brussels Results Final HW specs: 110 x 36 x 108 mm 274 gr (excluding cabling) Fanless device Dust and fluid testing (IP50), vibration and temperature testing passed OK Operating temperature: -30ºC to +70ºC Storage temperature: -40ºC to +85ºC EMC requirements met e-marked 23 mA consumption in stand-by mode 12 / 24 V operation successfully tested, including power lose 18 Transport Research Arena Europe 2010, Brussels
  • 10. Results Final SW Specs: 4 x CAN Channel logging, including extended CAN Added filtering options (extraction of CAN signals from messages) Configurable sampling filters Data compression (33%) Performance of diagnosis functionality through CAN frames send-out (phyton script enabled) Data transmission through GPRS after a certain time or at the end of the trip Real time clock synchronized with GPS data with 1ms resolution Remote FW upgrade successfully tested 19 Transport Research Arena Europe 2010, Brussels Results Main challenges: Compatibility with GPRS data networks Conection fading (GPS, GPRS) GPS starting time SD card reliability Power-in stability when vehicle ignition 20 Transport Research Arena Europe 2010, Brussels
  • 11. Results Datalogger will be installed in German I VMC (CAN-Only) and in French VMC Pilot testing performed during May ’10 Complete Data-Process testing Start of FOT in June ’10 21 Transport Research Arena Europe 2010, Brussels Conclusions 1. Introduction: the EuroFOT challenge 2. Requirements for a logging system 3. Datalogger: from v1.0 to v2.0 4. Results 5. Conclusions 22 Transport Research Arena Europe 2010, Brussels
  • 12. Conclusions CTAG’s Datalogger was selected to be the DAS in the CAN-only EuroFOT vehicles 2nd generation Datalogger was suscesfully addapted to EuroFOT requirements Currently, FOT is about to begin after piloting phase Data acquisition Data upload procedure Data Storage Success of the FOT will be closely related with the right opperation of the DAS 23 Transport Research Arena Europe 2010, Brussels Project coordinator: Aria Etemad FORD Research & Advanced Engineering Europe Email: aetemad1@ford.com 24 Transport Research Arena Europe 2010, Brussels